Clean Resources Oil-Water Separators

This interactive Guide provides you with all of the details to understand the basics of Oil-Water Separation of compressor condensate.

INSTALLATION INSTRUCTIONS

SUPER Series 1. The SUPER-PAK unit ships attached to a pallet and is pre-primed with water. Do NOT remove from the pallet or add water. 2. The SUPER-PAK also ships with the SP-PUMP. SUPER-PAK 1–3: The SP-PUMP is already connected, no action is needed on the pump until step 5. Do not disconnect the pump. Water will spill out. SUPER-PAK 4: The SP-PUMP is placed between the four units. Remove and place on the floor in front of the units with the Serial Number and

IDC Series

CRP Series

CRP 500 — 2000 1. Run the outlet hose to a drain. Do not allow air locks, kinks, or excess coil in the outlet hose. The hose MUST lay flat, or the unit will not drain. 2. Prime the unit by pouring water into the open inlet until water drains through the outlet. Not priming the unit will cause premature failure. 3. Attach the manifold to the top of the unit by inserting the tapered descending port into the small opening of the unit. Align as shown in the photo. 4. Insert the ¼” poly tube from the outlet hub to the push- to-connect fitting on the right side of the timer drain. 5. Required for proper operation: Connect a ¼” poly tube from any clean shop air source to the push-to- connect fitting on the left side of the timer drain. Plug in the timer drain to a 110-volt outlet. 2 -inch) cap(s) as needed. Install and hand tighten ONLY, inlet connectors and condensate lines. 6. Remove the red ( 1 ⁄ 4 -inch) and black ( 1 ⁄ 7. Each unit ships with an antimicrobial pouch to sanitize and inhibit mold and algae growth in the drain hose. Every three months or as needed, unscrew the outlet cap, exchange with a new pouch, and replace the cap.

IDC 350 1. Position the unit on its side with the vent facing up. 2. Prime the unit by pouring approximately 5 gallons of water through the vent. Not priming the unit will cause premature failure. 3. Position the unit upright, making sure water drains through the outlet. If the water is not flowing, add more water through the vent. 4. Units are gravity discharged, so the hose MUST lay flat and cannot be submerged in water, or the unit

Outlet labels. Attach the camlock from the SP-PUMP to the inlet on the SUPER-PAK.

will not drain. Trim the outlet hose to size. Do not allow airlocks, kinks, or excess coil in the outlet hose.

3. Run the ¾” rubber drain hose to the desired location. It is recommended that the hose lays flat or slopes downhill. Do not allow airlocks, kinks, or excess coil in the drain hose. 4. Remove the drain plug by cutting off the end of the hose, about 1½” from the end. Water will flow out of the unit until the pressure is equalized. Cut the hose to size as needed. 5. Recommended*: Connect a ¼” poly tube from any clean shop air source to the push-to-connect fitting on the left side of the timer drain. Plug in the timer drain to a 110-volt outlet.

6. At the top of the SP-PUMP, remove the red cap(s) from the inlet and replace it with a push-to-lock fitting. Connect the ¼” condensate line from the compressor to the push-to-connect fitting. 7. Connect the vent lines from each unit and the outlet vent line to the fittings on the SP-PUMP. Do not remove them after they are installed.

5. Remove red cap(s), install inlet connector and condensate line.

6. Scan QR code to complete warranty registration.

7. Clear hose MUST remain zip-tied to handle.

Life Span* (Months / Hours † )

CRP (CFM)

8. Plug the SP-PUMP into a 110v outlet.

500

12 / 8,000

Life Span* (Months / Hours † )

IDC (CFM)

750

12 / 8,000

NOTE: The SP-PUMP requires a specific amount of condensate before it activates.

350

12 / 8,000

1000

12 / 8,000

1500

12 / 9,000

*Months or Hours, whichever occurs first.

*The timer drain sends an occasional burst of air through the media bed to improve condensate flow. Most applications benefit from but do not require this function. Contact your sales rep to see if your specific application requires timer drain operation.

2000

12 / 8,000

8. Scan the QR code to complete warranty registration.

† See complete lifespan chart for details: cleanresources.com/product.html#IDCseries

SUPER SERIES UNIT

SUPER-PAK 1

SUPER-PAK 2

SUPER-PAK 3

SUPER-PAK 4

*Months or Hours, whichever occurs first.

All Clean Resources products comply with the Buy American Act.

