CAT.CUSTOMTOOLING.12/25
Sumitomo's Innovative Custom Tools Provide Support for Daily Lives Custom Engineered Tooling
Power Generation
Aerospace A e
Automotive otive
Oil & Gas il Oi G & as
Construction Machinery
Medical M ee d i iccaal l
● SCM-Wisconsin acquired by Sumitomo in 1991 and located in New Berlin, WI. Space includes 100,000 sq. ft plant and A-TEC technical center for training seminars and test cut opportunities. ● In addition to manufacturing Sumitomo’s standard tooling, SCM-WI produces special / customized round tooling, reamers, and endmills. Other offerings include a reconditioning program and Diamond Like-Carbon Coating (DLC) capabilities are available. ● SCM-Ohio acquired by Sumitomo in July 2007 and located in Grand River near Cleveland, Ohio with over 26,000 square feet of manufacturing space. ● SCM-OH are experts in the designing and building of special inserted cutting tools. For over 40 years in U.S.A., we have been providing part-specific special inserted tooling for a wide range of applications and industries. S umitomo E lectric C arbide M anufacturing , I nc . O verview
Sumitomo Electric Carbide Manufacturing, Inc. - SCM Wisconsin
New Berlin, WI
Sumitomo Electric Carbide Manufacturing, Inc. - SCM Ohio
Grand River, OH
S umitomo focuses on our customers ’ needs first by providing solutions for many industries - automotive , aerospace , medical , oil / gas , construction , etc . using S umitomo ’ s high performance tooling .
C ustom / S pecialized T ooling O ffering E xamples
● Custom Designed Tooling “Made in USA” ● Direct communication with designing engineers ● From part print to 3-D concept to high performance cutting tool
S umitomo S upports I ndustries
R
ITAR REGISTERED
Construction
Medical
C omplete T urnkey S olutions
TURNKEY PACKAGE SOLUTIONS
Sumitomo offers support and solutions to develop COMPLETE part processing of all needed tooling and toolholders based on customer’s specific needs and requirements. We specialize in working together with the customer in all stages to develop the ideal Turnkey Package Solutions. 1. Planning 2. Design 3. Integration Reliable + Efficient = Optimization Products: ● Special inserted tools
● Special solid carbide tools ● Semi-standard special tools ● Standard Sumitomo tools
WDX P roduct P age
WDX INDEXABLE INSERT DRILL CAPABILITIES HOLEMAKING SOLUTIONS
The SumiDrill WDX Indexable Drill has excellent cutting balance that provides stable hole drilling on a wide range of part materials from general steel to stainless steel and aluminum alloy. Available in four original chipbreaker styles, the inserts feature improved chip control and reduced cutting force for use in low-rigidity contexts. Major benefits are cycle time reduction and reduce tool inventory by combining operations with usage of standard WDXT inserts.
5 Grades
4 Types of Chipbreakers
11 Combinations are possible!
Grade
High
Part Material
ACM300 ACK300
DL1500
ACP100
ACP300
M
ACK300
DL1500
ACP100
ACP300
ACM300
H
Steel (High-Speed Drilling) P
L P K G P K H P K
H P G P M L P
L P K G P K H K
G
P Steel
(General Drilling)
G N
L
Stainless Steel M Cast Iron (High-Speed Drilling) K Cast Iron (General Drilling) K Non-Ferrous Metals N
.0019 .0039 .0059 .0079 .0099 Feed Rate f (IPR)
M
M
S umitomo C ustom M ade P rogram Please also check out
O ur S ervices deliver 5 A dvantages !
C ycle T ime I mprovement Two or three processes all in one tool allow for drastically improved cycle times
4 - Significantly shorter lead times compared to the competition! - New automated quotation process means a quick turnaround time W eek L ead T ime
S tandard C utting E dges Utilization of standard items: SMDT tips and WDXT inserts with many combinations of edge preparations
S umitomo Q uality Original manufacturing quality is applied to each custom tool
USA Process & Service in Ohio We take pride in our craftmanship!
www.sumicarbide.com/custommade
HOLEMAKING SOLUTIONS CUSTOM SMD REPLACEABLE TIP DRILL CAPABILITIES
SMD P roduct P age
Major benefits are cycle time reduction and reduce tool inventory by combining operations with usage of standard SMDT Tips.
