SCI 21-22 General Catalog

Endmill Coating Ŷ

Ŷ Ŷ Ŷ

■ Endmill Coating

G G G G G

S S S S S

S

G J S S G J

GSXCoat

ZXCoat

AURORA Coat

SUMIDIA Coat

Coating Name

G G G

S S S

S G J

G J S

DLC G

TiAlCrN Type

TiAlNType

Diamond

Coating Type

S G J J

Wear Resistance

Adhesion Resistance

Thermal Resistance

up to2μm

up to2μm

up to0.5μm

up to15μm

Coating Thickness

Excellent thermal resistance and adhesion resistance General-purpose

Low coefficient of friction and excellent adhesion resistance Excellent hardness and wear resistance

Features

Milling of CFRP

For general steel and cast iron milling For aluminum alloy and copper alloy milling

Main Application For general steel and stainless steel milling

GSX/GSXB/GSXVL Type

UPMILL Type

ASM/SNB/SNB2 Type

SSDCType

Main Applicable Products

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● GSX Coat

Coat

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· Micro-grain carbide substrate provides high transverse rupture strength and excellent thermal shock resistance, improving reliability in wet cutting applications. · Adopts GSX Coat for better wear resistance and thermal resistance, improving reliability and tool life when machining a wide range of work materials.

    



[Coating Structure]



          

GSX Coat

TiAlCrN-based Oxidation-Resistant Film

Conventional ZX Coating



TiAlN-based Wear-Resistant Film

Competitor’s Product A Competitor’s Product B



Ultra-Fine Grain Carbide Substrate

Soft Steel

Hardened Steel

Hardness of Part Material (HRC)

Oxidized Starting Temperature (°C)

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Ɣ ● ZX Coat

Coat

· Hardness almost equivalent to that of CBN · Improvement in wear resistance, oxidation resistance and peel-off resistance · Approx. 6 times longer tool life compared with uncoated products

CBN

39

ZXCoat

ZXCoat

39

Conventional TiAlNcoat

31

Conventional TiCNcoat

26

Conventional TiNcoat

22

0

20

25

30 35 40

Oxidized Starting Temperature (°C)

Coating Hardness (GPa)

Aurora

SUMIDIA

● AURORA Coat

● SUMIDIA Coat

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Coat

Coating

Ɣ

· Very smooth AURORA COAT results in low adhesion as well as good surface nish · Low cutting force enables high feed machining and milling of low rigidity workpieces · Ideal for machining non-ferrous metal/copper electrodes

· Our original polycrystalline diamond coating technology achieves over 10 times higher wear resistance than uncoated carbide. · Provides a micro-grain diamond lm that provides the required combination of high strength and high wear resistance on smooth surfaces for CFRP milling

AURORA Coat

Competitor’s Diamond Coating

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