CFM

2,500

5,000

7,500

10,000

† See complete lifespan chart for details: cleanresources.com/CRPSeries.html

MAX 175 psi

All Clean Resources products comply with the Buy American Act

Life Span (Months)

MAX 175 psi

Additional parts are available from Clean Resources.

Additional parts are available from Clean Resources

MAX 175 psi

All Clean Resources products comply with the Buy American Act

Additional parts are available from Clean Resources

Avoid damage to couplings. ü

fittings. ü

Avoid damage to couplings. ü

fittings. ü

Avoid damage to couplings. ü

fittings. ü

Check for damage that may have occurred during shipping.

Do not overtighten

Check for damage that may have occurred during shipping.

Do not overtighten

Check for damage that may have occurred during shipping.

Do not overtighten

COMPLETE WARRANTY REGISTRATION

CRP Series CRP 500 – 2000

IDC Series IDC 350

Super-Pak Series 1 — 4 | SP-Pump

Questions? Contact your Distributor or Clean Resources: 800-566-0402 • cleanresources.com/contact

v1.8 1-24-2024

v1.1 3-18-2024

v3.0 1-8-2025

CRP Series product sheet

CRP Series installation instructions

IDC-350 product sheet

IDC-350 installation instructions

Super-PAK product sheet

Super-PAK installation instructions

INSTALLATION INSTRUCTIONS

CRP Oil-Free Series CRP-OF 550 — 1900 1. Run the hose to a drain and trim to size. Units are gravity discharged, so the hose MUST lay flat and cannot be submerged in water, or the unit will not drain. Do not allow airlocks, kinks, or excess coil in the outlet hose. 2. Prime the unit by pouring water into the open inlet until water drains through the outlet. Not priming the unit will cause premature failure. 3. Attach the manifold to the top of the unit by inserting the tapered descending port into the small opening of the unit. Align as shown in the photo. Slide the manifold attachment strap below the drum handle, wrap it around the manifold between the exhaust filters, and tighten it securely. 4. Insert the ¼” poly tube from the outlet hub to the push-to- connect fitting on the right side of the timer drain. 5. Recommended*: Connect a ¼” poly tube from any clean shop air source to the push-to-connect fitting on the left side of the timer drain. Plug in the timer drain to a 110-volt outlet. 2 -inch) cap(s) as needed. Install and hand tighten ONLY, inlet connectors and condensate lines. 6. Remove the red ( 1 ⁄ 4 -inch) and black ( 1 ⁄ 7. Each unit ships with an antimicrobial pouch to sanitize and inhibit mold and algae growth in the drain hose. Every three months or as needed, unscrew the outlet cap, exchange with a new pouch, and replace the cap.

MICRO Series MICRO 50 1. Securely mount the

IDC-OF Series IDC-OF 375 1. Position the unit on its side with the vent facing up. 2. Prime the unit by pouring approximately 5 gallons of water through the vent. Not priming the unit will cause premature failure. 3. Position the unit upright, making sure water drains through the outlet. If the water is not flowing, add more water through the vent. 4. Units are gravity discharged, so the hose MUST lay flat and cannot be submerged in water, or the unit

4. Connect condensate line from the compressor to the inlet on the left side

MICRO 50 bracket on a wall or secure surface.

of the unit, using ¼” polyethylene tubing.

2. Remove the yellow plastic plug from the filter. 3. Insert filter into the MICRO 50 mount on the bracket. Hand tighten filter counter- clockwise. The label should be facing you when fully in place.

5. Install a ¼” polyethylene tubing into the outlet on the right side of the MICRO 50. Run tubing to drain and ensure that there are no kinks.

will not drain. Trim the outlet hose to size. Do not allow airlocks, kinks, or excess coil in the outlet hose.

6. Check for leaks.

5. Remove red cap(s), install inlet connector and condensate line.

MICRO 100 1. Securely mount the

MICRO Series not intended for use with float drains

4. Connect condensate line from the compressor to the inlet on the left side of Stage 1, using ¼” polyethylene tubing. Condensate flows into

MICRO 100 bracket on a wall or secure surface.

6. Scan QR code to complete warranty registration.

7. Clear hose MUST remain zip-tied to handle.

MICRO (CFM)

Life Span (Months / Hours)

Replacement Cartridge

2. Remove the yellow plastic plugs from the filters.

Life Span** (Months / Hours † )

Stage 1 and out to Stage 2 through the pre-installed condensate line.