SMD Standard Lineup
Tip
Holder (L/D)
Applications
øDc range
Mounted
ø0.4688" to ø1.2125" (ø12.0 to ø30.8mm) ø0.4688" to ø1.6732" (ø12.0 to ø42.5mm) ø0.5315" to ø1.0157" (ø13.5 to ø25.8mm) ø0.4688" to ø1.2125" (ø12.0 to ø30.8mm) ø0.4688" to ø1.2125" (ø12.0 to ø30.8mm) ø0.5315" to ø1.0157" (ø13.5 to ø25.8mm) ø0.4688” to ø1.2500” (ø12.0 to ø31.75mm ø0.4688" to ø1.1875" (ø12.0 to ø30mm) ø0.4688" to ø1.1875" (ø12.0 to ø30mm) ø0.5315" to ø1.0157" (ø13.5 to ø25.8mm)
1.5D / 1.5DF 1.5XD M / 3D / 3DF 3XD L / 5D / 5DF 5XD D / 8D / 8DF 8XD 12D 12XD 1.5D / 1.5DF 1.5XD M / 3D / 3DF 3XD L / 5D / 5DF 5XD D / 8D / 8DF 8XD 12D 12XD
Front screw clamp design
Radial serration provides steady and precise clamping
General Steel
Replaceable Head MTL
Head
Specially surface-treated body for high wear and rust resistance
MultiDrill design + dedicated coated grades
Stainless Steel, Super Alloy, Cast Iron
Replaceable Head MEL
Oil holes are directed at cutting lip and chips
Holders
-C Replaceable Head MTL-C
Ŷ Features
Indexable type drill with exchangeable drill head, which has a radial serration design, for high precision and strength. An exchangeable drill head provides a new cutting edge, higher productivity and cost ef ciency with easy tool management. Regrinding allowance of 0.059” to 0.118” ( 1.5mm to 3mm ) makes further tool cost reductions possible. * Contact local Sumitomo Salesmen for inquiry
M / 3D / 3DF 3XD Non- Ferrous, Aluminum Alloys L / 5D / 5DF 5XD D / 8D / 8DF 8XD
NAL Replaceable Head NAL
1.5D 1.5XD
M / 3D / 3DF 3XD L / 5D / 5DF 5XD D / 8D / 8DF 8XD 12D 12XD
Spot Facing
Replaceable Head MFS
Ŷ Tool Life and Cost Ɣ Comparison of tool life
Ɣ Total tool comparison when machining 1,000 workpieces
Ɣ Conclusion
100%
(1) Dedicated coating and substrate (2) With regrinding not required, the tool can be used until maximum wear occurs.
Shorter tool change time! MTL has double the tool life of brazed drills!
For regrinding purposes, brazed drills are only used for 50-70% of their actual tool life potential. SEC-MultiDrill MTL reaches 100%!
Regrindable (x4)
New Drill
Regrindable (x4)
2 times the tool life!
120
Reduced costs!
