Amphenol Socapex │ RFM Series
notes
Amphenol SOCAPEX
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
2
Amphenol Socapex │ RFM Series
TABLE OF CONTENT
About Amphenol Socapex Markets and applications
4 8
RFM Standard General characteristics
11
12 14 19 20 21 22
Arrangements
Connector integration
How to order
Contacts
Tools
RFM Power
25
General characteristics
26 27 29 30
Monolithic 6 x 60 A
200 A Module
200 A Module Contacts
RFM Quadrax General characteristics
33
34 35 36 37
Arrangements
External dimensions
Contacts
BUILD YOUR OWN RFM
38
Amphenol SOCAPEX
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
3
OUR COMPANY
Proven excellence in interconnect solutions - Since 1947 , Amphenol Socapex has prescribed, designed and manufactured reliable and innovative interconnection solutions for harsh environments, specializing in standard and customized electrical and fiber optic connectors, contacts, accessories and cabling solutions. - Located in the Mont Blanc region of France and Pune in India, Amphenol Socapex serve customers in over 100 countries around the world. - Amphenol Socapex is part of the leading supplier of interconnect systems Amphenol. € 1400+ employees 142 M€ Net Sales 2023 70% Export - 30% France Thyez , France Pune, India
Our expertise has no boundaries Integrated Production in France & India - 24 000 m 2 manufacturing capacity on 2 sites - Design and manufacturing centers in France and India - State-of-the-art manufacturing technology
Our markets
Industry
Space
Defense
Commercial Aerospace
TECHNOLOGIES & INNOVATION
High-Speed Expertise
Engineering Laboratory
Materials Expertise
Eco-responsibility
Product testing and qualification expertise in many fields: - Environmental, mechanical, electrical, chemical, climatic skills - RF and fiber optics expertise
Focus on materials expertise and manufacturing techniques to produce faster, smaller and stronger products - Advanced technology research and development: polymers, metals, platings, resins ... - Cutting edge characterizations of interconnects: Radio Frequency, partial discharges ... - 3D CAD mechanical software, simulation & analysis
Sustainable environment approach, with pro-active management of regulations (REACH / RoHS / Conflict minerals...) - New materials development, plating, and suitable processes - Recycling and rational resources consumption
Strong expertise in high-speed signals - 3D EM simulation software & EM models - Time Domain and frequency domain
Our workshops
Our workshops located in France & India provide consistent quality adapted to your volume requirements. Automation & Tooling : Tools for our different activities : molding, machining, assembly
Molding : Solid expertise in thermoplastic elastomer and thermoset molding Machining : Manufacturing of cylindrical shells and rectangular shells Screw Machining : Manufacturing of electrical contacts Plating : Plating with cadmium, nickel, electroless nickel, silver, black zinc nickel, gold Assembly : Connector and harness assembly (electrical & optical)
Our certifications
Our memberships
Member of CMG (Connecting Manufacturing Group) Consortium
Product certifications : MIL-DTL38999, EN3645, EN3155, VG (VG95328, VG95319, VG96944, VG95218, VG96949)
Certified Management System
Certified Management System
Certified Management System
Certified Management System
CUSTOMER EXPERIENCE
We have a strong reputation for helping customers solve their toughest challenges. This approach of serving your needs is ingrained in our company – from our sales team to our product development engineers.
A partner you can trust
On Time Delivery Performance
Compliance management
Customer Proximity
Design Expertise
Quality Commitment
Buy our solutions
You can access our solutions through our global network of sales offices or through our distributors.
Field Sales Team : 10 in France 15 in Europe 100+ in North America and rest of the world. 5 Business Development Managers supporting local sales force Europe, North America and the rest of the world
Technical Advisement & Multilingual Customer Service : 20 people
Worldwide Distribution Network : Our range of circular connectors, contacts, fiber optic connectors, PCB connectors and accessories are available thru our extensive distribution network. It includes qualified distributors (QPL approved) for assembling MIL-DTL-38999 & derivatives and PT/451 (VG95328) connectors.
