CAT.AEROSPACEBROCHURE.12/22
A EROSPACE T OOLING S OLUTIONS
Ready to Create New Standards
H
Past. Present. Future. Continuing to Support the Wings of the World
Tools For JET ENGINE PARTS
Page 4~
Fan Hub, Discs
Engine Case
Page 8~
Page 10~
Blades
Page 6~
Engine Shaft
2
Solutions for Aircraft Parts
Tools For AIRFRAME PARTS
Page 16
Page 12
Titanium Alloy
Landing Gear Parts
Aluminum Alloy
Page 13
Page 17
Actuator Parts
Page 18
CFRP
Fastener
Page 14~
Page 19
Gear, Bearing
3
Tooling for Jet Engine Applications
Jet Engine Case Titanium Alloy
Turning
MDSS Series ■ Micro Drilling Diameter Range: ø0.2 - 1.0mm Drilling
Titanium Alloy: NCB100 Heat Resistant Alloy: IT105 (non-stock standard) ■ CBN Series for Exotic Alloys
¢ Coated Carbide Grades for Exotic Alloy Turning
AC5000S Series
AC5005S AC5015S AC5025S
GND Inserts ■ Grooving Tooling
GND Series ■ Grooving Tooling
■ Stainless Steel Drilling
MDM Series
Diameter Range: ø3 - 16mm L/D: 3, 5
■ Polygon Shank Style
■ Toolholders
■ Solid Carbide Reamer
PSC Polygon Shank Series
Internal Coolant Toolholders
SSR Series
*Made to Order Item
Diameter Range: ø2.97 - 12.0mm
Supports high pressure Coolant up to 15MPa
Supports high pressure Coolant up to 15MPa
4
Tooling for Jet Engine Applications
Combustor Case Heat-Resistant Alloy INCONEL 718
WASPALOY HASTELLOY
Milling
WDX Series ■ Indexable Drilling
RSE Series / RSX Series ■ Radius Milling Cutter
■ High Feed Roughing Milling Cutter
WFXH Series
Diameter Range: ø13.0 - 68.0mm
■ Replaceable Tip Drilling
■ Wavemill Milling Cutter
■ Shoulder Milling Cutter
WSE Series
SMD Series
WEZ Series
Diameter Range: ø12.0 - 30.8mm L/D: 1.5, 3, 5, 8, 12
■ Flat Bottom Drilling
GSX Endmills ■ Solid Carbide Endmill
SSEH Series (non-stock standard) ■ Radius Endmill for Exotic Alloys
MDF Series
Diameter Range: ø0.3 - 20.0mm
5
Tooling for Jet Engine Applications
Blisk
Titanium Alloy
Heat-Resistant Alloy INCONEL 718
WASPALOY HASTELLOY
Turning
PCT Series ■ Plunge Milling Drilling
■ CBN Series for Exotic Alloys
PDL Series ■ Plunge Drilling Diameter Range: ø16 - 40mm L/D: 2, 3
¢ Coated Carbide Grades for Exotic Alloy Turning
Titanium Alloy: NCB100 Heat Resistant Alloy: IT105 (non-stock standard)
AC5000S Series
AC5005S AC5015S AC5025S
Diameter Range: ø16 - 40mm L/D: 3, 5
GND Inserts ■ Grooving Tooling
GND Series ■ Grooving Tooling
MDM Series ■ Stainless Steel Drilling Diameter Range: ø3 - 16mm L/D: 3, 5
■ Polygon Shank Style
Internal Coolant Toolholders ■ Toolholder
Chamfering Endmill ■ Solid Carbide Endmill
PSC Polygon Shank Series
*Made to Order Item
6
Tooling for Jet Engine Applications
Impeller
Titanium Alloy Heat-Resistant Alloy
INCONEL 718 WASPALOY HASTELLOY
Blade
Titanium Alloy Heat-Resistant Alloy
INCONEL 718 WASPALOY HASTELLOY
Milling
WEZ Series ■ Shoulder Milling Cutter
RSE Series /RSX Series ■ Radius Milling Cutter
Endmill for Blade ■ Solid Carbide Endmill
*Made to Order Item
SSEH Series (non-stock standard) ■ Radius Endmill for Exotic Alloys
■ Binderless CBN
GSX Endmills ■ Solid Carbide Endmill
*Made to Order Item
Ballnose Endmills / Radius Endmills
Ni-based heat-resistant alloy for finishing
WFXH Series ■ High Feed Roughing Milling Cutter
7
