SEC-Sumi Dual Mill DGC Type ■ Application Examples
Part/ Work Material
Machine Components / 1050
Part/ Work Material
Machine Components / 1050
Type
DGC Type Conventional Tool
Type
DGC Type Conventional Tool
ø80
ø160
DGC13080R (ø80)
DGC13160R (ø160)
Body
Body
Single-Sided Specification (4 Corners)
Single-Sided Specification (8 Corners)
SNET13T6ANER-G (8 Corners)
SNET13T6ANER-G (8 Corners)
Insert
Insert
Tool
Tool
Number of Teeth
Number of Teeth
6
6
10
10
Insert Grade
Insert Grade
ACP200 PVD Grade
ACP200 PVD Grade
Cutting Speed (SFM)
Cutting Speed (SFM)
525
525
440
440
Feed Rate per Tooth (IPT)
Feed Rate per Tooth (IPT)
0.012
0.012
0.005
0.005
H
Cutting Conditions
Cutting Conditions
Feed Rate (IPM)
Feed Rate (IPM)
47
47
14
14
Axial Depth of Cut (in)
Axial Depth of Cut (in)
0.12
0.12
0.1
0.1
Number of Workpieces (pcs/corner)
2
2
Cutting Time
287 min
287 min
Wet
Wet
Dry
Dry
Dry/Wet
Dry/Wet
Can be used under the same conditions as the single-sided inserts. Improves tool economy by doubling the number of cutting edges.
Reduces burrs and achieves higher milling quality compared to conventional tools
Part/ Work Material
Machine Components / 1050
Part/ Work Material
Machine Components / 1050
Type
DGC Type Conventional Tool
Type
DGC Type Conventional Tool
ø100
DGC13100R (ø100)
Body
ø125
DGC13125R (ø100)
Body
SNET13T6ANER-G (8 Corners)
Single-Sided Specification (4 Corners)
Single-Sided Specification (8 Corners)
SNET13T6ANER-G (16 Corners)
Insert
Tool
Insert
Tool
Number of Teeth
Number of Teeth
5
5
8
8
Insert Grade
Insert Grade
ACM300 PVD Grade
ACM300 PVD Grade
Cutting Speed (SFM)
Cutting Speed (SFM)
492
492
525
525
Feed Rate per Tooth (IPT)
Feed Rate per Tooth (IPT)
0.006
0.006
0.01
0.01
Cutting Conditions
Cutting Conditions
Feed Rate (IPM)
Feed Rate (IPM)
14
14
37
37
Axial Depth of Cut (in)
Axial Depth of Cut (in)
0.08
0.08
0.1
0.1
-
-
Cutting Time
Cutting Time
-
-
Wet
Wet
Dry/Wet
Dry
Dry
Dry/Wet
Doubles the number of cutting edges and provides over 3 times longer tool life per corner compared to conventional tools .
Reduces tool cost by doubling the number of cutting edges
Recommended Cutting Conditions (SNMT / SNET)
Recommended Cutting Conditions (ONMT / ONET)
Depth of Cut a p (inch)
Depth of Cut ap (inch)
Insert Grade
Insert Grade
Feed Rate f z (IPT)
Feed Rate f z (IPT)
Cutting Speed V c (SFM) Min. - Max.
Cutting Speed V c (SFM)
ISO Material
Hardness
ISO Material
Hardness
Min. - Max.
Min. - Max.
Min. - Max.
ACP200 ACP300 ACP200 ACP300 ACP200 ACP300 ACK200 ACK300 ACM300 ACK300 ACM300 ACM300
ACP200 ACP300 ACP200 ACP300 ACP200 ACP300 ACM300 ACK200 ACK300 ACM300 ACM300
.0039 - .016
490 - 820
490 - 820
.0039 - .016
< .16
General Steel 180 to 280 HB
General Steel
< .078
180 to 280 HB
< .078
P
P
.0039 - .018
.0039 - .018
180- 1150
Mild Steel ≤ 180HB 590 - 1150
Mild Steel
≤ 180HB
< .16
.0059 - .014
< .16
100- 660
490 - 660
Die Steel 200 to 220 HB
Die Steel
.0059 - .014
< .078
200 to 220 HB
M Stainless Steel
M Stainless Steel
< .12
.0059 - .012
< .078
160 - 820
160- 820
-
-
.0059 - .012
K
K
.0039 - .016
100- 820
.0039 - .016
Cast Iron 250HB 490 - 820
Cast Iron
< .078
250HB
< .20
- -
-
100- 250 100- 230 60 - 135
.003 - .0075 .003 - .0008 .003 - .0006
.0059 - .014 .003 - .0075 .003 - .0008 .003 - .0006
100- 250 100- 230 60 - 135
Titanium
Titanium
-
< .078
< .12
S
S
Exotic Material
Exotic Material
-
-
ACK300
N
1640 - 3300
< .12
DL1000
-
Non-ferrous Metal
Recommended Cutting Conditions (SNMT / SNET)
Recommended Cutting Conditions (ONMT / ONET)
Depth of Cut a p (mm)
Depth of Cut ap (mm)
Insert Grade
Insert Grade
Feed Rate f z (mm/t) Min. - Optimum - Max.
Min. - Optimum - Max. Min. - Optimum - Max. Cutting Speed V c (m/min) Feed Rate f z (mm/t)
Cutting Speed V c (m/min) Min. - Optimum - Max.
ISO Work Material Hardness
ISO Work Material Hardness
ACP200 ACP300 ACP200 ACP300 ACP200 ACP300 ACK200 ACK300 ACM300 DL1000
ACP200 ACP300 ACP200 ACP300 ACP200 ACP300 ACM300 ACK200 ACK300
General Steel 180 to 280 HB 150- 200 -250 0.10- 0.25 -0.40 < 4
150- 200 -250 0.10- 0.30 -0.50 < 2
General Steel
180 to 280 HB
P
P
180- 250 -350 0.10- 0.50 -0.50 < 2
Mild Steel ≤ 180HB 180- 250 -350 0.10- 0.30 -0.45 < 4
Mild Steel
≤ 180HB
100- 150 -200 0.15- 0.25 -0.30 < 2
Die Steel 200 to 220 HB 100- 150 -200 0.15- 0.25 -0.35 < 4
Die Steel
200 to 220 HB Q
Q
M Stainless Steel
M Stainless Steel K Cast Iron
160- 200 -250 0.15- 0.23 -0.30 < 3
160- 200 -250 0.15- 0.23 -0.30 < 2
K N Cast Iron 250HB 100- 200 -250 0.10- 0.25 -0.40 < 5 Q Non-ferrous Metal 500- 750 -1,000 0.15- 0.23 -0.30 < 3
100- 200 -250 0.10- 0.30 -0.50 < 2
250HB
H31
The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors. Note
The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors. Note
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