SEC-Sumi Dual Mill DGC Type ■ Grade Application Range
Work MaterialGrade Finishing to Light Cutting Medium Cutting Rough to Heavy Cutting
Work Material
Finishing to Light Cutting Medium Cutting Rough to Heavy Cutting Grade
C
ACP100
C
ACK200
ACP200
P
Cast Iron
ACK300
P
ACP300
Steel
P
T4500A
DL1000
P
H
C
ACM200
Non-Ferrous Metal
EH520
Stainless Steel
ACM300
P
C
The letters "C" and "P" at the end of each grade indicate the coating type.
: CVD,
: PVD, Blank: Uncoated
P
■ Coating Features
Super FF Coat (CVD: C hemical V apor D eposition) C
Achieves excellent chipping resistance with smooth coating and our coating stress control technology High-speed, high-ef ciency machining at a level more than 1.5 times higher than conventional tools is possible with a high hardness coating layer Achieves more than double the tool life of conventional tools under the same cutting conditions Provides excellent wear resistance and high reliability thanks to our coating stress control technology and the ultra- ne crystal grain coating layer of the Super FF Coat achieved through our proprietary CVD process technology
Characteristics of the Coating Layer
Fracture Resistance
0.7
DGC Type
Coating Hardness: 30% Increase Surface Roughness: 50% Reduction
Super FF Coat
0.6
Alumina
50
DGC Type
f
z (mm/t)
0.5
DGC Type
40
Conventional coating
0.4
DGC Type
TiCN
30
0
ACP100 ACM200 ACK200 Super FF Coat
Competitor's Product Competitor's Product Competitor's Product
20
Substrate
Work Material:1050 Carbon Steel, Tool: ø 4.000” Cutting Conditions : v c = 500 SFM , a p = 0.12” , a
0.05 0.10 0.15 0.20
e = 3.000” , Dry
Cross-section of Coating
TiCN Surface Roughness Ra (μm)
New Super ZX Coat (PVD: P hysical V apor D eposition) P Employs our super multi-layered New Super ZX Coat, which utilizes our proprietary thin-layer coating technology and advanced nanotechnology. The coating consists of thousands of alternating, nanometer-thin (1 nanometer = 1 billionth of a meter) layers. Compared to conventional tools, the coating hardness has been increased by 40% and the oxidation starting temperature has been increased by 200°C.
Enables more than 1.5 times the machining speed and ef ciency of conventional tools. Achieves more than double the tool life of conventional tools under the same cutting conditions
Characteristics of the Coating Layer
Wear Resistance
0.30
Competitor's Product A
New Super ZX Coat
0.25
60
Low wear
Competitor's Product B
0.20
Super ZX Coat
DGC Type
50
0.15
Laminating Cycle
40
up to 10nm
0.10
ZX Coat
0.05
TiCN
30
TiAIN
New Super ZX Coat
0
1
3
5
10
20
25
ACP200 ACP300 ACM300 ACK300
TiN
20
Number of Passes (1 pass = 300mm)
Work Material: 4130 Structural Steel, Tool: ø 4.000” Cutting Conditions : v c = 760 SFM , f z = 0.59 IPR , a p = 0.08” , a
10nm
600 800 1,000 1,200
e = 3.35” , Dry
Film Cross-Section (TEM Image)
Oxidisation Starting Temperature (°C)
H29
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