SEC-Goal Mill GFX Type / GFS Type / GRHN Type ■ Application Examples
Application: Finishing
Application: Finishing
● Workpiece: Side Face of Cylinder Head
● Workpiece: Side Face of Cylinder Block
SEC-Goal Mill Competitor's Product
SEC-Goal Mill Competitor's Product
ø125
ø100
GFXC13125R
GFXC13100R
Tool
Tool
Work Material: Gray Cast Iron Roughness Standard: Rz 12.5 μm Machine: Horizontal Machining Centre
Work Material: Gray Cast Iron Roughness Standard: Rz 12.5 μm Machine: Horizontal Machining Centre
Grade PVD Tool Shape Tangential Screw Locked Horizontal Screw Locked BN7000
Grade CVD Tool Shape Tangential Screw Locked Wedge Type BN7000
4
12
4
10
Number of Teeth
Number of Teeth
1,000
216
1,200
251
v
v
c (m/min)
c (m/min)
6,000
376
10,000
500
v
v
f (mm/min)
f (mm/min)
0.59
0.057
0.65
0.063
f
f
Z (mm/t)
Z (mm/t)
H
a
a
0.5
1.0
0.5
0.5
p (mm)
p (mm)
Dry
Dry
Dry
Dry
Coolant
Coolant
· v f = 6,000mm/min can be realised · Improves ef ciency by 16 times and provides better surface roughness than our competitors' products
· v f = 10,000mm/min can be realised · Achieves a v f value 20 times larger than our competitors' products
Results
Results
Application: Finishing
Application: Finishing
● Workpiece: Bottom Face of Cylinder Block
● Workpiece: Bottom Face of Cylinder Block
SEC-Goal Mill Conventional Tool
SEC-Goal Mill Competitor's Product
ø315
ø125
GFX16315R (Special Type)
GFXC13125R
Tool
Tool
Work Material: Gray Cast Iron Roughness Standard: Ra 6.3 μm Machine: Horizontal Machining Centre
Work Material: Gray Cast Iron Roughness Standard: Ra 3.2 μm Machined: Special Machine
Grade PVD Tool Shape Tangential Screw Locked Wedge Type ACK260
Grade CBN Tool Shape Tangential Screw Locked Wedge Type ACK260
10
4
44 (Effective)
40
Number of Teeth
Number of Teeth
250
510
148
148
v
v
c (m/min)
c (m/min)
1,020
1,020
720
720
v
v
f (mm/min)
f (mm/min)
0.16
0.20
0.11
0.12
f
f
Z (mm/t)
Z (mm/t)
a
a
0.5
0.5
0.5
0.5
p (mm)
p (mm)
Wet
Wet
Dry
Dry
Coolant
Coolant
Workpieces/Corner
Tool
1,500
2,500
3,500
· Carbide tools providing a tool life as long as CBN cutters · Reduces costs
|
|
|
GFX Type
Results
3,500 Units
Results
Competitor's Product
2,300 Units
Provides a tool life approximately 1.5 times longer than that of our competitors' products
Evaluation
Application: Finishing
Application: Roughing
● Workpiece: Lathe Bed
● Workpiece: Printer Roller
SEC-Goal Mill Competitor's Product
SEC-Goal Mill Competitor's Product
ø125
ø80
GFX16125R
GRHNM17080R
Tool
Tool
Work Material: Gray Cast Iron Roughness Standard: Ra 6.3 μm Machine: Double Column Machining Centre
Work Material: Nodular Iron Machine: Horizontal Machining Centre
ACK260
ACK200
Grade
Ceramics
Grade
PVD
Tool Shape Tangential Screw Locked
Tool Shape Screw-Fastened Screw-Fastened
—
16
10
8
9
Number of Teeth
Number of Teeth
300
785
230
151
v
v
c (m/min)
c (m/min)
3,057
3,000
732.5
541
v
v
f (mm/min)
f (mm/min)
0.25
0.15
0.1
0.1
f
f
Z (mm/t)
Z (mm/t)
a
a
0.3
0.3
3 to 5
3 to 5
p (mm)
p (mm)
Dry
Dry
Dry
Dry
Coolant
Coolant
Equivalent v f value to ceramics achieved with carbide
· Achieves 1.4 Times Machining Ef ciency
Results
Results
Evaluation Reduced running costs
Application: Roughing
● Workpiece: Machine Tool Parts
SEC-Goal Mill Competitor's Product
ø160
GRHNM17160R
Tool
Work Material: FC300 Machine: Double Column Machining Centre
ACK200
Grade
CVD
Tool Shape Screw-Fastened Wedge Type
16
8
Number of Teeth
250
140
v
c (m/min)
1,780
549
v
f (mm/min)
0.20
0.245
f
Z (mm/t)
a
3 5 2
3 5 2
p (mm)
Dry
Dry
Coolant
· Achieves 3.2 Times Machining Ef ciency
Results
H219
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