Check our product inventory
Product Selectors & 3D Files
OUR HISTORY
1947
Early 1960’s
1973
1975
1956-57
Séries 127/HE8
Séries PT/451
New factory in Thyez (74) France with 250 people, 13 000m 2
Production of 38999 connectors
- Socapex creation in Suresnes, France - 1 st radio connector
- 1 st board level connectors: HE8 - 1 st “licence Bendix” manufactured connectors - SL Series
- Manufacturing unit in Cluses (74), France - Thomson-CSF becomes primary shareholder
1986
2004
2005
2010’s
1995-96
Amphenol Socapex
LuxBeam TM
HDAS
New factory in Pune, India
LuxBeam TM
and
HDAS
- Expanded Beam connector CTOS launch - Headquarters transferred to Thyez
Amphenol becomes primary shareholder
RJ Field launch, “Award Electronica”
launch
2014-2017
2022
Today & tomorrow
2019
New technologies : - Investment in automation & technical expertise
High Speed Contacts
Cable Assembly
Amphenol SOCAPEX joins the “ Convention des Entreprises pour le Climat ” . - Our goal: to accelerate our transition to a more sustainable operation.
Harness in the box solution launch
Increased manufacturing capacity with 2 nd building in Pune, India
New workshops : - Cable Assembly & Contact Manufacturing workshop
Amphenol Socapex │ RFM Series
MARKETS AND APPLICATIONS
Industrial Automation Transportation Nuclear power station Robotics
C4ISR Threat detection system Soldier wearable equipment Rugges computer & digital radio Satellite reception unit
Military vehicles Ground radios shelters Ground vehicles Battlefield Communication systems
Missiles & UAVS Air missiles and UAVS Ground control station & launchers
Navy Navigation guidance
Military Avionics & Airframe Power unit Aircraft Radar Display unit Flight control system
Amphenol SOCAPEX
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
8
Amphenol Socapex │ RFM Series
notes
Amphenol SOCAPEX
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
9
Amphenol Socapex │ RFM Series
Amphenol Socapex │ RFM Series │ RFM Standard
RFM STANDARD
Table of contents
RFM Standard General characteristics
11
12 14 19 20 21 22
Arrangements
Connector integration
How to order
Contacts
Tools
THE RFM STANDARD SERVES VARIOUS MARKETS, INCLUDING:
Industrial Railway Racks
Shelters Cabinets Power Racks Modular equipment Automatic assembly machines
Amphenol SOCAPEX
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
11
Amphenol Socapex │ RFM Series │ RFM Standard
GENERAL CHARACTERISTICS - RFM STANDARD
Blind mate modular floating rack connector
Benefits
- Blind mate, floating fixing. - RoHS Compliant . - Low insertion forces. - Male & female contacts can be mounted on both sides. - Meets NF F 61-032 requirements: vibrations, salt spray, temperature.
NF F 61-032 Qualified product
GENERAL CHARACTERISTICS
Qualification Mating cycles
NF F 61-032
500
Misalignment allowance around each fixing screw
±1,25 mm
Contact type
Crimp contacts
MATERIALS & FINISHES
Housing & modules
BLACK POLYCARBONATE
Frame
Nickel over aluminium MAIN ENVIRONMENTALS CARACTERISTICS
Temperature range
-55°C to +125°C
Fire behavior
EN 45545-2 HL3 (R22) & I3-F1 NF F16-102
Salt spray
96 hours (following NFC 20711)
Chemical behavior
HCl 1N 5min; NaOH 1N 5min
2. Floating system Around the fixing screw
1.Guiding system Guiding pin & chamfered holes
Stackable modules
± 1,25mm
± 1,25mm
Metallic modules guides
Amphenol SOCAPEX
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
12
Amphenol Socapex │ RFM Series │ RFM Standard
GENERAL CHARACTERISTICS - RFM STANDARD
Module 2 contacts Ø3,5
Module 3 contacts Ø2,5
Module 5 contacts Ø1,5
Long Module 5 contacts Ø1,5 (Plug 2XX & Receptacle 3XX) Avoid to put heat shrink boots around the contact crimping area.
