SEC-Sumi Dual Mill TSX Type ■ Insert Grade Selection
■ Coating Features P Super ZX Coat (PVD: Physical Vapor Deposition)
Lineup of Milling Grades ACP100/ACP200/ACP300, Stainless Steel Milling Grades ACM200/ACM300, Cast Iron Milling Grades ACK200/ACK300 and more for a wide range of materials.
Employs our super multi-layered New Super ZX Coat, which utilizes our proprietary thin-layer coating technology and advanced nanotechnology. The coating consists of thousands of alternating, nanometer-thin (1 nanometer = 1 billionth of a meter) layers
Part Material Finishing to Light Cutting
Medium Cutting
Rough to Heavy Cutting
Characteristics of the Coating Layer
C
ACP100
New Super ZX Coat
60
ACP200
P
H
Steel
Super ZX Coat
50
ACP300
Laminating Cycle
P
up to 10nm
40
ZX Coat
C
ACM200
TiCN
30
TiAIN
New Super ZX Coat
Stainless Steel
ACM300
ACP200 ACP300 ACM300 ACK300
P
20
TiN
10nm
C
ACK200
600 800 1,000 1,200
Coating Cross-Section (TEM Image)
Oxidation Starting Temperature (°C)
Cast Iron
ACK300
▶ Compared to conventional tools, the coating hardness has been increased by 40% and the oxidation starting temperature has been increased by 200°C ▶ Enables more than 1.5 times the machining speed and efficiency of conventional tools ▶ Achieves more than double the tool life of conventional tools
P
C
ACM200
ACM300
Exotic Alloy
P
C
The letters "C" and "P" at the end of each grade indicate the coating type.
: CVD
: PVD
P
C Super FF Coat (CVD: Chemical Vapor Deposition)
■ Product Range
Provides excellent wear resistance and high reliability thanks to our coating stress control technology and the ultra-fine crystal grain coating layer of the Super FF Coat achieved through our proprietary CVD process technology
Nose Radius (inch)
Cat. No.
R.016 R.031 R.047 R.063
R.094
R.126
Characteristics of the Coating Layer
D D D D D
D D D D D
D D D D D
D D D D D
LNEX 0804 SS PNER-L LNEX 0804 SS PNER-G LNEX 1306 SS PNER-L LNEX 1306 SS PNER-G LNEX 1306 SS PNER-H
Coating Hardness: 30% Increase Surface Roughness: 50% Reduction
Super FF Coat
Alumina
D D D
D D D
50
40
Conventional coating
TiCN
30
ACP100 ACM200 ACK200 Super FF Coat
20
Substrate
0.05 0.10 0.15 0.20
TiCN Surface Roughness Ra ( μ m)
Cross-section of Coating
▶ Achieves excellent chipping resistance with smooth coating and our coating stress control technology ▶ High-speed, high-efficiency machining at a level more than 1.5 times higher than conventional tools is possible with a high hardness coating layer ▶ Achieves more than double the tool life of conventional tools
■ Chipbreaker Selection
■ Chipbreaker Lineup
P
K
S
M
Part Material
L
↑
L Type
G Type
H Type
Light Cutting
Chipbreaker
G
Heavy Cutting
H
General-purpose
Low Cutting Force
General-purpose Type High Strength Type
Features
→ Large
Cutting Edge Strength
15°
LNEX08 Type Cross Section
30°
Not Available
LNEX13 Type Cross Section
21°
21°
25°
Light Cutting, Low Rigidity Milling and Reduction of Burrs
General-purpose to Interrupted Milling
Heavy Cutting, Heavy Cross-Section Machining and Hardened Steel Milling
Applications
H111
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