Metal Slash Mill MSX Type
■ Precautions for Corner Finishing
* Corners will have remaining material or gouges with respect to the expected corner profile.
Fig 2
Fig 1
Corner Radius MSX14000 Remaining material over-cut portion Fig Remaining material over-cut portion Fig Remaining material over-cut portion Fig Remaining material over-cut portion Fig .079 0.016 0 1 0.029 0 1 0.052 0 1 0.065 0 1 .098 0.010 0.003 2 0.023 0 1 0.046 0 1 0.059 0 1 .118 0.018 0.001 2 0.041 0 1 0.054 0 1 .138 0.035 0.00004 2 0.048 0 1 .157 0.042 0.00063 2 over-cut portion MSX06000 MSX08000 MSX12000
Corner Radius
Corner Radius
Remaining material
Remaining material
■ Ramping and Helical Milling Ramping
Helical Milling
For minimum diameter
For maximum diameter ø D
Ramping
ø D
H
Uncut material at the center removable with same cutter using traverse cutting.
Uncut material at the center not removable with same cutter.
WDMT06 Type
WDMT08 Type
WDMT12 Type
WDMT14 Type
øD c ( mm / in.)
Ramping
Helical Milling
Ramping
Helical Milling
Ramping
Helical Milling
Ramping
Helical Milling
Max. Ramping Angle Min.
Max. Max. Ramping Angle Min.
Max. Max. Ramping Angle Min.
Max. Max. Ramping Angle Min.
Max.
6˚ 00' 5˚ 00' 4˚ 30' 3˚ 30' 3˚ 00' 2˚ 00'
0.827 1.181 0.905 1.259
16
17
1
1.339
18
1.142 1.496 1.299 1.654 1.535 1.889
7˚ 30' 5˚ 30' 4˚ 00' 3˚ 00' 2˚ 30' 2˚ 00' 2˚ 00'
1
1.496
20
1.142 1.654 1.378 1.889 1.614 2.126 1.929 2.441 2.165 2.677 2.559 3.071
22
25
28
6˚ 30' 5˚ 00' 4˚ 00' 2˚ 30' 2˚ 00'
1.654 2.441 1.889 2.677 2.284 3.071 3.071 3.858 4.055 4.882
32
35
6˚ 00' 3˚ 30' 2˚ 00' 1˚ 30' 1˚ 00'
2.087 3.071 2.874 3.858 3.898 4.882 5.236 6.221 6.811 7.795
40
50
63
80
100
0.750 4º 00' 1.000 2º 00'
1.11 1.417 1.58 1.92
4º 00' 2º 30' 1º 30' 1˚ 00'
1.42 1.92
1.250 1.500 2.000 2.500 3.000 4.000 5.000 6.000
1.93
2.4
6º 30' 4º 00' 2˚ 30' 1º 30' 1˚ 00' 0˚ 30'
1.62
2.4
2.45 2.91 3.39 3.91
2.13 2.91 3.08 3.91 4.08 4.91 5.08 5.91 7.08 7.91
3˚ 30' 2˚ 30' 1º 30' 1˚ 00' 0˚ 30' 0˚ 30'
2.90 3.91 3.90 4.91 4.90 5.91 6.90 7.91 8.90 9.91 10.90 11.91
Insert Cat. No. Max. a p
Insert Cat. No. Max. a p Approx. RE (in.) WDMT0603 0.039" 0.0591" 0.0787" WDMT0804 0.059" 0.0787" 0.098" WDMT1205 0.079" 0.0787" 0.118" WDMT1406 0.098" 0.0787" 0.138" RE (in)
Approx. RE
RE
■ Recommended Cutting Conditions
WDMT0603 WDMT0804 WDMT1205 WDMT1406
1.0 1.5 2.0 1.5 2.0 2.5 2.0 2.0 3.0 2.5 2.0 3.5
( a p : Depth of Cut f
z : Feed Rate)
Endmill Type
Shell Type
Work Material
Insert Grade
Cutting Speed v c (SFM)
Insert Cat. No.
ø16
ø20
ø25
ø32
ø40 ø50/ø63 ø80/ø100
a p (in)
a p (in)
a p (in)
a p (in)
a p (in)
a p (in)
a p (in)
f
f
f
f
f
f
f
z (IPT)
z (IPT)
z (IPTt)
z (IPT)
z (IPT)
z (IPT)
z (IPT)
WDMT0603 0.032 0.032 0.032 0.032 -
-
-
-
-
-
-
-
-
-
P
-
- 0.039 0.039 0.039 0.047 0.039 0.047 -
-
-
-
-
-
WDMT0804 WDMT1205 WDMT1406
ACP200 330- 500 -650
General Steel Below 200HB
-
-
-
-
-
- 0.047 0.055 0.047 0.055 0.047 0.055 -
-
-
-
-
-
-
-
-
- 0.059 0.059 0.059 0.059 0.059 0.059
WDMT0603 0.028 0.032 0.028 0.032 -
-
-
-
-
-
-
-
-
-
P
-
- 0.032 0.039 0.032 0.047 0.032 0.047 -
-
-
-
-
-
WDMT0804 WDMT1205 WDMT1406
ACP200 260- 430 -590
Alloy Steel Below 45HRC
-
-
-
-
-
- 0.039 0.055 0.039 0.055 0.039 0.055 -
-
-
-
-
-
-
-
-
- 0.051 0.059 0.051 0.059 0.051 0.059
WDMT0603 0.032 0.028 0.032 0.028 -
-
-
-
-
-
-
-
-
-
M
-
- 0.039 0.032 0.039 0.032 0.039 0.032 -
-
-
-
-
-
WDMT0804 WDMT1205 WDMT1406
ACP300 260- 400 -500
Stainless Steel SUS304, etc.
-
-
-
-
-
- 0.047 0.047 0.047 0.047 0.047 0.047 -
-
-
-
-
-
-
-
-
- 0.059 0.051 0.059 0.051 0.059 0.051
WDMT0603 0.032 0.039 0.032 0.039 -
-
-
-
-
-
-
-
-
-
K
ACK200 ACK300
-
- 0.039 0.047 0.039 0.055 0.039 0.055 -
-
-
-
-
-
WDMT0804 WDMT1205 WDMT1406
330- 500 -650
Cast Iron FC, FCD
-
-
-
-
-
- 0.047 0.059 0.047 0.059 0.047 0.059 -
-
-
-
-
-
-
-
-
- 0.059 0.071 0.059 0.071 0.059 0.071
WDMT0603 0.020 0.020 0.020 0.020 -
-
-
-
-
-
-
-
-
-
H
ACK200 ACK300
-
- 0.020 0.020 0.020 0.032 0.020 0.032 -
-
-
-
-
-
WDMT0804 WDMT1205 WDMT1406
130- 260 -330
Hardened Steel Below 50HRC
- -
- -
- -
- -
- -
- 0.024 0.039 0.024 0.039 0.024 0.039 -
-
-
-
- 0.039 0.047 0.039 0.047 0.039 0.047
· The above recommended cutting conditions may require adjustment depending on machine rigidity and work rigidity. The above figures are guidelines for use with BT50 machine tools. · The above recommended cutting conditions assume a tool overhang length of L/D=3 (i.e. overhang length of 3 times tool diameter) or less. When tool overhang is more than L/D=3 and less than or equal to L/D=5, settings should be adjusted to approximately 70 to 80% of those indicated in the above recommended cutting conditions ( a p , f z ). When tool overhang is more than L/D=5 and less than or equal to L/D=8, settings should be adjusted to approximately 50 to 60% of those indicated in the above recommended cutting conditions ( a p , f z ).
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