12 / 2,000

F10109

CRP-OF (CFM)

Life Span* (Months / Hours † )

3. Insert the Stage 1

IDC-OF (CFM)

cartridge into the MICRO 100 mount on the bracket indicated by the Stage 1 marker and the Stage 2 cartridge indicated by the Stage 2 marker. Hand tighten both cartridges counter-clockwise. The labels should be facing you when fully in place.

100

8 / 2,000

F10106

550

12 / 8,000

375

12 / 8,000

800

12 / 8,000

5. Install a ¼” polyethylene tubing into the outlet on the right side of

*Months or Hours, whichever occurs first

1300

12 / 8,000

*Months or Hours, whichever occurs first.

† See complete lifespan chart for details: cleanresources.com/product.html#MICROseries

1900

12 / 8,000

† See complete lifespan chart for details: cleanresources.com/IDCOFSeries.html

8. Scan the QR code to complete warranty registration.

Stage 2. Run tubing to drain and ensure that there are no kinks.

All Clean Resources products comply with the Buy American Act

**Months or Hours, whichever occurs first.

All Clean Resources products comply with the Buy American Act.

† See complete lifespan chart for details: cleanresources.com/CRPOFSeries.html

MAX 125 psi

MAX 175 psi

All Clean Resources products comply with the Buy American Act. Additional parts are available from Clean Resources.

6. Check for leaks.

MAX 175 psi

Additional parts are available from Clean Resources

Additional parts are available from Clean Resources.

occurred during shipping. ü

Avoid damage to couplings. ü

Do not overtighten fittings. ü

Avoid damage to couplings. ü

fittings. ü

Avoid damage to couplings. ü

fittings. ü

Check for damage that may have occurred during shipping.

Do not overtighten

Check for damage that may have occurred during shipping.

Do not overtighten

COMPLETE WARRANTY REGISTRATION

Check for damage that may have

IDC-OF 375 Oil-Free Condensate Filter

MICRO Series MICRO 50 | MICRO 100

CRP-OF Series Oil-Free Condensate Filters

Questions? Contact your Distributor or Clean Resources: 800-566-0402 • cleanresources.com/contact

v2.4 4-11-2023

v2.0 11-21-2024

v4.0 1-16-2025

Micro Series product sheet

Micro Series installation instructions

IDC-OF-375 product sheet

IDC-OF-375 installation instructions

CRP-OF Series product sheet

CRP-OF installation instructions

HIGH-PERFORMANCE OIL-WATER SEPARATORS FOR AIR COMPRESSORS

INSTALLATION INSTRUCTIONS

Page 1

CRP SERIES

SMART-PAK SERIES

Manifold & Conversion Kit FOR IDC SERIES 500 — 2000 UNITS

THE NEXT GENERATION MOLECULAR FILTRATION SYSTEM • Compression-fit manifold for precise filtration control • Timer drain for improved flow of condensate through the media bed • Antimicrobial sanitation of discharge hose to prevent algae growth • Twelve available inlets (increased from six) • Efficiently & effectively removes all oils, including glycol-based lubricants • No maintenance or messy bag change-outs • Cradle-to-grave warranty • No exposure to mold, bacteria or e-coli

Life Span* (Months /Hours † )

Unit

IDC 350 CRP 500 CRP 750 CRP 1000 CRP 1500 CRP 2000

12/8,000 12/8,000 12/8,000 12/8,000 12/8,000

Retrofit Kit Contents: Manifold, Gasket, Drum Cap, Manifold Strap

Auxiliary Discharge Pump Is the drain more than 10 feet away? No problem! How about gravity—can’t run the clean condensate downhill? We have the answer! Clean Resources sells an Auxiliary Discharge Pump for those troublesome installs where the drain is too far away, the outlet hose won’t lay flat or run downhill. How it works The CRP Series and IDC Series* use gravity discharge to expel clean condensate from the unit. For that reason, the discharge line must always run downhill and be free of obstructions. However, in a few instances, the discharge line may need to run slightly uphill, more than 10 feet, or even over an obstruction like a pipe. All of these situations can cause a backup because the unit isn’t designed to handle those types of discharges. Enter the Auxiliary Discharge Pump! Connect the CRP or IDC units’ outlet hose to the pump, let it do the work, and move the clear condensate into the drain. Backup problems are resolved just like that!

Distributor Private Label Program Are you interested in private labeling our Oil-Water Separators to build your company’s brand while keeping your customers EPA compliant? We have the program to do just that!