MODULE
5 contacts
3 contacts
2 contacts
MAIN ELECTRICAL VALUES
Contact diameter
Ø1.5 mm
Ø2.5 mm
Ø3.5 mm
Current (nom.)
8 A
15 A
60 A
Insulation resistance under 500 Vrms
>10 3 MΩ
Contact resistance
<2,5 mΩ
<1 mΩ
<0,80 mΩ
DWV: - Between contacts - Between contacts & ground
1500 Vrms 1600 Vrms
2000 Vrms 2000 Vrms
3000 Vrms 2800 Vrms
Max. Contact mating forces
2 N
4 N
6 N
Amphenol SOCAPEX
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
13
Amphenol Socapex │ RFM Series │ RFM Standard
ARRANGEMENTS - RFM STANDARD
View: receptacle, cable connection side. All standardized arrangement from NF F 61-032 are showed. If other arrangements needed, see page 38.
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
SHORT LONG *
SHORT LONG *
Plug
1
201
Plug
6
206
35
6
4
5
18
4
Receptacle
101
301
Receptacle
106
306
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
SHORT LONG *
SHORT LONG *
Plug
7
207
Plug
2
202
40
12
-
70
-
-
Receptacle
107
307
Receptacle
102
302
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
SHORT LONG *
SHORT LONG *
Plug
8
208
Plug
3
203
10
24
-
60
-
2
Receptacle
108
308
Receptacle
103
303
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
SHORT LONG *
SHORT LONG *
Plug
Plug
4
204
9
209
10
12
6
55
6
-
Receptacle
Receptacle
104
304
109
309
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
SHORT LONG *
SHORT LONG *
Plug
Plug
10
210
5
205
25
18
-
15
18
2
Receptacle
Receptacle
110
310
105
305
* 5 contacts modules (Ø1.5 mm contacts) only are longer
Amphenol SOCAPEX
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
14
Amphenol Socapex │ RFM Series │ RFM Standard
ARRANGEMENTS - RFM STANDARD
View: receptacle, cable connection side. All standardized arrangement from NF F 61-032 are showed. If other arrangements needed, see page 38.
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
SHORT LONG *
SHORT LONG *
Plug
Plug
11
211
16
216
40
12
-
40
12
-
Receptacle
Receptacle
111
311
116
316
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
SHORT LONG *
SHORT LONG *
Plug
Plug
12
212
17
217
55
6
-
25
18
-
Receptacle
Receptacle
112
312
117
317
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
SHORT LONG *
SHORT LONG *
Plug
Plug
13
213
18
-
35
6
4
-
-
14
Receptacle
Receptacle
113
313
118
-
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
SHORT LONG *
SHORT LONG *
Plug
Plug
19
219
14
-
15
18
2
-
24
2
Receptacle
Receptacle
119
319
114
-
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
SHORT LONG *
SHORT LONG *
Plug
Plug
15
215
20
220
20
-
10
55
6
-
Receptacle
Receptacle
115
315
120
320
* 5 contacts modules (Ø1.5 mm contacts) only are longer
Amphenol SOCAPEX
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
15
Amphenol Socapex │ RFM Series │ RFM Standard
ARRANGEMENTS - RFM STANDARD
View: receptacle, cable connection side. All standardized arrangement from NF F 61-032 are showed. If other arrangements needed, see page 38.
