Welder Handbook (Booklets)

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Welder’s Handbook

Weld Defects

Types of Defects

External

Internal

Dimensional

Can be identified by a visual inspection method IE: Dye Penetrant and Magnetic Particle testing.

Require a Non-Destructive testing (NDT) method IE: X- Ray or Ultrasonic testing

Require a Non-Destructive testing (NDT) method IE: X- Ray or Ultrasonic testing

Defect Classes

CRACKS

CAVITIES INCLUSIONS

INCOMPLETE FUSION

INCOMPLETE PENETRATION

GEOMETRIC IMPERFECTIONS

MISC.

Main Causes: Welding operators carelessness or lack of skill. Adverse working conditions (Hot - Cold). Poor Design or lack of preparation.

Main Defects: ▲ Undercut. ▲ Slag inclusions. ▲ Porosity. ▲ Overlap or over-roll.

▲ Lack of fusion. ▲ Incomplete penetration. ▲ Weld cracking. ▲ Joint Misalignment.

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