SEC-WaveMill WGX Type ■ Application Examples
● 4130 Block Material
● ST-52 Pipe Steel
Able to Continue 45 parts
G Type
G Type
45
Severely Damaged 32 parts
30
15
0
WGX Type Conventional Tool
Surface roughness greatly improved compared to competitors' products. Superior sharpness and reduced cutting force. Stable cutting can be performed with a low cutting load.
The conventional tool suffered severe damages after 32 parts, while the WGX Type only had minor wear after 45 parts and was able to continue.
H
Tool: WGX13125R (ø125) Insert: SEMT13T3AGSR-G (ACP200) Cutting Conditions: v c =720 SFM, f z =0.01 IPT, a p =0.08", a e =5.0" Dry
Tool: WGXM13125R (ø125) Insert: SEMT13T3AGSR-G (ACP200) Cutting Conditions: v c =984 SFMn, f z =0.005 IPT, a p =0.16", a e =4.0" Wet
● 4140 Machine Components
● A36 Machine Components
FG Type
H Type
For low-rigidity machines, chattering occurred with conventional tools, but the WGX Type reduces chattering, as well as the occurrence of exit burrs.
In heavy interrupted cutting of pocketed plates, the WGX Type achieves a longer tool life with no breakages and a more favourable surface roughness than our competitors' products.
Tool: WGX13125R (ø125) Insert: SEMT13T3AGSR-FG (ACP200) Cutting Conditions: v c =660 SFM, f z =0.008 IPT, a p =0.04", a e =4.0" Wet ● 304 Stainless Machine Components
Tool: WGX13080R (ø80) Insert: SEMT13T3AGSR-H (ACP200) Cutting Conditions: v c =660 SFM, f z =0.006 IPT, a p =0.12" Dry
G Type
Cutting Distance: 12ft
Cutting Distance: 27ft
Tool
Cutter: WGX13100RS (ø100)
Insert: SEMT13T3AGSR-G (ACM300)
Cutting Conditions: v
c =492 SFM f z =0.006 IPT a p =0.08" a e =0.8in Dry
Competitor's Product
WGX Type
WGX Type
PVD coating, which has high hardness and excellent oxidation resistance, provides stable tool wear and a tool life that is over twice as long as that of our competitors.
● 17-4PH Machine Components
G Type
Cutting Distance: 25ft
Cutting Distance: 50ft
Tool
Cutter: WGX13100RS (ø100)
Insert: SEMT13T3AGSR-G (ACM200)
Cutting Conditions: v
c =492 SFM f z =0.004 IPT a p =0.04" a e =3.0in Dry
Competitor's Product
WGX Type
WGX Type
The high wear resistance of CVD coating provides stable tool wear and at least double the tool life of our competitors' products.
● 1050 Machine Components
Comparison of Cutting Force
L Type
Cutting Width a e
0.4in
0.8in
0.12in
0.16in
WGX Type
Competitor's Product
Spindle stoppage Spindle stoppage Spindle stoppage
Machine: Machining center BT30 Tool: WGX13063RS (ø63) Insert: SEMT13T3AGSR-L (ACP200) Cutting Conditions: v c =984 SFM, f z =0.004 IPT, a p =0.16" Dry
H19
Stable cutting is achieved even with compact machines.
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