Incentive Rebate Program

Stocking Level Program

Would you like to earn more money for doing what you’re already doing? You already qualified for this bonus by ordering a CRP, IDC, or Super-Pak unit from Clean Resources. All you need to do is register your installed units to activate your incentives. How it works The Clean Resources Incentive Rebate Program is easy to sign up for. It only takes two minutes. • Head over to CleanResources.com. Click the Register button and enter the unit’s serial number, installation date, and horsepower. • If you are a first-time award recipient, you will receive an email from BILL

1. Remove the Demister Cap from the IDC drum and replace it with the solid plastic Drum Cap. Make sure the cap is firmly hand-tightened. 2. Remove the IDC Inlet Hub from the drum. Insert the rubber gasket with the thinner shoulder into the opening with the thicker shoulder on top until it is firmly in place and seated flush. The gasket should be tight, and it may take a little effort to seat it properly. DO NOT cut off the bottom shoulder to make insertion easier. Doing so will destroy the seal and void the unit’s warranty. 3. Attach the manifold to the top of the unit by inserting the tapered descending port into the newly installed gasket 2b . Align the manifold with the timer drain facing the drum’s outlet port, as shown in the photo. 4. Secure the manifold firmly to the IDC drum with the Manifold Strap. To do this, feed the loose end of the strap (the end without the buckle) below the manifold and under the drum handle. Slide the buckle-end of the strap between the manifold’s support leg and the jug. Wrap the buckle end of the strap over the manifold, feeding it between the exhaust ports. Secure the strap by feeding the loose end through the buckle and pulling until the strap is tight. 5. Attach the 1/4-inch poly tube from the Outlet Hub to the push-to-connect fitting on the right side of the timer drain labeled OUT  . (New outlet tubes from the factory may come sealed with a cap. If your poly tube has a cap, remove the cap before attaching the line to the timer drain.)

Stock Up and Save Money Clean Resources’ Stocking Level Program gives you the opportunity for significant savings by proactively purchasing minimum unit quantities and keeping stock at your facility. By participating, you can receive discounts of up to 7% off the distributor’s net price and have stock on hand for immediate delivery to your customers. How it works The program has three tiers based on the total dollars spent and unit minimums per order. Only the CRP, IDC, and Super-Pak units qualify for the unit minimum. Even though the Micro Series do not qualify for the minimum order, they count towards the dollar amount threshold and will be discounted at the appropriate tier percentage.

12/8,000 *Months or Hours whichever occurs first † See complete lifespan chart on page 2.

Clean Resources offers multiple options, like private labeling our black and white units with a custom label that includes your logo. Or, you can go all in with a custom label that includes your company’s logo and a custom unit color. Either way, you not only build your brand but also ensure replacement units for years to come, all while maintaining stock at your facility for immediate shipment. How it works The program has five qualifying options, allowing you to choose just the right combination of Oil-Water Separator units. With the Private Label option, choose from the three frame sizes that meet your needs. Need to make a statement? Choose from two frame sizes and add your brand’s custom color to the units. All orders will drop ship to one distributor location only.

The Super-Pak by Clean Resources offers large compressed air systems a strong, reliable oil-water separator. Standard systems are designed for 4,000 – 10,000 CFM applications. SUPER-PAK SERIES

Spend & Expense (formerly Divvy), our promotions administrator, for a one-time

SUPER (CFM)

Life Span (Hours † )

Registered Unit account registration. After that, each unit registered will add funds to your account automatically.* • Already in the program? Great! Register each unit, and the money will automatically appear on your BILL card within two weeks. How much can I earn? There are no limits on the amount you can make! The more units you sell and register, the more money you secure.* Added bonus Registrant Award Amount IDC-350 $25 $25 CRP-500 – 2000

4,000 5,000 6,000 7,000 8,000 9,000

19,000 16,000 13,000 11,000 10,000

FOR LARGE COMPRESSED AIR SYSTEMS Small footprint for large HP systems shipping on a super duty 48” x 48” pallet • Ships from the factory pre-plumbed, primed, and leak tested • Three layers of redundancy • System capacity functions on all compressor lubricants, including glycol lubricants • Custom decompression chamber/pump system • No messy bag change-outs • No exposure to mold, bacteria or e-coli • System monitoring for timely change-out • 110v Power required

Program

Distributor Net Spend Minimum Unit Order

Discount

Stocking Level Program A Stocking Level Program B Stocking Level Program C

$6,000 $12,000 $25,000

3% 5% 7%

10 15

9,000

Sales/Service Personnel Award Amount

10,000 8,000 † Numbers above are for the SUPER-PAK 4. See complete lifespan chart on page 2.

