SEC-WaveMill WGX Shellmill Inch Type
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metal
Aluminum Alloy
Exotic Alloy
Radial –20° to –24° Axial 20° to 22°
.236”
Rake Angle
Fig 6
Fig 4
Fig 5
Fig 1
Fig 2
Fig 3
DCSFMS
DCSFMS
ø66.7
KWW DCB ø101.6
KWW DCB DCSFMS
KWW DCB DCSFMS
KWW DCB
KWW DCB DCSFMS
DCSFMS
4-ø14
4-ø18
KWW DCB
D1
D1 DC
D1 DC DCX
D2 D1 DC DCX
D1 DC DCX
ø17 D2 D1 DC DCX
DC
DCX
DCX
H
Body (Standard Type)
Dimensions (inch)
Weight (lbs)
Dia. DC
Max. Dia. DCX
Boss DCSFMS
Height LF
Bore Dia. DCB
Keyway Width KWW
Keyway Depth KDP
Mounting Depth CBDP
Bolt D1
Bolt D2 .406
Number of Teeth
Fig
Cat. No.
● 2.000 ● 2.500 ● 3.000 ● 4.000 ● 4.000 ● 5.000 ● 6.000 ● 8.000
1 1 1 2 2 1 4 6 6
.750
.312 .190 .750 .609
3
.9
WGX42000R WGX42500R WGX43000R WGX44000R
2.461 1.500 1.750 3.008 1.750 1.750 3.504 2.250 1.750 4.500 2.870 2.000 4.500 3.750 2.500 5.496 3.750 2.500 6.496 4.380 2.500 8.496 5.906 2.500
1.3 2.2 3.5 4.5 7.2 9.5
1.000 1.000 1.250 1.500 1.500 1.500 2.500 2.500
.375 .220 .750 .797 .531 4 .375 .220 .750 .787 .531 4 .500 .280 .750 1.000 1.000 5 .625 .380 1.000 2.000 1.181 5 .625 .380 1.000 2.000 0.781 6
WGX44000R-1.50
WGX45000R WGX46000R WGX48000R WGX410000R
7
.625 .380 1.060 2.000 - 1.000 .560 1.594 5.118 - 1.000 .531 1.575 6.299 -
8 15.6 10 23.5
● 10.000 10.492 7.480 2.756
● USA stocked item
Inserts are sold separately. Check the pilot diameter (DCB) when selecting the cutter. * Sizes ø6.000" and above do not have coolant holes. Insert
Dimensions (inch/ mm )
Grade
Coated Carbide Carbide DLC Cermet
Fig 1
High-speed / Light P
K
N
wpr
General-purpose
Process
K
N
P
Roughing
K
.156
Wiper Facet Length wpr
.528
Fig 2
Cat. No.
Applications
Fig
wpr
● ●
SEET13T3AGFR-L SEET13T3AGSR-L SEET13T3AGSR-G SEMT13T3AGSR-L SEMT13T3AGSR-G SEMT13T3AGSR-H SEMT13T3AGSR-FG XEEW13T3AGER-AWR XEEW13T3AGER-WR
- -
1 1
Light Cutting (Non-Ferrous)
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
● ●
Light Cutting
General-purpose .079" / 2.0 1
.156
.528
wpr
Fig 3
Light Cutting
-
1
General-purpose .079" / 2.0 1
Heavy Cutting
-
1
Low-burr design .071" / 1.8 2
●
●
●
Wiper Insert Wiper Insert
.284" / 7.2 3 .284" / 7.2 3
Wiper Insert
.156
.701
«
«
«
The ACP100 and ACK200 may vary in color, but these variations do not affect the performance. Refer to H2 (Precautions when Using Wiper Inserts With Holes) (Mounting Precautions).
WGX Recommended Cutting Conditions
Depth of Cut
Feed per Tooth
Material
Hardness Grade
.002 -.050.050 - .125.125 & over
ACP100 775-1300 725-1250 675-1200 .006-.015 ACP200 725-1200 675-1150 600-1125 .006-.015 ACP300 675-1075 650-1025 525-925 .006-.015 ACP100 600-975 575-950 550-900 .006-.015 ACP200 550-900 525-900 500-875 .006-.015 ACP300 525-875 500-825 475-800 .006-.015 ACP100 600-975 575-950 550-900 .006-.015 ACP200 575-950 550-925 500-875 .006-.015 ACP300 550-925 525-900 525-850 .006-.015 ACP100 775-1300 700-1250 675-1200 .006-.015 ACP200 750-1275 675-1225 650-1150 .006-.015 ACP300 675-1075 650-1050 650-1025 .006-.015 ACP100 475-820 450-790 425-750 .006-.012 ACP200 450-800 435-775 400-725 .006-.012 ACP300 435-785 425-760 400-715 .006-.012
P Low and Medium Carbon Steels
<250 Bhn
Identification Code WGX 4 2000 R
Medium Carbon Alloy Steels Medium-High Carbon Steels
<250 Bhn
Cutter Series Insert Series
Cutter Dia. 2.000"
Feed Direction
<250 Bhn
Shim Seat Screw
Shim
Insert
Free Machining Steels and Alloys
<250 Bhn
Tool Steels
<250 Bhn
Insert Seat Screw
Bhn 220 - 350 ACP100 425-775 400-735 400-700 .004-.012 ACP200 415-750 400-725 375-690 .004-.012 ACP300 405-700 410-690 375-680 .004-.012 >33 Hrc ACP100 325-650 300-630 300-590 .004-.012 ACP200 315-640 300-625 300-580 .004-.012 <250 Bhn ACM300 535-850 520-820 275-800 .004-.012 ACM300 525-825 515-800 250-775 .004-.012 >250 Bhn ACM200 350-800 325-775 300-750 .004-.012 ACM300 300-750 275-725 250-700 .004-.012
Parts
Shim Screw
Insert Screw
Shim
M Martensitic and Ferritic Stainless Steels
WGCS13R BW0507F BFTX03512IP
N m 3.0
Anti- seize Cream
Austenitic and Precipitation Hardending Stainless Steels
<250 Bhn >250Bhn
ACM300 500-740 475-720 450-675 .004-.012 ACM200 250-750 225-725 200-700 .004-.012
Wrench (For Shims)
Wrench
K
Grey Cast Iron
>250 Bhn ACK200 600-950 525-825 490-800 .004-.012 ACK300 500-850 475-775 450-750 .004-.012 <250 Bhn ACK200 700-1050 625-925 590-900 .004-.015 ACK300 600-950 575-875 550-850 .004-.015 >250 Bhn ACK200 600-925 550-875 490-800 .004-.012 ACK300 550-825 500-775 450-750 .004-.012 >300Bhn ACM200 125-550 110-500 95-450 .004-.010 ACM300 100-160 70-150 60-135 .004-.010 H1 / DL1000 1000-4000 1000-4000 1000-4000 .006-.015
TRDR15IP LH035 SUMI-P
The cutting conditions to the right are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors.
Ductile Iron
Note
Exotic Alloys: Inconel, Hastalloy, Waspalloy, etc.
S
H20
N m Recommended Tightening Torque (N·m)
N Non-Ferrous Material
Made with FlippingBook Ebook Creator