New Drill
Drill tolerance and tool life
100
Regrindable (x4)
are relatively low after regrinding
Ɣ Workpiece Example
50%
80
New Drill
10 drill heads
60
Drill diameter: ø0.709”, depth: 1.97”
Regrindable (x4)
40
New Drill
SEC-MultiDrill MTL Insert: SMDT 1800MTL Holder: SMDH 180M Part Material: Machine component Carbon Steel Wet
Regrindable (x4)
Holders
20
Brazed Drill New Drill
0
0
MTL
MTL
Brazed Drill
Drilling Precision Ŷ
Tool Strength Ŷ Ɣ Durability Comparison
MTL : Normal wear
MTL
Brazed Drill Competitor's Product B Competitor's Product A
0.7126
MTL
0.7106
After 900 holes (equivalent to 112ft)
Competitor's Product A: Large amount of wear
Brazed Drill
0.7086
0.7066
0 0.008 0.016 0.024 0.032 0.040 0.048 Feed Rate at which Drill Was Damaged f ( IPR )
After 900 holes (equivalent to 112ft)
Competitor's Product B: Shoulder breakage
0
200
400
600
800 1000
No. of Holes
Part Material
: Carbon Steel, Drill Diameter: ø0.709”
Part Material
: Carbon Steel, Drill Diameter : ø0.630”
Cutting Conditio n s : v c =262 SFM
Cutting Conditions : v c =230 SFM, f =0.010”
Hole Depth 1.50” (through), wet
Hole Depth : 1.50”
After 670 holes (equivalent to 82ft)
Ŷ Recommended drilling method for 12D: Use a collet, hydro chuck or milling chuck to hold the 12D drill body (tapered collet chuck cannot be used)
(1) Drill a guide hole with SMDH żżż M (3D holder) + MTL (head) Ɣ Use a 3D drill body and a drill head with the same diameter as the 12D (same cat. no.) when drilling the guide hole.
(3) Increase spindle speed until the set spindle speed is reached, then start drilling
*On some NC machines, the feed command may be activated before the set spindle speed is reached, so it is recommended to enter a dwell sequence before the feed command.
H = Drill diameter × 1 to 1.5 times the depth
Increase rotation speed
H
(2) Feed the SMDH żżż -12D (12D holder) + MTL Type (head) through the guide hole at a low spindle speed Ɣ Spindle speed: 500 RPM Ɣ Feed rate: 39.37 IPM to 78.74 IPM
(4) After drilling, rotation speed is reduced and the drill is retracted from the work material Ɣ Spindle speed: 500 RPM Ɣ Feed rate: 39.37 IPM to 78.74 IPM
FINISHING: BORING / REAMING
In high-precision applications, reaming and finish boring are used in conjunction in order to achieve the best possible results. Benefits of finish boring and reaming include superior surface finish, the ability to achieve very tight tolerances, reduced cycle time from high feed rates, increased perfomance and consistency from the high quality products.
Profile Boring
Face Grooving / Profiling
PCD Reamers
PCD Fine Boring
Reamers
SPECIAL / MODIFIED STANDARD MILLING TOOLS Sumitomo has a full lineup of milling products: shoulder milling, high feed, tangential, radius / round cutters, among others. Sumitomo has capabilities to create special and modified standard bodies for milling tooling using standard inserts in variety of grades. Based on customer demands, complete specials are also available. M illing P age Hollow Milling Cutter Goalmill
TGC Trepan
Straddle Mill
Ball Mill
Repeater / Profile Milling ALNEX - PCD Milling
WEZC Chamfer Milling
Chamfer Milling Cutter
Profile Milling
CUSTOM TOOLING - GROOVING
Sumitomo offers custom grooving tooling in a variety of unique styles, each individually designed to cut specific channels on an application. Our tooling offering includes the usage of both standard inserts and custom grooving inserts in order to achieve desired fits for special applications. Standard inserts include GND, TGA, TTE, ER, BTR, among others.
G rooving P age
GND P roduct P age
CYLINDER HEADS
Products designed for specific engine types. Cylinder head tools for working directly with the cylin- der head’s components, including valves, springs, and guides
Cam Bore
VSH2
Cam Bore PCD Finish Bore
Valve Throat PCD
LARGE DIAMETER MODULAR ADJUSTABLE BORING HEADS
● Modular components to build large diameter boring tools. ● Single bore, to multiple bores using same components. ● Diameters ranging from 100mm - 3000 mm . ● Complete range of adapters to fit most popular machines. ● Fixed pockets, or replaceable, adjustable cartridges. ● ISO, proprietary, or complete special inserts.
CV
HSK
BT
PSC
TOOLING FOR RAILROAD High-performance components used in various cutting tools for increased efficiency and tool life when working with tough materials for rails, crossings and wheels. With a focus on maintaining both quality and cost-effectiveness, Sumitomo works with each customer to develop best possible solutions in rail machining industry.