Tooling for Jet Engine Applications
Fan hub
Titanium Alloy
Milling
¢ Coated Carbide Grades for Exotic Alloy Turning Turning
SSEH Series (non-stock standard) ■ Radius Endmill for Exotic Alloys
GSX Endmills ■ Solid Carbide Endmill
AC5000S Series AC5005S AC5015S AC5025S
Titanium Alloy: NCB100 Heat Resistant Alloy: IT105 (non-stock standard) ■ CBN Series for Exotic Alloys
PCT Series ■ Plunge Milling Diameter Range: ø16 - 40mm L/D: 3, 5
PDL Series ■ Plunge Drilling Diameter Range: ø16 - 40mm L/D: 2, 3
8
Tooling for Jet Engine Applications
Disc
Titanium Alloy Heat-Resistant Alloy INCONEL 718
WASPALOY HASTELLOY
Drilling
MDM Series ■ Stainless Steel Drilling Diameter Range: ø3 - 16mm L/D: 3, 5
■ Grooving Tooling
GND Series ■ Grooving Tooling
SGS Series ■ Heat Resistant Alloy Drilling
GND Inserts - L Shape
*Made to Order Item
*Made to Order Item
Diameter Range: ø3 - 12mm L/D: 3
■ Polygon Shank Style
Internal Coolant Toolholders ■ Toolholders
Chamfering Endmill ■ Solid Carbide Endmill
PSC Polygon Shank Series
*Made to Order Item
Supports high pressure Coolant up to 15MPa
Supports high pressure Coolant up to 15MPa
9
Tooling for Jet Engine Applications
Engine Shaft
Titanium Alloy
Heat-Resistant Alloy
INCONEL 718 WASPALOY HASTELLOY
Ultra-Hard Alloy Steel
Maraging Steel (Grade 300)
Drilling
Milling
SSEH Series (non-stock standard) ■ Radius Endmill for Exotic Alloys
■ Stainless Steel Drilling
MDM Series
Diameter Range: ø3 - 16mm L/D: 3, 5
GSX Endmills ■ Solid Carbide Endmill
■ Replaceable Tip Drilling
SMD Series
Diameter Range: ø12.0 - 30.8mm L/D: 1.5, 3, 5, 8, 12
10
¢ Coated Carbide Grades for Exotic Alloy Turning Turning
SSTE / SSTI ■ Threading For aerospace equipment UNJ standard
EEF / EEG / EEM / Round Inserts ■ Chipbreakers for Exotic Alloys
AC5000S Series
AC5005S AC5015S AC5025S
EEF
EEG
EEM
Titanium Alloy: NCB100 Heat Resistant Alloy: IT105 (non-stock standard) ■ CBN Series for Exotic Alloys
Diameter Range: ø32, 40mm L/D: 5.5 - 8 ■ Boring Bar Smart Damper
Internal Coolant Toolholders ■ Toolholder
Supports high pressure Coolant up to 15MPa
11
Tooling for Airframe Parts
Titanium Alloy Titanium Alloy
Milling
Drilling
RSE Series / RSX Series ■ Radius Milling Cutter
■ High Feed Roughing Milling Cutter
Diameter Range: ø7.6 to ø200.200 mm SR Reamer Series ■ Indexable Reamer
■ Stainless Steel Drilling
WFXH Series
MDM Series
Diameter Range: ø3 - 16mm L/D: 3, 5
WEZ / WEZR Series ■ Shoulder Milling Cutter
WDX Series ■ Indexable Drilling
■ Wavemill Milling Cutter
■ Replaceable Tip Drilling
WSE Series
SMD Series
Diameter Range: ø13.0 - 68.0mm
Diameter Range: ø12.0 - 30.8mm L/D: 1.5, 3, 5, 8, 12
PCT Series ■ Plunge Milling Diameter Range: ø16 - 40mm L/D: 3, 5
PDL Series ■ Plunge Drilling Diameter Range: ø16 - 40mm L/D: 2, 3
GSX Endmills ■ Solid Carbide Endmill
SSEH Series (non-stock standard) ■ Radius Endmill for Exotic Alloys
12
Tooling for Airframe Parts
Aluminum Alloy
Aluminum Alloy
Milling
Drilling
■ Shoulder Milling Cutter for Non-Ferrous
■ Shoulder Milling Cutter
Grade for Aluminum: DL1500 ■ Indexable Drilling - WDX Inserts
WDX Series ■ Indexable Drilling
WAX Series
WEZ Series
Diameter Range: ø13.0 - 68.0mm
