SCI 21-22 General Catalog

Flat Bottom Drills MDF Type

Long shanked type (L2D) for flat base drilling, hole expansion and burr control in long overhang conditions.

● For drilling with long overhang and to avoid interference with the workpiece *A prepared hole with the same diameter or centering hole with a larger diameter than the tool is needed for drilling with the long type.

DC < 6mm, stepped shank

DC ≥ 6mm, relief shank

J

H Type with oil hole (3D/5D) for 2-5D deep hole applications ● Internal coolant supply enables deep flat hole drilling. *A prepared hole with the same diameter or centering hole with a larger diameter than the tool is needed for drilling with an L/D=5 oil hole.

Long Overhang Spot Facing

Deep Spot Facing

0.020

Tool: MDF 0600H3D Part Material: Carbon Steel Cutting Conditions: v c =295 SFM, f =0.004 IPR H = 0.709 (3D), Internal Coolant Supply Overhang 1.378"

0.016

Tool: MDF 0600H5D Part Material: Carbon Steel ø6mm Cutting Conditions: v c =459 SFM, f =0.006 IPR H = 1.181" (5D), Internal Coolant Supply 1.772" overhang, prepared hole depth 0.118" (ø6)

Able to continue after 1,500 holes

MDF Type

0.012

Entrance Hole

Bottom

0.008

Competitor's Product

0.004

Breaks after 1,247 holes

Hole Bottom

Entrance

0

MDF Type

Competitor's Product

0

1000

2000

Prevents burrs and conical remnants on tool withdrawal

Drilling on slanted surfaces

Tool: MDF 0500S2D Part Material: Alloy Structural Steel Cutting Conditions:

Tool: MDF 1000S2D Part Material: Low Carbon Steel Cutting Conditions:

v c =213 SFM, f =0.003 IPR H = 0.393", External MQL

v c =246 SFM, f =0.0047 IPR H = 0.197", External MQL

■ Distinguishing flat drills, general-purpose drills and endmills

Flat Drill MDF Type

General-Purpose Drill

Endmill for Spot Facing

Tool

GSXMILL Slot

GS/HGS Type

Concave (medium/low, 2 to 3°)

Convex (180°)

Convex (135°)

Shape of hole base

Almost flat (concave)

Convex (cannot be used as prepared hole for drilling)

Concave

0 to 0.5°

2 to 3°

Only for low feed 1D or smaller ≤1/5 the feed of a general-purpose drill

Drilling in flat surfaces

Approx. 1/2 the feed of a general-purpose drill

Best

Only for low feed 1D or smaller ≤1/2 the feed of a flat drill

Drilling non-flat surfaces

Ideal (2D or smaller recommended)

Impossible

Traverse Cutting

Impossible

Impossible

Best

■ Product Range

Coolant Supply

Cat. No.

Diameter Range (mm) Hole Depth (L/D) Number of items

MDF □□□□ S2D

188 items in stock

ø0.3 to 20.0

up to 2

External

MDF □□□□ L2D

ø3.0 to 20.0

up to 2

115 items in stock

MDF □□□□ H3D

99 items in stock

ø3.0 to 16.0

up to 3

Internal

MDF □□□□ H5D

ø3.0 to 16.0

up to 5

99 items in stock

J45

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