* The CRP 500–1000 and IDC 350–1000 must be elevated on a platform so the outlet hose can run downhill to the pump.

Added bonus Stackup your savings. Participating Distributors qualify for the Sales Registration Promotion, and the Stocking Level Program pricing can be combined with the Private Label Program. The savings keep adding up! A few more details • The discount does not apply to tax and freight charges • To calculate the spend amount, use the distributor net pricing to reach the tier. Your percent discount will come off the subtotal at the end. • The program is designed for one distributor location per purchase order

Program

CRP/IDC Unit Bundles

About the Pump The Auxiliary Discharge Pump features a continuous-duty, thermally protected split capacitor motor for reliable, long- term operation. Rugged thermoplastic

Discharge Height

Gallons Per Minute

Gallons Per Hour

$25 $50 $75

Pump Specs HP

350 Bundle (Minimum order: 24 units*) 500 – 1000 Bundle (Minimum order: 10 units*) Choose any combination of units (Example: 4 – CRP 500, 3 – CRP 750, 3 – CRP 1000 = 10 Units ) 1500 – 2000 Bundle (Minimum order: 10 units*) Choose any combination of units (Example: 4 – CRP 1500, 6 – CRP 2000 = 10 Units) 500 – 1000 Bundle (Minimum order: 100 units*) Choose any combination of units (Example: 40 – CRP 500, 35 – CRP 750, 25 – CRP 1000 = 100 Units) 1500 – 2000 Bundle (Minimum order: 100 units*) Choose any combination of units (Example: 65 – CRP 1500, 35 – CRP 2000 = 100 Units)

Added bonus Participating in this program also qualifies you for additional discounts as part of our Stocking Level Program. After installing a unit, take two minutes to register it and grab some free cash you already earned in our Sales Registration Promotion, Divvy. The savings keep adding up!

Standard colors IDC 350 units are white. CRP 500 – 2000 units are black. Order one or more of the bundles listed to the right. Custom colors Units can be molded in your chosen color. Order one or more of the bundles listed to the right.

1 ⁄

0’

2,400

Super-Pak 1 Super-Pak 2 Super-Pak 3 Super-Pak 4

$25 $25 $25 $25

Amps

4.1

Earn even more money AND snag some additional perks by enrolling in our Stocking Level Program and Private Label Program. When you qualify, you cash in on further discounts plus load up your BILL card. The savings keep adding up!

$100 $125 $175

5’

2,040

3 ⁄ 4 in diameter

Discharge Hose

construction and a thermoplastic impeller allow this pump to survive everyday jostling easily. The pump is UL listed and carries a two-year manufacturer’s warranty. Questions? We have answers! Email or give us a call.

10’

1,680

Switch Type Tethered float switch Tank Dimensions 31 in H, 15 in W, 15 in D Drum Capacity 15 gal

15’

1,320

MICRO SERIES

20’

720

25’

120

DESIGNED FOR SMALLER COMPRESSED AIR SYSTEMS This system is designed as an economical solution for small compressed air systems up to 125 psi (up to 175 psi with inline regulator installed). The MICRO line also includes a factory-installed and plumbed wall bracket, reducing installation time. Replacement cartridges provide straightforward, no mess maintenance and offer the lowest life cycle cost in the industry.

MICRO (CFM)

Life Span* (Months /Hours † )

* Units must be registered within 12 months of the date purchased from Clean Resources. Units registered more than 12 months from this date do not qualify for incentive program rebates.

12/2,000

100 8/2,000 *Months or Hours whichever occurs first † See complete lifespan chart on page 2.

*Minimum order is per frame size. Cannot combine CRP 500 – 1000 units with CRP 1500 – 2000 units to meet unit minimum.

Questions? Contact Clean Resources: 800-566-0402 • sales@cleanresources.com

See the other side for new drum installation.

sales@cleanresources.com • 800-566-0402

v2.6 5-9-2023

v2.11 10-17-2023

v4.0 2-19-2025

v6.5 5-15-2023

Oil-Water Separators line sheet

Auxiliary Discharge Pump brochure

IDC Series manifold conversion kit

Private Label Program

Incentive Rebate Program

Stocking Level Program

Page 1

cleanresources.com

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