■ PCD Cutter for High-Speed and High-Efficiency Machining ■ DLC - Aurora Coated Endmill
■ DLC Coated Drilling
ASM Series (non-stock standard)
Diameter Range: ø3.0 - 16.0mm L/D: 3, 5, 10 NHGS Series
ALNEX Series
13
Tooling for Airframe Parts
Frame
CFRP
CFRP / Titanium Alloy
CFRP / Aluminum Alloy
Drilling
■ Sumidia (SDC) Coated Drilling
*Made to Order Items
● Smooth diamond film and sharp cutting edge ● High adhesion due to special base material and special treatment ● Cutting edge design exclusively for CFRP
SDC-SE
SDC
SDC-WE
Features
Hole diameter accuracy, delamination, uncut fiber, Respond to various issues such as chip discharge. Also applicable to CFRP + aluminum alloy laminates.
Sumidia coat Diameter: ø2.0-20.0mm Overall length: ~ 7.875" Hole depth (L / D): ~ 8D
Spec.
For CFRP / Al Emphasis on Al hole quality
Emphasis on hole quality
General-purpose first recommendation
Recommended cutting conditions v c : 265 - 500 SFM f : .0019 - .0039 IPR
■ Replaceable Tip Drill for CFRP
SR Reamer Series ■ Reaming Diameter Range: ø7.6 to ø200.200 mm
SMD Series
*Made to Order Items
Diameter: ø12.0mm~ L/D: 3, 5, 8
14
Tooling for Airframe Parts
Frame
CFRP
Milling
■ Sumidia Coat Endmill
SSDC Series
SSDCRL Series
*Made to Order Item
*Made to Order Item
● Left and right blades prevent delamination of the upper and lower surfaces and prevents delamination of the upper and lower surfaces. ● The upper surface is cut with a left-handed twisted blade and the lower surface is cut with a right-handed twisted blade while pressing the fibers, resulting in good surface quality.
● Optimized rake angle and clearance angle ● Achieves both sharpness and longevity due to a weak helix angle
Features
Features
Right Blade
Left Blade
Right Blade
General-Purpose
Recommended for thin plates
■ PCD Cutter for High-Speed and High-Efficiency Machining ALNEX Series
15
Landing Gear Tooling for Airframe Parts
Titanium Alloy
Ultra-Hard Alloy Steel
Maraging Steel (Grade 300)
Milling
WEZ / WEZR Series ■ Shoulder Milling Cutter
Turning
RSE Series /RSX Series ■ Radius Milling Cutter
¢ Coated Carbide Grades for Exotic Alloy Turning
AC5000S Series
AC5005S AC5015S AC5025S
Drilling
SSEH Series (non-stock standard) ■ Radius Endmill for Exotic Alloys
Diameter Range: ø12.0 - 30.8mm L/D: 1.5, 3, 5, 8, 12 SMD Series ■ Replaceable Tip Drilling
Diameter Range: ø32, 40mm L/D: 5.5 - 8 Smart Damper ■ Boring Bar
GSX Endmills ■ Solid Carbide Endmill
■ Insert for Exotic Alloys Round Inserts
WDX Series ■ Indexable Drilling
Diameter Range: ø13.0 - 68.0mm
16
Tooling for Airframe Parts
Actuator
Stainless Steel with Precipitation Hardened Structure 15-5PH / 17-4PH
Milling
Turning
SR Reamer Series ■ Indexable Reamer Diameter Range: ø7.6 to ø200.200 mm
■ Shoulder Milling Cutter
¢ Coated Carbide Grades for Exotic Alloy Turning
WGX Series
AC5000S Series
AC5005S AC5015S AC5025S
M Chipbreaker for Stainless Steel ■ WDX Series - Indexable Insert
■ Shoulder Milling Cutter
AC6000M Series ■ Coated CarbideGrades for Stainless Steel Turning
WEZ Series
AC6020M AC6030M AC6040M
17
Fastener Tooling for Airframe Parts
Titanium Alloy
Heat-Resistant Alloy
INCONEL718 WASPALOY HASTELLOY
Ultra-Hard Alloy Steel
Maraging Steel (Grade 300)
