WaveMill WEZ Type ■ Application Examples
1050 Steel Machine Component
Sumitomo Competitor's Product WEZ17032E03 Single-Sided 2 Corners
1040 Steel Hub
Sumitomo Competitor's Product WEZ17025E02 Double-sided, 4 Corners
Vertical Machining Center BT40
Vertical Machining Center BT50
Tool
Tool
Grade
ACU2500
Grade
ACU2500
–
–
Chipbreaker
G
Chipbreaker
G
–
–
Cutter Dia. (mm)
25
25
Cutter Dia. (mm)
32
32
Number of Teeth
2
2
Number of Teeth
3
3
v c (SFM)
v c (SFM)
394
394
246
246
H
v f (IPM)
v f (IPM)
11.81
11.81
8.86
8.86
f z (IPT)
f z (IPT)
0.0026
0.0026
0.004
0.004
a p (inch) a e (inch)
a p (inch) a e (inch)
0.354
0.354
0.157
0.157
0.197
0.197
0.866
0.866
Coolant
Wet
Wet
Coolant
Wet
Wet
The high chattering sound typical of thin workpieces is gone, and stable machining enables longer tool life.
Drastically reduced cutting edge damage with same number of output. Able to continue use, tool life increased.
Results
Results
304 Stainless Steel Machine Component
Sumitomo Competitor's Product
Gray Cast Iron Mounting base
Sumitomo Competitor's Product WEZ11032E05 Single-Sided 2 Corners
Vertical Machining Center BT40
Vertical Machining Center BT50
Tool
WEZ11028E04
Tool
–
Grade
ACU2500
Grade
ACK3000
–
–
Chipbreaker
G
Chipbreaker
G
–
–
Cutter Dia. (mm)
28
28
Cutter Dia. (mm)
32
32
Number of Teeth
4
4
Number of Teeth
5
4
v c (SFM)
v c (SFM)
492
492
722
722
v f (IPM)
v f (IPM)
53.15
53.15
43
43
f z (IPT)
f z (IPT)
0.008
0.008
0.004
0.004
a p (inch) a e (inch)
a p (inch) a e (inch)
0.079
0.079
0.079
0.079
0.394
0.394
0.787
0.787
Coolant
Dry
Dry
Coolant
Dry
Dry
Efficiency increased. Even thin areas can be machined without chatter.
Tool life increased. Stable machining achieved.
Results
Results
Gray Cast Iron Housing 5-axis Control Vertical Machining Center HSK-A63
Sumitomo Competitor's Product
Gray Cast Iron Machine Component
Sumitomo Competitor's Product WEZ11050RS07 Single-Sided 2 Corners
Horizontal Machining Center: BT50
Tool
WEZ11040E06
Tool
–
ACU2500
Grade
ACU2500
Grade
–
–
G
Chipbreaker
G
Chipbreaker
–
–
50
Cutter Dia. (mm)
40
40
Cutter Dia. (mm)
50
7
Number of Teeth
6
6
Number of Teeth
5
v c (SFM)
v c (SFM)
591
656
656
591
v f (IPM)
v f (IPM)
31.69
51.18
51.18
31.69
f z (IPT)
f z (IPT)
0.004
0.005
0.005
0.004
a p (inch) a e (inch)
a p (inch) a e (inch)
0.012
0.004
0.004
0.012
0.394
0.0787
0.0787
0.394
Wet
Coolant
Wet
Wet
Coolant
Wet
Quiet machining sounds for improved machining efficiency. Good surface finish quality with 3μm parallelism and 4μm flatness.
Stable machining is possible even for thin workpieces or low-rigidity machines.
Results
Results
H49
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