SCI 21-22 General Catalog

Grooving Tools GND Type

■ Features

● Wide application range Applicable for grooving, traverse cutting, profiling, necking, facing and internal boring. ● Stable tool life A variety of chipbreakers improve chip control in various applications. Prevents sudden breakages due to chip clogging. ● Achieving high efficiency machining with reduced chattering The mono-block structure and die steel body reduce vibration during machining around 30% compared to conventional tools ● Higher edge width precision even with unground inserts High-precision sintering technology achieves cutting edge width precision of ±0.03mm for widths from 1.25 to 6.0mm (front cutting edge angle of 0° or 5°)

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■ Cutting Performance

Reduce Chattering

Both high rigidity and good chip evacuation performance Internal

High rigidity design reduces chattering by up to 30% as compared to conventional tools.

Wide pocket improves chip evacuation performance

Die Steel Body

Die Steel Body

Mono-block Structure

Oil Hole ฀

Improves chip evacuation

Coolant sprayed directly onto rake face of cutting edge

Oil Hole ฀

GNDI Type

GNDIS Type GNDI Type

Mono-block Structure

Stable Low Vibration

Unstable Vibration

Large Vibration

Packing of chips

GND Type

Competitor's Product A

Competitor's Product B

GND Type

Conventional Tool (Cartridge Type)

Part Material: Structural Steel Holder: GNDL R2525M-220 Insert: GCM N2002-GG Cutting Conditions: v c = 330 SFM, f = 0.0039 IPR, a

Part Material: Structural Steel Holder: GNDI R2532-T306 Insert: GCM N3002-GG Cutting Conditions: v c = 330 SFM, f = 0.0019 IPR, a

p = 0.79" Wet

p = 0.118" Wet

■ Application Examples

Substantially improved machining efciency

Long, stable tool life ensures reliable functionality even on automatic production lines!

High-rigidity holder enables machining at high feed rates.

Reduction of chattering prevents unexpected breakage.

GND Type

f =0.30mm/rev

Machining Efficiency 300% or higher

Competitor's Product

Normal Wear

Breakage

f =0.08mm/rev

GND Type

Competitor's Product

Machining Efficiency

Part Material: Cr–Mo Alloy Steel Holder: GNDL R2525M-320 Insert: GCM N3002-GG (AC530U) Cutting Conditions: v c =430 SFM, f =0.012 IPR Wet

Part Material: Medium Carbon Steel Holder: GNDM L2525M-618 Insert: GCM N6030-RG (AC530U) Cutting Conditions: v c =430 SFM, f =0.012 IPR Wet

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