Indexable Insert Drills WDX ■ Application Examples
WDX Type
No issues even when the exit surface is diagonal
300 holes per corner
Competitor's Product
2 times the tool life!
150 holes per corner
0
100
200
300
Number of workpieces
Part Material : Ductile Cast Iron Machine component Tool : WDX 205D3S25 Insert : WDXT 063006-G (ACK300) Cutting Conditions : v c =400 SFM, f =0.006 IPR, H =1.3” , through, Wet
Part Material : Carbon Steel Plate Tool
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: WDX 430D3S40, Insert : WDXT 125012-H (ACP300) Cutting Conditions : v c =446 SFM, f =0.0.006 IPR, H =2.36”+1.97” (semicircle area), through, Wet
· Enables stable drilling even in unstable cutting conditions (interrupted cutting at deepest point). · Quieter cutting than conventional tools.
· Significant increase in tool life: twice that of conventional tools. · Stable cutting with minimal cutting force.
WDX Type
1,400 holes per corner
WDX Type
2,400 holes per corner
Competitor's Product
1.7 times the tool life!
800 holes per corner
20% longer tool life! 25% greater efficiency!
Competitor's Product
2,000 holes per corner
0
500
1,000
1,500
No. of Holes
0
1,000
2,000
3,000
No. of Holes
Good condition in inner wall too (No chattering)
Part Material : 4140 Steel Machine component Tool Cutting Conditions : v c =515 SFM, f =0.008” , H =0.748” , through, Wet (competitor's product : v c =515 SFM, f =0.006” , H =0.748” , through, Wet)
: WDX 200D3S25, Insert : WDXT 063006-G (ACP300)
Part Material : Carbon Steel Plate Tool
: WDX 145D3S20, Insert : WDXT 042004-L (ACP300)
Cutting Conditions : v c =673 SFM, f =0.0165” , H =0.591” , through, Wet
Good chip control even in high-efficiency conditions. Good stability with low vibration during cutting. 25% greater efficiency and 20% longer tool life.
· Significant increase in tool life - 1.7 times longer. · Good performance with no chatter on the machined surface, even with low-rigidity clamps.
Competitor's Product
WDX Type
Good performance in terms of both machined surface and hole diameter
WDX Type
v f =5.00 IPM
Competitor's Product
4 times the efficiency!
v f =1.26 IPM
Hole Dia. [inch]
0.827 0.811 0.795 0.780 0.764
150
50
100
Feed Rate
Good performance in terms of both machined surface and hole diameter
Entry: ø2.3683” Exit: ø2.3684”
Entrance
Base
Entrance
Base
Part Material : Medium Carbo Steel Plate Tool : WDX 600D3S40 Insert : WDXT 186012-G (ACP300)
Part Material : Alloy Steel Machine component Tool : WDX 200D5S25 Insert : WDXT 063006-G (ACP300) Cutting Conditions : v c =607 SFM, f =0.005 IPR, H =3.425” , through, Wet
Cutting Conditions : v c =492 SFM, f =0.006 IPR, H =2.36” , through, Wet (conventional tool : v c =98 SFM, f =0.008 IPR, H =2.36” , through, Wet) · Achieves steady machining even at large diameters! · Achieves 4 times the efficiency of conventional tools!
· Good machined surface! · Consistent bore diameter
WDX Type
Competitor's Product
WDX Type
Corner chipping, rake face wear
Normal Wear
Normal Wear
ø1200mm
Competitor's Product
Corner chipping
54-ø33mm
Part Material : Carbon Steel Tractor links Tool : WDX 205D5S25 Insert : WDXT 063006-G (ACP300) Cutting Conditions : v c =328 SFM, f =0.0043 IPR, H =2.36” , through, Wet · Achieves steady machining even at L/D=5 · Reduces insert chipping and wear for stable tool life
Part Material : Alloy Steel Bearing for wind power generator Tool : WDX330D5S40 Insert : WDXT094008-L (ACP300) Cutting Conditions : v c =479 SFM, f =0.004 IPR, H =0.622” , through, Wet
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· Eliminates defects in workpieces caused by insert chipping!
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