Turning
Milling
Titanium Alloy: NCB100 Heat Resistant Alloy: IT105 (non-stock standard) ■ CBN for Exotic Alloys
¢ Coated Carbide Grades for Exotic Alloy Turning
WEZ Series - Modular ■ Shoulder Milling Cutter
SSTE / SSTI ■ Threading For aerospace equipment UNJ standard
AC5000S Series AC5005S AC5015S AC5025S
PSC Polygon Shank Series CF Chipbreaker for Part-off ■ Polygon Shank Style ■ Grooving Series - GND Inserts
Internal Coolant Toolholders ■ Toolholders
Supports high pressure Coolant up to 15MPa
Supports high pressure Coolant up to 15MPa
Drilling
Diameter Range: ø0.80 - 2.00mm L/D: 2, 5, 12, 20, 30 (2D is pilot drill) MLDH Series ■ Micro Long Drilling
MDF Series ■ Flat Bottom Drilling Diameter Range: ø0.3 - 20.0mm
■ Stainless Steel Drilling
Diameter Range: ø3 - 16mm L/D: 3, 5 MDM Series
18
Tooling for Airframe Parts
Bearing
Gear
Special Steel
Special Steel
Turning
■ Coated Carbide Grades for Steel Turning
SSTE / SSTI ■ Threading For aerospace equipment UNJ standard
GND Series ■ Grooving Tooling
AC8000P Series
AC8015P AC8020P AC8025P AC8035P
■ CBN Grade
■ CBN Grade
BNC2115 / BNC2125 ■ Coated CBN Grades
BN350
BN7115
Continous Cutting of Heat-Treated Material
Interrupted Cutting of Heat-Treated Material
Special Steel Machining
Drilling
Milling
SSEH Series (non-stock standard) ■ Radius Endmill for Exotic Alloys
GSX Endmills ■ Solid Carbide Endmill
MDW - GS/HGS Series ■ Solid Carbide Drilling
Diameter Range: ø1.0 - 20.0mm L/D: 2, 3, 4, 5, 8
19
Carbide Grades Coated Carbide Grades
Turning
AC5005S/AC5015S/AC5025S
Series for Exotic Alloy Turning
¢ Features of AC5000S Series
PVD PVD
PVD Coating Technology ABSOTECH ™ PVD Coating Technology ABSOTECH ™
Newly Developed Tough Carbide Substrate Highly heat-resistant super multi-layered thin- lm AlTiSiN structure realises excellent crater wear resistance and ank wear resistance. Newly Developed Tough Carbide Substrate Highly heat-resistant super multi-layered thin- lm AlTiSiN structure realises excellent crater wear resistance and ank wear resistance. Introduction of a revolutionary new sintering process enables hardness to be maintained while greatly improving toughness, achieving excellent notch wear and chipping resistance. Introduction of a revolutionary new sintering process enables hardness to be maintained while greatly improving toughness, achieving excellent notch wear and chipping resistance.
¢ Application Range
AC5005S For High-Efficiency Machining
AC5000S Series Excellent Cutting Edge Quality
AC5000S Series
Conventional Tool Conventional Tool
Excellent Cutting Edge Quality
AC5015S 1st Recommendation for Turning of Exotic Alloys
50μm
50μm
50μm
50μm
Newly Developed Heat-Resistant Carbide Substrate AC5005S High ef ciency with the dedicated substrate with excellent high-temperature hardness/strength. Excellent wear resistance and plastic deformation resistance during machining. High ef ciency with the dedicated substrate with excellent high-temperature hardness/strength. Excellent wear resistance and plastic deformation resistance during machining. Newly Developed Heat-Resistant Carbide Substrate AC5005S
Try the following grades if better toughness is required.
