High-Efficiency Cutter for Aluminum Alloys ANX Type High-speed/High-ef ciency Cutting
Ultra-high efficiency machining with feed rates v f = 1,200 IPM (
30,000 mm/min )
1,400
(35,000)
1,200
(30,000)
1000
(25,000)
Cutter diameter ø100mm comparison
800
(20,000)
Feed Rate
Spindle Speed min -1
Number of Teeth
IPM
mm/min )
v f (
600
(15,000)
(32,400) 1,275 450 (11,400)
18,000
18
400
(10,000)
Comp's
9,500
12
200
(5,000)
H
0
Comp's
● Simple screw-fastening structure ● Enables fine adjustments to be made easily ● High-rigidity body Drastically Reduced Runout Adjustment Time
Insert Clamp Screw Adjustment Screw
Runout Adjustment Time (5μm or less)
Adjustment: 1st Time
(ø100mm, 18 Flutes)
Comp's (ø100mm, 12 Flutes)
Adjustment: 1st Time
2nd Time
3rd Time
0
10
20
30
40 (min)
1st Time Completed, Adjustment Time Reduced
Coolant Through Inserts Chip Breaking
Chip Control
3mm
3mm
.118”
.118”
Competitor's
2,500m/min , f 0.5mm Wet v c = 8,200 SFM, f z = 0.002 IPT, a p = 0.02" 0.05mm/t , a
Part Material: ADC12 Cutting conditions: v c =
Coolant Through Inserts
z =
p =
■ Application Examples
4 times the efficiency and 9 times the tool life
Efficiency
Tool life
550 (14,080)
(15,000)
100,000
600
90,000
80,000
(10,000)
400
60,000
4x
9x
40,000
(5,000)
200
3,520
20,000
10,000
0
0
Comp's
Comp's
Machine: Vertical Machining Center BT30, Part Material: ADC12 Automotive Component Tool: ANXA 16125R22 (ø125, 22 teeth, aluminum alloy body *Total weight with arbor 1.75kg ) Insert: ANB 1600R-G (DA1000) Cutting conditions: v c = 10,300 SFM ( 3,142m/min) , v f = 554 IPM ( 14,080mm/min) , a p = .031" ( 0.8mm) Wet
2 times the efficiency and 2.3 times the tool life
Efficiency
Tool life
(8,000) 320
30,000
28,000
250 (6,432)
(6,000)
240
2.3x
20,000
2x
(4,000)
160
3,200
12,000
10,000
(2,000)
80
0
0
H179
Comp's
Comp's
Machine: Vertical Machining Center HSK63, Part Material: ADC12 Cylinder Head Tool: ANXS 16063RS12 (ø63, 12 teeth, steel body) Insert: ANB 1600R-G (DA1000) Cutting conditions: v c = 5,200 SFM ( 1,583m/min ), v f = 250 IPM ( 6,432mm/min) , a p = .02" ( 0.5mm ) Wet
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