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
SHORT LONG *
SHORT LONG *
Plug
21
-
Plug
26
226
-
12
8
15
18
2
Receptacle
121
-
Receptacle
126
326
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
SHORT LONG *
SHORT LONG *
Plug
Plug
27
227
22
222
5
18
4
10
24
-
Receptacle
Receptacle
127
327
122
322
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
SHORT LONG *
SHORT LONG *
Plug
Plug
23
223
28
-
55
6
-
-
24
2
Receptacle
Receptacle
123
323
128
-
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
SHORT LONG *
SHORT LONG *
Plug
Plug
29
229
24
224
10
24
-
15
6
8
Receptacle
Receptacle
129
329
124
324
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
SHORT LONG *
SHORT LONG *
Plug
Plug
25
225
30
230
20
12
4
30
12
2
Receptacle
Receptacle
125
325
130
330
* 5 contacts modules (Ø1.5 mm contacts) only are longer
Amphenol SOCAPEX
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
16
Amphenol Socapex │ RFM Series │ RFM Standard
ARRANGEMENTS - RFM STANDARD
View: receptacle, cable connection side. All standardized arrangement from NF F 61-032 are showed. If other arrangements needed, see page 38. Rep31 is not available.
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
SHORT LONG *
SHORT LONG *
Plug
Plug
37
237
32
232
35
6
4
55
-
4
Receptacle
Receptacle
137
337
132
332
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
SHORT LONG *
SHORT LONG *
Plug
Plug
33
233
38
228
30
-
8
40
12
-
Receptacle
Receptacle
133
333
138
338
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
SHORT LONG *
SHORT LONG *
Plug
Plug
34
234
39
239
45
6
2
5
6
10
Receptacle
Receptacle
134
334
139
339
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
SHORT LONG *
SHORT LONG *
Plug
35
235
Plug
40
240
40
12
-
45
12
-
Receptacle
135
335
Receptacle
140
340
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
SHORT LONG *
SHORT LONG *
Plug
41
241
Plug
36
236
20
-
10
36
6
4
Receptacle
141
341
Receptacle
136
336
* 5 contacts modules (Ø1.5 mm contacts) only are longer
Amphenol SOCAPEX
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
17
Amphenol Socapex │ RFM Series │ RFM Standard
ARRANGEMENTS - RFM STANDARD
View: receptacle, cable connection side. All standardized arrangement from NF F 61-032 are showed. If other arrangements needed, see page 38.
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
SHORT LONG *
SHORT LONG *
Plug
Plug
42
242
47
247
9
6
2
50
-
4
Receptacle
Receptacle
142
342
147
347
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
SHORT LONG *
Plug
43
243
25
18
-
Receptacle
143
343
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
SHORT LONG *
Plug
44
-
-
24
2
Receptacle
144
-
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
SHORT LONG *
Plug
45
245
40
12
-
Receptacle
145
345
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
SHORT LONG *
Plug
46
246
60
-
2
Receptacle
146
346
* 5 contacts modules (Ø1.5 mm contacts) only are longer
Amphenol SOCAPEX
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
18
Amphenol Socapex │ RFM Series │ RFM Standard
CONNECTOR INTEGRATION - RFM STANDARD
Example arrangement 337 & 237.
External dimension
Panel cutout
RECEPTACLE
PLUG
MATING SEQUENCE
Receptacle
Plug
Guide about to mate
Contacts about to mate
Connector fully mated
All dimensions are in mm
Amphenol SOCAPEX
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
19
Amphenol Socapex │ RFM Series │ RFM Standard
HOW TO ORDER - RFM STANDARD
Nota: Modules cannot be delivered separately. Connectors delivered without contacts, see page 21.
1.
2.
3.
4.
