SEC-WaveMill WGX Type ■ Grade Application Range
Work Material Grade Finishing to Light Cutting Medium Cutting Rough to Heavy Cutting
Work Material
Finishing to Light Cutting Medium Cutting Rough to Heavy Cutting Grade
C
ACP100
C
ACK200
ACP200
P
Cast Iron
ACK300
P
ACP300
Steel
P
T4500A
DL1000
P
H
C
ACM200
Non-Ferrous Metal
H1
Stainless Steel
ACM300
P
The letters "C" and "P" at the end of each grade indicate the coating type. C
: CVD,
: PVD, Blank: Uncoated
P
■ Coating Features Super FF Coat (CVD: C hemical V apor D eposition) C
Provides excellent wear resistance and high reliability thanks to our coating stress control technology and the ultra- ne crystal grain coating layer of the Super FF Coat achieved through our proprietary CVD process technology. Achieves excellent chipping resistance with smooth coating and our coating stress control technology. High-speed, high-ef ciency machining at a level more than 1.5 times higher than conventional tools is possible with a high hardness coating layer. Achieves more than double the tool life of conventional tools under the same cutting conditions.
Characteristics of the Coating Layer
Fracture Resistance
Coating Hardness: 30% Increase Surface Roughness: 50% Reduction
WGX Type
Super FF Coat
Alumina
ACP100
50
Special Surface Treatment Improves Fracture Resistance
Competitor's Product
40
Conventional coating
TiCN
30
Conventional Tool
ACP100 ACM200 ACK200 Super FF Coat
20
0
4
8
12
16
20
Cutting Length until Breakage (in)
Substrate
0.05 0.10 0.15 0.20
Cross-section of Coating
Part Material: 1050 Steel Hole Material, Tool: WGX13100R (New ACP100) Cutting Conditions: v c =660 SFM, f=0.018 IPM, a p =0.08in, a e =2.05in Dry
TiCN Surface Roughness Ra (μm)
New Super ZX Coat (PVD: P hysical V apor D eposition) P
Employs our super multi-layered New Super ZX Coat, which utilizes our proprietary thin-layer coating technology and advanced nanotechnology. The coating consists of thousands of alternating, nanometer-thin (1 nanometer=1 billionth of a meter) layers. Compared to conventional tools, the coating hardness has been increased by 40% and the oxidization starting temperature has been increased by 200°C. Enables more than 1.5 times the machining speed and ef ciency of conventional tools. Achieves more than double the tool life of conventional tools under the same cutting conditions. Characteristics of the Coating Layer Wear Resistance
New Super ZX Coat
12
60
ACP200 WGX Type
■
10
Competitor's Product
Super ZX Coat
50
8
Laminating
D
F
Conventional Tool
Cycle up
6
40
ZX Coat
to 10nm
D
■ F
D
4
■ F
D D
TiCN
30
■ F D
2
No. of Teeth z=1
■ F D
TiAIN
New Super ZX Coat
■ F D
ACP200 ACP300 ACM300 ACK300
0
20
40
60
80
TiN
20
Cutting Time (min)
10nm
600 800 1,000 1,200
Machine: Machining center BT50, Part Material: 1050 Steel, Tool: WGX13100R (New ACP200) Cutting Conditions: v c =660 SFM, f z =0.011in/t, a p =0.08in, a e =2.05in Dry
Film Cross-Section (TEM Image)
Oxidisation Starting Temperature (°C)
H17
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