SEC-WaveMill WAX Type
■ General Features SEC-WaveMill WAX type is a high speed and high efficiency cutter capable of processes from rough milling to finishing of non-ferrous metals such as aluminum alloy.
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■ Features ● Ramping
● Coolant Compatible: · Coolant holes are a standard feature for the WAX series. ● Excellent Adhesion Resistance: · Top rake face of the insert has a lapped finish. · DLC Coat inserts are available for improved adhesion resistance.
● For Helical Milling ● Safety Design: · Prevents dislodging of inserts caused · by centrifugal force.
■ Ramping Maximum ramping angle (RMPX) depends on cutter diameter. Minimum milling distance (L) for any depth of cut can be calculated by the equation below:
■ Ramping Angle Cutter Dia. DC(mm)
Maximum Ramping Angle RMPX WAX3000 Type WAX4000 Type
a
p tan RMPX
L =
(mm)
20
28°
25
17°
26°
L
32
12°
18°30'
40
9°
13°
50
7°
9°30'
63
5°
7°
RMPX
80
3°
5°
100
3°
4°
a
p
125
2°
3°
■ Helical Milling Diameter Cutter Dia. DC(mm)
■ Helical Milling
WAX3000 Type WAX4000 Type Min. Dia.Max. Dia.Min. Dia.Max. Dia.
ø D
20
0.87
1.30
25
1.14
1.69
1.06
1.69
32
1.69
2.24
1.50
2.24
40
2.32
2.87
2.13
2.87
50
3.11
3.66
2.91
3.66
63
4.13
4.69
3.94
4.69
80
5.47
6.02
5.28
6.02
DC
100
7.76
7.60
6.85
7.60
125
9.02
9.57
8.82
9.57
■ Maximum Allowable Spindle Speed Cutter Dia. DC(mm) WAX3000 Type n max(RPM) v c (SFM)
■ Recommended Cutting Conditions
WAX4000 Type
Work Material
Insert Grade
Cutting Speed v
c (SFM)
Feed Rate f
z (IPT)
ISO
Hardness
n max(RPM)
c (SFM)
v
Min. - Max.
Min. - Max.
20
14,000
2,625
N Aluminum Alloy
2000 - 4000
0.002 - 0.010 DL1000
-
25
29,000
7,218
11,000
2,821
The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors. Note
32
25,000
8,203
9,000
2,953
40
23,000
9,515
20,000
8,203
50
20,000
10,171
18,000
9,187
63
18,000
11,484
16,000
10,171
80
16,000
14,324
14,000
11,484
100
14,000
14,436
12,000
12,140
125 14,108 The n maximum speeds are set to prevent the inserts from dislodging by centrifugal force. 13,000 16,733 11,000
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