Series
Connector type
Representation
Layout
RFM
E
REP
302
1. Series name RFM
2. Connector type E
Receptacle
F
Plug
3. Representation REP
4. Layout – Choose from column 1 to 4 PLUG (F) RECEPTACLE (E) 5CTS module (Ø 1.5 mm)
4. Layout – Choose from column 1 to 4 PLUG (F) RECEPTACLE (E) 5CTS module (Ø 1.5 mm)
3CTS module (Ø2.5 mm)
2CTS module (Ø3.5 mm)
3CTS module (Ø2.5 mm)
2CTS module (Ø3.5 mm)
SHORT 1
SHORT 1
LONG* 2
SHORT 3
LONG* 4
LONG* 2
SHORT 3
LONG* 4
2 3 4 5 6 7 8 9
202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230
102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130
302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247
132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147
332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347
14 12
10
2 4 1
1 3 1 2
6 9 8 7 7 8 1 8 4 9 5
2 3 1 8 2
4 6 6 4 8 2 6 4 2 2 8
2 4 2 2 4 2 4 2 6 8 4
2 2
11
5
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
5 8
5 1
11
7
2 1 5
1
4 8 5
8
4 6
12 10
1 2
7 1
3
6 2 4 8 2 2 4 6 6 8 8 4
11
4
2
11
3 4 3 1
4 2 1 2 1
2 6
1
* 5 contacts modules (Ø1.5 mm contacts) only are longer
Amphenol SOCAPEX
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
20
Amphenol Socapex │ RFM Series │ RFM Standard
CONTACTS - RFM STANDARD
Nota: All connectors are delivered without contacts. Contacts must be ordered separately.
Pin contacts
Designation
P/N
Current
Admissible Section
Termination
0,34 to 1,5 mm² S1 S2 AWG 22-16 1,34 to 2 mm² S4 AWG 16-14 1,34 to 2 mm² S4 AWG 16-14 1,91 to 2,5 mm² AWG 16-14
Pin Contact Ø 1,5 mm
30526
8A
Pin Contact Ø 2,5 mm
30517
15A
Crimp
30518
20A
Pin Contact Ø 3,5 mm
30532
20A
4 to 10 mm² AWG 10-8
30533
60A
Socket contacts
Designation
P/N
Current
Admissible Section
Termination
0,34 to 1,5 mm² S1 S2 AWG 22-16 1,34 to 2 mm² S4 AWG 16-14 1,34 to 2 mm² S4 AWG 16-14 4 to 10 mm² AWG 10-8
Pin Contact Ø 1,5 mm*
30521
8A
Pin Contact Ø 2,5 mm
30519
15A
Crimp
30520
20A
Pin Contact Ø 3,5 mm
30534
60A
* Socket Contacts Ø 1,5 mm are equipped with Hyperboloid technology which provide higher performances in harsher environments.
Amphenol SOCAPEX
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
21
Amphenol Socapex │ RFM Series │ RFM Standard
TOOLS - RFM STANDARD
Crimping
Crimp tool
AWG
Selector position
Turret
Color code
22 20 18 16
DMC FT8
DMC SH 463
3 4 5 6
Contacts Ø1,5 mm 30521 30526 Contacts Ø2,5 mm 30517 30519 Contacts Ø3,5 mm 30520 30518 30532 Contacts Ø3,5 mm 30533 30534
RED
ASTRO TOOL TGV 101
ASTRO TOOL TGV 202
DMC FT8
DMC SH 463
16 14
6 7
BLUE
ASTRO TOOL TGV 101
ASTRO TOOL TGV 202
DMC M317
DMC TP 805
-
16 14
2 3
ASTRO TOOL TGV 515
ASTRO TOOL TGV 503
-
DMC M317
DMC TP 805
-
10 8
5 8
ASTRO TOOL TGV 515
ASTRO TOOL TGV 503
-
Insertion / extraction
Nota: In accordance with the NF F 61 032 standard, extraction tools have to be inserted on the front side of the connector for contact extraction on the rear side of the connector.
Contact Ø 1.5
Contact Ø 2.5 DAK126-12A *
Contact Ø 3.5
Insertion
DAK32 * DAK602 *
DAK87-8 *
Pin & Socket
DAK126-12A *
Pin
Extraction
DAK382 *
DAK397 *
Socket
* DMC tools for sale in distribution.