AC6040M AC1030U
G Class Precision M Class Precision
AC5025S For Heavy Interrupted / Mill-scale Work
Load
Deformation at high temperatures 50 % Improvement from Conventional Grade Deformation at high temperatures 50 % Improvement from Conventional Grade
Load
Load
Load
AC6040M ( M Class Precision)
AC1030U ( G Class Precision)
Excellent High-Temperature Strength
AC5005S Excellent High-Temperature Strength AC5005S
(High-temperature deformation evaluation 800°C) (High-temperature deformation evaluation 800°C)
Finishing Roughing Continuous Partial Interruption Interrupted
Conventional carbide substrate Conventional carbide substrate
Also suitable for part materials other than exotic alloys Applicable Part Material:
Milling
ACS2500/ACS3000 *Non-Stock Standard Items
¢ New PVD Coating Features
PVD
Ultra-fine Grained B Additive ·New AlTiBN coating, with an ultra-fine coating structure, achieves high strength and toughness
200nm
Coating Layer
·Outstanding chipping resistance and wear resistance
Cross Section of Cutting Edge Coating TEM Image
High Adhesion Strength Significantly improved coating adhesion Chipping resistance more than twice as good as conventional types
¢ Grade Application Range The newly developed ACS2500/ACS3000 grades ideal for machining titanium alloys, heat-resistant alloys and stainless steel are now available! Material Finishing to Light Cutting Medium Cutting Rough to Heavy Cutting
Carbide Substrate
¢ Grade Features Material
Grade Coating Thickness (μm)
Features
A carbide substrate with excellent wear and adhesion resistance, coupled with a highly chipping- resistant coating, provides outstanding performance in machining heat-resistant alloys, stainless steel, and particularly titanium alloys High toughness carbide substrate and a coating with excellent chipping resistance provide outstanding stability when machining titanium alloys, heat-resistant alloys or stainless steel
ACS2500
3
ACS2500
P
ACS3000
3
ACS3000
P
P : PVD Coated
20
CBN
Turning
NCB100
For high-Speed Machining of Titanium Alloys
¢ Application Range (Machining Titanium Alloy)
Nano-Polycrystalline CBN
1,000
660
NCB100
330
0
.0019 .0039 .0059 .0079 Feed Rate f (IPR)
¢ Sintered Composition (SEM Image)
¢ Physical Values
Conventional CBN
SUMIBORON BINDERLESS NCB100 100
Metal Binder
CBN Content (vol%)
90 to 95
—
WC-Co
Binder
CBN Particles 1 to 5μm
CBN Particles 200 to 500nm
500nm
3μm
Hardness HV (GPa) Thermal Conductivity (W/m·K)
51 to 54
41 to 44
SUMIBORON BINDERLESS NCB100
Conventional CBN
180 to 200
100 to 120
NCB100 can also be used for milling of heat-resistant alloys.
Turning
IT105
For High-Speed Machining and Finishing of Heat-Resistant Alloys
*Non-Stock Standard Items
¢ Application Range (Turning)
1,320
BN350
1,000
660
IT105
INCONEL718 / WASPALOY / HASTELLOY
330
.0039
.0079 .0118 .0157 .0197
Depth of Cut (Inch)
¢ Grade Map
IT105
BN350
CBN Content (vol%) CBN Grain Size (μm)
1
1
75 to 80
60 to 65
Co Compound
TiN
Binder
Hardness HV (GPa) TRS (GPa)
35 to 38
33 to 35
2.3 to 2.4
1.5 to 1.6
21
The Sumitomo Electric Group provides superb products and services with a rm grasp of our customers' needs. At the Tool Engineering Centers, we provide various services as powerful support for manufacturing suited to our customers' needs. TOOL ENGINEERING SERVICE
Seminar
• Regular Seminar and Individual Lectures Levels 1, 2 and 3 courses are available, in accordance with machining experience levels. We offer hands-on practicals using machine tools. • Sumi University Seminars Online seminars are offered to view at your own convenience. With content presented for clear visual understanding, the lectures are just like being there in person.