Our Tool Engineering Centers provide strong support for manufacturing by offering a variety of services tailored to the customer's needs. AMERICA’S TOOLING ENGINEERING CENTER (A-TEC)
Seminars • Level 1, 2 & 3 Turning / Milling / Holemaking / CBN PCD • Sumi University
Seminars
• Tooling Support • Technical
Learn
Level One, Two and Three training seminars are available. We also offer hands-on seminars using machine tools.
Technical Support
Consultation
Connect
Excel
• Latest Measuring Instruments • Troubleshooting • Digital Analysis Support
Cutting Tests We utilize machine tools and measuring instruments to visualize and track down the causes of machining problems and work with our customers to find solutions. Using the technology we have cultivated as a cutting tool manufacturer to propose a wide range of solutions. 1.Latest Measuring Instruments Working with our customers to solve problems. 2.Troubleshooting
Technical Support We support customers in solving problems from optimal machining methods through tool proposa ls and resolution of machining issues. We provide a report and proposal containing the information required on machining sequence, tools, cutting conditions, and so on. 1.Tooling Support Plus
Test Cuts
Tool illustration
Cutting point
Cutting condition
Cutting conditions
Actual machining is visualized and machining status analyzed to compare and record cutting processes numerically. 3.Digital Analysis Support
We offer support using CAM software. Drastically shortening machining time by using a Sumitomo ‘high-feed cutter (example). 2. Technical Consultation
Before 29 min 21 sec
Turning
After 14 min 35 sec
Machining time reduced by 50% Machining time shortened
Current cutter: ø80mm Spindle speed n = 915min -1 , Feed rate per tooth fz = .0079 IPR Feed rate vf = 72 Inches/min, Depth of cut ap = .1181”
DMSW : ø80mm Spindle speed n = 637 min -1 , Feed rate per tooth fz = .059 IPR Feed rate vf = 300 Inches/min, Depth of cut ap = .059”
S umitomo R econditioning
2 Day Air Special Flat Rate Rate applies roundtrip! Shipments up to 10 lbs.
S umitomo Q uality Original manufacturing quality is applied to each reconditioned tool
10 Business Day Lead Time Back in Business in 10 days! PO receipt Standard products only
Shipping from facility
O ur S ervices deliver 5 A dvantages !
DLC Coating Available
USA Process & Service in Wisconsin We take pride in our craftmanship!
We also provide services for Diamond-Like Carbon Coating
P roduct O ffering Sumitomo High Performance Cutting Tools Solid Carbide Drills For High Efficiency: MDW-GS/HGS For Stainless Steel: MDM For Non-Ferrous / Aluminum: NHGS - DLC Coated Flat Bottom Drills MDF Deep Hole / Long Drills XHV / PHV XHGS / PHT Replaceable Carbide Tips SMDT MTL, MTL-C, MEL, MFS SMDT NAL - DLC Coated Special Tools Tooling by Other Brands
P rotect your investment and utilize the best resources in order to further enhance the productivity of your tools . S umitomo certified reconditioned tools will reduce your cost of production and waste , thus improve your profitability !
R econditioning @ sumicarbide . com S umitomo E lectric C arbide M anufacturing , I nc . 5635 S. W estridge D rive N ew B erlin , WI 53151
Totes Available in Two Sizes: 15.75L x 11.75W x 6H 12L x 8W x 7H Whenever possible, always place used drills back into their original cases. This saves time in sorting, and saves money as unprotected drills can break or chip.
Sumitomo Electric Tool Engineering Center 5637 S. Westridge Drive New Berlin, WI 53151 Indiana Branch 595 S. Emerson Avenue Suite 100 Greenwood, IN 46143
Michigan Branch 26800 Meadowbrook Suite 120 Novi, MI 48377 Sumitomo Carbide Canada, Inc. 150 Research Lane Unit #210 Guelph, Ontario N1G 4T2 Phone: (519) 265-6050 Phone: (844) 211-6050
Sumitomo Electric Carbide, Inc. Headquarters
1001 Business Center Drive Mount Prospect, IL 60056 Phone: (847) 635-0044 www.sumicarbide.com
CAT.CUSTOMTOOLING.12/25
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