Amphenol SOCAPEX
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
22
Amphenol Socapex │ RFM Series │ RFM Standard
notes
Amphenol SOCAPEX
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
23
Amphenol Socapex │ RFM Series │ RFM Power
Amphenol SOCAPEX
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
24
Amphenol Socapex │ RFM Series │ RFM Power
RFM POWER
Table of contents
RFM Power
25
General characteristics
26 27 29 30
Monolithic 6 x 60 A
200 A Module
200 A Module Contacts
THE RFM SERIES SERVES VARIOUS MARKETS, INCLUDING:
Industrial Railway Racks (cars batteries)
Battery Racks Base stations
Amphenol SOCAPEX
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
25
Amphenol Socapex │ RFM Series │ RFM Power
GENERAL CHARACTERISTICS - RFM
Blind mate modular floating rack with high voltage contacts
Benefits
- Blind mate, floating fixing. - Low insertion forces. - High mating / unmating cycles. - Power contacts – Male & Female contacts can be mounted on both sides.
- Socket contacts 200 Amps are equipped with RADSOK® Technology (see features page 30). - Modular 2 modules of one crimp contact and monolithic 6 cavities for removable crimp contacts . - Meets NF F61-032 requirements: vibrations, salt spray, temperature.
6 x 60 A Monolithic
2 x 200 A Module
MAIN ELECTRICAL VALUES
Current (nom.)
60 A
200 A
Insulation resistance under 500 Vrms
>10 3 MΩ
Contact resistance
<2,5 mΩ
<0.5 mΩ
DWV: - Between contacts - Between contacts & ground Insertion forces per contacts
1500 Vrms 1600 Vrms
2600 Vrms 2600 Vrms
≤6 N
≤32 N
Pin contact diameter
3.5 mm
8 mm
MAIN ENVIRONMENTALS CARACTERISTICS
Temperature range
-55°C to +125°C
EN 45545-2 HL3 (R22) & I3-F1 following NF F16-102
Fire behavior
Salt spray
96 hours following NFC 20711
Chemical behavior
HCl 1N 5min; NaOH 1N 5min
Amphenol SOCAPEX
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
26
Amphenol Socapex │ RFM Series │ RFM Power
MONOLITHIC 6 X 60 A - RFM POWER
Nota: Plug or receptacle can be equipped with pins or sockets, the contacts must be ordered separately.
External dimension
Panel cutout
RECEPTACLE P/N 507688
PLUG P/N 507687
MATED CONNECTORS
All dimensions are in mm
Amphenol SOCAPEX
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
27
Amphenol Socapex │ RFM Series │ RFM Power
MONOLITHIC 6 X 60 A - RFM POWER
Contacts
Designation
P/N
Current
Admissible Section
Termination
13 mm² AWG 6
30501
Pin Contact Ø 3,5 mm
60A
Crimp
4 à 10 mm² AWG 10-8
30533
Designation
P/N
Current
Admissible Section
Termination
13 mm² AWG 6
30502
Socket Contact Ø 3,5 mm
60A
Crimp
4 à 10 mm² AWG 10-8
30534
Tools - Crimping:
Crimp tool
AWG
Selector position
Turret
DMC M317
DMC TP 805
ContactsØ3,5 mm 30501 30502 ContactsØ3,5 mm 30533 30534
6
6
ASTRO TOOL TGV 515
ASTRO TOOL TGV 503
DMC M317
DMC TP 805
10 to 8
5 to 8
ASTRO TOOL TGV 515
ASTRO TOOL TGV 503
- Insertion / Extraction
Contact Ø 3.5 mm
Insertion
Pin & Socket
DAK590*
Pin
DAK126-12A*
Extraction
Socket
DAK397*
* DMC tools for sale in distribution
Amphenol SOCAPEX
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
28
Amphenol Socapex │ RFM Series │ RFM Power
200 A MODULE - RFM POWER
Nota: This 200 A module can be used into standard RFM modular connectors. Plug to be equipped with pin & receptacle with sockets. Contacts must be ordered separately. External dimension
Panel cutout
RECEPTACLE P/N 507780
PLUG P/N 507781
MATED CONNECTORS
All dimensions are in mm
Amphenol SOCAPEX
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
29
Amphenol Socapex │ RFM Series │ RFM Power
200 A MODULE CONTACTS - RFM POWER
Contacts RADSOK ®
P/N
Designation
Current
Admissible Section
Termination
Pin contact Ø 8mm
30279
50 mm² AWG 0
200A
Crimp
Socket contact Ø 8mm
30280
RADSOK® contacts features: - Low contact engagement/separation forces. - Hyperbolic lamella socket contact. - Low contact resistance. - Large interface area between socket & pin. - High mating cycle durability. - Demonstrated survival of 20,000 mating cycles.