Seminar
· In-person Seminar · Web Seminars · Individual Lectures
Technical Support
Technical Support
• Tooling Support We offer proposals ranging from product drawings through machining facilities to optimal tools and cutting conditions. We provide total support from equipment introduction through improvements. • Technical Consultation Specialist staff provide technical support in order to resolve customers' machining problems.
· Tooling Proposals · Technical Consultation
Polish
Connect
Excel
· Proposing Optimal Tools and Cutting Conditions · Troubleshooting · Evaluation of Performance and Tool Life
•Proposing Optimal Tooling and Cutting Conditions / Troubleshooting / Performance Evaluation We have a wide range of machine tools, other tools and measurement instruments available and conduct various test cutting in order to support the requirements of our various customers. Using the latest evaluation tools and equipment, Sumitomo will recommend improvements. Cutting Test
Cutting Test
Livestreamed web seminars Live relays of operation evaluation
Access online from anywhere!
TEC (Host)
Projector
Sales Offices
Global Network
In addition to online trainings, Live video capability in which cutting videos can be viewed from remote locations in real time. Evaluation as needed while watching actual operation remotely as well. Sumi University
TEC (Other Offices)
Customers
Technical Consultation/ Machining Troubleshooting
22
WORLDWIDE LOCATIONS CUTTING TOOLS We are strengthening its global position for high-quality products and services, while contributing technology to market needs around the world. Production Network
Delhi, India
Tool Engineering Center
P9
Changzhou, China
P13
New Berlin WI, U.S.A.
P14
Grand River OH, U.S.A.
P10
P2
Bangkok, Thailand
Jihlava, Czech Republic
P1
P11
Lauchheim, Germany
Karawang, Indonesia
Production Bases
P14 Sumitomo Electric Carbide Manufacturing, Inc. (Ohio) P13 Sumitomo Electric Carbide Manufacturing, Inc. (Wisconsin) U.S.A.
Japan
P3
Hokkaido
P3 Hokkaido Sumiden Precision Co., Ltd. P6 Tokai Sumiden Precision Co., Ltd. P7 Kyushu Sumiden Seimitsu Ltd. P5 Tohoku Sumiden Precision Co., Ltd. Japan
H Sumitomo Electric Industries, Ltd. Hardmetal Div. Sumitomo Electric Hardmetal Corp.
Itami
P5
Fukushima
P8
Europe
Yokohama
P1 Sumitomo Electric Hartmetallfabrik GmbH Sumitomo Electric Hartmetallfabrik GmbH, organizacní složka. P2
P7
P6
Saga
Mie
P10 Sumitomo Electric Hardmetal Manufacturing (Thailand) , Ltd. P11 PT.Sumiden Hardmetal Manufacturing Indonesia P9 Sumitomo Electric Hardmetal Manufacturing (Changzhou) Co., Ltd. Asia
T1 T5 T9
T2 T6 T10
T3 T7 T11
T4 T8 T12
Hokkaido Germany America
Tokai Thailand Tohoku
Itami Kyushu Indonesia
Yokohama China India
23
A erospace B rochure
Sumitomo Electric Carbide, Inc. Headquarters 1001 Business Center Drive Mount Prospect, IL 60056-2181
Phone:
(800) 950-5202 (847) 635-7866
Fax:
Website:
www.sumicarbide.com
Sumitomo Electric Carbide, Inc. - Americas Tool Engineering Center
Huntsville Branch
6700 Odyssey Drive Suite 211 Huntsville, AL 35806
5637 S. Westridge Drive New Berlin, WI 53151
595 S. Emerson Avenue Suite 100 Greenwood, IN 46143 Indiana Branch - Greenwood
Michigan Branch 26800 Meadowbrook Suite 120 Novi, MI 48377
West Coast Branch - Torrance
Sumitomo Carbide Canada, Inc. 150 Research Lane Unit 210 Guelph, Ontario N1G 4T2 Canada
21241 South Western Avenue Suite 120 Torrance, CA 90501
Phone: (519) 265-6050 Phone: (844) 211-6050
www.sumicarbide.com
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