SEC-Goal Mill GFX Type / GFS Type / GRHN Type
■ Application Examples
Application: Finishing
Application: Finishing
● Workpiece: Large Diesel Engine (Base Plate)
● Workpiece: Housing
SEC-Goal Mill
Current Tool
SEC-Goal Mill Competitor's Product
ø160
ø100
GFX16160R
Tool
GFXC13100R
Tool
Work Material: Gray Cast Iron Roughness Standard: Ra 3.2 μm Size: 1,600 mm x 1,800 mm Machine: Horizontal Machining Centre
Work Material: Gray Cast Iron Roughness Standard: Ra 1.6 μm Machine: Horizontal Machining Centre
Grade CBN Tool Shape Tangential Screw Locked Blade Type ACK260
Grade CVD Tool Shape Tangential Screw Locked Horizontal Screw Locked ACK260
20
10
8
10
Number of Teeth
Number of Teeth
300
980
250
250
v
v
c (m/min)
c (m/min)
2,980
1,950
960
530
v
v
f (mm/min)
f (mm/min)
0.25
0.10
0.15
0.066
f
f
Z (mm/t)
Z (mm/t)
a
0.3
0.3
a
0.1
0.1
p (mm)
p (mm)
H
Dry
Dry
Dry
Dry
Coolant
Coolant
· Provides higher ef ciency and accuracy, and visually better than our competitors' products · Achieves a tool life that is over 2.5 times longer than that of our competitors' products
Carbide tools achieve 1.5 times the ef ciency of CBN and provide machined surfaces equivalent to those machined with CBN on visual inspection
Results
Results
Application: Finishing
Application: Finishing
● Workpiece: Angle Plate
● Workpiece: Side of Lathe Bed (11m Overall Length)
SEC-Goal Mill
SEC-Goal Mill Competitor's Product
ø160
GFS13125R
Tool
GFX16160R
Tool
Work Material: Gray Cast Iron Roughness Standard: Ra 3.2 μm Machine: Horizontal Machining Centre
Work Material: Gray Cast Iron Roughness Standard: Ra 3.2 μm Machine: Double Column Machining Centre
Grade CVD Tool Shape Tangential Screw Locked Horizontal Screw Locked ACK260
ACK260
Grade
Tool Shape
Tangential Screw Locked
6
20
8
Number of Teeth
Number of Teeth
137
120
125
v
v
c (m/min)
c (m/min)
1,000
477
400
v
v
f (mm/min)
f (mm/min)
0.47
0.10
0.20
f
f
Z (mm/t)
Z (mm/t)
a
0.015
a
0.3
0.3
p (mm)
p (mm)
Dry
Dry
Dry
Coolant
Coolant
Cutting Length / Corner
Tool
20m
40m
Surface Roughness: Ra 1.0 μm No Step Final Grinding Omitted
|
|
GFX Type
Results
40m
Results
Competitor's Product
10m
Provides a cutting length 4 times longer than that of our competitors' products
Evaluation
Application: Finishing
Application: Finishing
● Workpiece: Rear Hub Carrier
● Workpiece: Hydraulic Component
SEC-Goal Mill
Current Tool
SEC-Goal Mill Competitor's Product
ø100
GFX16100R
Tool
ø80
GFX13080R
Tool
Work Material: Nodular Iron Roughness Standard: Rz 25 μm Machine: Horizontal Machining Centre
Work Material: Nodular Iron Roughness Standard: Ra 3.2 μm Machine: Horizontal Machining Centre
Grade CVD Tool Shape Tangential Screw Locked Wedge Type ACK260
Grade PVD Tool Shape Tangential Screw Locked Vertical Drawing Pins ACK260
12
14
Number of Teeth
8
6
Number of Teeth
250
150
v
218
180
c (m/min)
v
c (m/min)
3,150
800
v
1,600
650
f (mm/min)
v
f (mm/min)
0.33
0.12
f
0.23
0.15
Z (mm/t)
f
Z (mm/t)
a
0.5-1.0
0.5-1.0
a
0.1
0.1
p (mm)
p (mm)
Wet
Wet
Coolant
Wet
Wet
Coolant
Workpieces/Corner
Tool
50
100
150
· Current tools make steps in machined surfaces. · Ef ciency improved.
|
|
|
GFX Type
Results
148 Units
Results
Competitor's Product
100 Units
Provides a tool life approximately 1.5 times longer than that of our competitors' products
Evaluation
Application: Finishing
Application: Simultaneous Finishing
● Workpiece: Hydraulic Component
● Workpiece: Crank Case
SEC-Goal Mill Conventional Tool
SEC-Goal Mill Competitor's Product
GFX16125R ( Special Type)
ø125
ø100
GFX13100R
Tool
Tool
Work Material: AI + Gray Cast Iron Roughness Standard: Ra 3.2 μm Machine: Vertical Machining Centre
Work Material: Ductile Iron Roughness Standard: Ra 1.6 μm Machine: Horizontal Machining Centre
Grade PVD Tool Shape Tangential Screw Locked Wedge Type ACK260
Grade PVD Tool Shape Tangential Screw Locked Vertical Drawing Pins ACK260
6
6
12
12
Number of Teeth
Number of Teeth
160
150
400
314
v
v
c (m/min)
c (m/min)
733
110
1,529
1,440
v
v
f (mm/min)
f (mm/min)
0.30/1.20
0.05
0.10
0.12
f
f
Z (mm/t)
Z (mm/t)
a
a
0.25
0.25
0.3
0.3
p (mm)
p (mm)
Wet
Wet
Wet
Wet
Coolant
Coolant
Tool Life / Corner
Workpieces/Corner
Tool
Tool
200 min.
100
200
300
400min.
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GFX Type
GFX Type
Results
Results
350min
250 Units
150min
Conventional Tool
Competitor's Product
100 Units
Provides tool life approximately 2.3 times longer than conventional tools
Tool life approximately 2.5 times that of competitors' products
Evaluation
Evaluation
H220
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