High-Speed Cutter for Aluminum Alloys RF Shellmill Metric Type
Non-Ferrous Metal
Aluminum Alloy
Radial
4°
Rake Angle
Axial
10°
(SUMIDIA Insert)
(Carbide Insert)
RF4080R only
DCSFMS
ø101.6
DCSFMS DCB KWW
Fig 1
Fig 2
DCB KWW
ø18
ø32
DC DCX
DC DCX
H
Body
Dimensions ( mm )
Maximum Dia. DCX
Boss DCSFMS
Overall Length LF
Bore Dia. DCB
Keyway Width KWW
Keyway Depth KDP
Mounting Depth CBDP
Number of Teeth
Weight (kg)
Cat. No.
Dia. DC
Fig
« « « « «
RF4080R RF4100R RF4125R RF4160R RF4200R RF4250R RF4315R
6 6 8
0.7 1 1.0 1 1.6 1 2.6 1 3.6 2 6.0 2 11.0 2
80
82
60
50
25.40
9.5
6
30
100
102
75
50
31.75
12.7
8
38
125
127
75
63
38.10
15.9
10
38
10 12 16 18
160
162
100
63
50.80
19.1
11
38
200
202
130
63
47.625 25.4
14
42
250
252
130
63
47.625 25.4
14
42
315
317
240
80
47.625 25.4
14
42
Cartridges, blades and inserts are sold separately. Use a collar bolt to mount the cutter to the arbor. Insert / Cartridge
Dimensions ( mm )
Grade
Carbide DLC SUMIDIA SUMICRYSTAL
Fig 1(RFR) Cartridges
For SUMICRYSTAL details, refer to page M62
Fig 2(RFF)
High-speed / Light General-purpose
N N N N N
When using large depths of cut ( a p = 3mm or longer) with RF4080R, use the RFFH cartridge. (RFF is possible for normal cutting.)
Process
N N N N
Roughing
N N N N
Fig 5
Fig 3
Fig 4
12.7
12.7
12.7
9.5
4.78
4.76
4.8
4.78
Wiper Length
Cartridges Cat. No.
Cartridges Stock
Cat. No.
Fig
Fig
● ●
● ● ● ● ●
SDET1204ZDFR
3 4 5 6
RFR
1 2 2 2
-
- -
-
Wiper Insert
Wiper Insert
Fig 6
Fig 7
● ▲ ● - ● ▲
NF-SNEW1204ADFR
2.2 RFF
-
-
-
12.75
12.75
4.76
4.78
2.3
NF-SNEW120404ADFR-H NF-SNEW1204ADFR-W
1.4 RFF (Others) * RFFH(RF4080R)
-
-
-
3.0 RFF 2.0 RFF
-
-
-
●
SNEW1204ADFR-WS 2 An "H" at the end of the part number indicates large depth of cut type, while "W" or "WS" indicates a wiper insert. Parts - - - - 7
Cap Screw
Set Screw
Flat Screw
Adjustment Screw
Catalog No.
Cover Stopper
Flat Screw Wrench Wrench
Description
Appearance
Main Clamp
Sub-clamp
Cover Mounting
Insert Fastening
TH050
l
Cartridge RFF
N m
N m
N m
RF-SCB80 l RF-SCB100 l RF-SCB125 l RF-SCB160 l
TH025
Coolant Through Arbor Bolt
RFT
TH050 TH025 RFT
FBUP2 -A0-8
RFC RFS BX0620 10.0 BTD0510 3.0
RFJ BFTX0509N 5.0
TTX20
NOTES: Cartridges and inserts are sold separately.
Blades / Dummy Blades
Internal Coolant Attachments Use an internal coolant holder or a standard clamp bolt with a coolant hole when using internal coolant. Typical examples are given in the table below. For standards, contact each manufacturer directly.
Setting Parts Cartridge design allows inserts to be attached outside the machine with high precision.
RFB
RFBW
RFD
SUMIDIA DA2200
Cat. No.
Standard Clamp Bolt with Coolant Hole (Example) MST Corporation Big Daishowa Seiki Co. Ltd. MBC-M12 TMBA-M12 MBC-M16 TMBA-M16 MBC-M20 TMBA-M20 MBC-M24 TMBA-M24
Internal Coolant Holder
Body Cat. No.
Product Name
RF 4080R RF 4100R RF 4125R RF 4160R
—
● ●
—
SUMIDIA Blade RFB
—
SUMIDIA Wiper Blade RFBW
—
RF 4200R RF-CLT RF 4250R RF-CLT RF 4315R RF-CLT
—
—
Dummy Blade RFD ● (Steel) Use dummy blades for unused teeth to protect the body as well as main- taining balance.
—
—
—
—
Direction of Coolant Ejection
Setting Gauge RF-SET (Sold Separately / Standard Stock)
Clamp Jig RF-JIG (Sold Separately / Standard Stock)
Standard Clamp Bolt with Coolant Hole [Typical Example] MBC-M12 to M24 (Sold Separately)
Internal Coolant Holders RF-CLT (Standard Stock)
H193
N m Recommended tightening torque (N·m) ▲ mark: To be replaced by a new product, made to order, or discontinued (please confirm stock availability)
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