Tools
- Crimping Hydraulic tool (pins and sockets contacts) P/N: 809947
- Crimping Dies (pins and sockets contacts) P/N: 809948
- Removal tool P/N: 809982
Amphenol SOCAPEX
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
30
Amphenol Socapex │ RFM Series │ RFM Power
notes
Amphenol SOCAPEX
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
31
Amphenol Socapex │ RFM Series │ RFM Quadrax
RFM QUADRAX
Table of contents
RFM Quadrax General characteristics
33
34 35 36 37
Arrangements
External dimensions
Contacts
THE RFM QUADRAX SERVES VARIOUS MARKETS, INCLUDING:
Industrial Railway Racks Shelters Modular equipment Automatic assembly machines
Amphenol SOCAPEX
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
33
Amphenol Socapex │ RFM Series │ RFM Quadrax
GENERAL CHARACTERISTICS - RFM QUADRAX
Blind mate modular floating rack connector with Quadrax contacts for high speed applications.
Benefits
- Blind mate, floating fixing. - Male & female signals contacts can be mounted on both sides. - Low insertion forces. - Customs available on demand. - Meets NF F 61-032 requirements: vibrations, salt spray, temperature.
MATERIALS
Housing and modules
BLACK POLYCARBONATE
Frame
Nickel over aluminium
MAIN ENVIRONMENTALS CARACTERISTICS
Temperature range
-55°C to +125°C
EN45545-2 HL3 (R22) I3-F1 NF F 16102
Fire behavior
Salt spray
96 hours following NFC 20711
Chemical behavior
HCl 1N 5min; NaOH 1N 5min
Quadrax module
MAIN ELECTRICAL VALUES
Pin diameter
Ø1.6 mm (inner contact)
Current (nom.)
13 A
Insulation resistance under 500 Vrms
≥ 2000 MΩ
Contact resistance
≤ 2.5 mΩ
DWV
AC 1500 Vrms
Attenuation
<0.4dB@100MHz
Crosstalk
>43dB@100MHz
Amphenol SOCAPEX
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
34
Amphenol Socapex │ RFM Series │ RFM Quadrax
ARRANGEMENTS - RFM QUADRAX
View: receptacle, connection side
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
Nb Quadrax Cts
P/N
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
Nb Quadrax Cts
P/N
Plug
508600
55
-
-
1
Plug
508608
Receptacle
508601
10
-
-
4
Receptacle
508609
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
Nb Quadrax Cts
P/N
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
Nb Quadrax Cts
P/N
Plug
508602
55
-
-
1
Plug
508610
Receptacle
508603
20
6
4
1
Receptacle
508611
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
Nb Quadrax Cts
P/N
Plug
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
Nb Quadrax Cts
508604
P/N
40
-
-
2
Receptacle
508605
Plug
508612
40
-
-
2
Receptacle
508613
Nb Cts Ø1.5
Nb Cts Ø 2.5
Nb Cts Ø 3.5
Nb Quadrax Cts
P/N
Plug
508606
10
6
-
3
Receptacle
508607
Signal contacts can be equiped on plug or receptacle. Quadrax contacts: - Male on plug only - Female on receptacle only 5 contacts modules (Ø1,5 mm contacts) are only available in long version. If other configuration needed, please consult us.
Amphenol SOCAPEX
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
35
Amphenol Socapex │ RFM Series │ RFM Quadrax
EXTERNAL DIMENSIONS - RFM QUADRAX
Nota: Example arrangement 508611 - 508610
External dimension
Panel cutout
RECEPTACLE
PLUG
MATED CONNECTORS
All dimensions are in mm
Amphenol SOCAPEX
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
36
Amphenol Socapex │ RFM Series │ RFM Quadrax
CONTACTS - RFM QUADRAX
Quadrax contact
Body
Inner contact
Admissible section 0.13-0.3mm²
Admissible section 0.3-0.6mm²
Admissible section 0.6-1.5mm²
P/N
Designation
Male body (with inner pin contacts) Female body (with inner socket contacts)
612089
612083
612085
612087
612090
612084
612086
612088
Insertion / extraction tools
Extraction tool – Quadrax contact RFM ODE Q
Extraction tool – Inner contacts RFM ODE Q4
Crimping tools
Crimp tool M22520/1-01 (DMC AF8)
Turret DMC UH2-5
For Quadrax contact crimping method, see datasheet DOC-001022-ANG.
Amphenol SOCAPEX
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
37
Amphenol Socapex │ RFM Series
BUILD YOUR OWN - RFM CUSTOM POSSIBILITES
Build your RFM following your needs !
Add the appropriate modules you need, using up to the 14 module spaces available.
Receptacle view (cable connection side)
3 Module Spaces (16.5mm)
1 Module Space (5.5mm)
48 mm + 5.5mm per module spaces
Modules
5 contacts
3 contacts
2 contacts
Quadrax
200 A
Ø1.6 mm (inner contact)
Contact diameter
Ø1.5 mm
Ø2.5 mm
Ø3.5 mm
Ø8 mm
Current (nom.) Module space
8 A
15 A
60 A
13 A
200 A
1
1.5
2
3
4
Contact mating forces
2 N
4 N
6 N
35 N
32 N
For others contact types, or styles please consult Amphenol SOCAPEX.
Amphenol SOCAPEX
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
38
ABOUT AMPHENOL
Founded in 1932, Amphenol is one of the largest manufacturers of interconnect products in the world. The company designs, manufactures, and markets electrical, electronic, and fiber optic connectors, interconnect systems, and coaxial and specialty cables. Amphenol has a diversified presence as a leader in high growth areas of the interconnect industry and provides solutions for customers in the automotive, broadband, industrial, information technology and data communications, military and aerospace, mobile devices, and mobile networks markets. More info on www.amphenol.com Amphenol ENABLING THE ELECTRONICS REVOLUTION
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Amphenol SOCAPEX
Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex
39
Amphenol Socapex 948, promenade de l’Arve BP29 74311 Thyez Cedex - France +33 (0)4 50 89 28 00 contact@amphenol-socapex.fr www.amphenol-socapex.com
For Technical Support +33 (0)4 50 89 28 49 technicalsupport@amphenol-socapex.fr
To buy our products +33 (0)4 50 90 28 00 contact@amphenol-socapex.fr www.amphenol-socapex.com/amphenol/sales Request a quote online at www.amphenol-socapex.com/quotation_request
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This catalog uses paper from managed forests, PEFC & FSC labels, and is printed by a printer certified “Imprim’Vert®”
We reserve the right to modify our products in any way we deem necessary. Any duplication is prohibited, unless approved in writing. Designed by Amphenol Socapex
DOC-001024-ANG - January 2024
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