Catalog RFM

Amphenol Socapex │ RFM Series

notes

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

2

Amphenol Socapex │ RFM Series

TABLE OF CONTENT

About Amphenol Socapex Markets and applications

4 8

RFM Standard General characteristics

11

12 14 19 20 21 22

Arrangements

Connector integration

How to order

Contacts

Tools

RFM Power

25

General characteristics

26 27 29 30

Monolithic 6 x 60 A

200 A Module

200 A Module Contacts

RFM Quadrax General characteristics

33

34 35 36 37

Arrangements

External dimensions

Contacts

BUILD YOUR OWN RFM

38

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

3

OUR COMPANY

Proven excellence in interconnect solutions - Since 1947 , Amphenol Socapex has prescribed, designed and manufactured reliable and innovative interconnection solutions for harsh environments, specializing in standard and customized electrical and fiber optic connectors, contacts, accessories and cabling solutions. - Located in the Mont Blanc region of France and Pune in India, Amphenol Socapex serve customers in over 100 countries around the world. - Amphenol Socapex is part of the leading supplier of interconnect systems Amphenol. € 1400+ employees 142 M€ Net Sales 2023 70% Export - 30% France Thyez , France Pune, India

Our expertise has no boundaries Integrated Production in France & India - 24 000 m 2 manufacturing capacity on 2 sites - Design and manufacturing centers in France and India - State-of-the-art manufacturing technology

Our markets

Industry

Space

Defense

Commercial Aerospace

TECHNOLOGIES & INNOVATION

High-Speed Expertise

Engineering Laboratory

Materials Expertise

Eco-responsibility

Product testing and qualification expertise in many fields: - Environmental, mechanical, electrical, chemical, climatic skills - RF and fiber optics expertise

Focus on materials expertise and manufacturing techniques to produce faster, smaller and stronger products - Advanced technology research and development: polymers, metals, platings, resins ... - Cutting edge characterizations of interconnects: Radio Frequency, partial discharges ... - 3D CAD mechanical software, simulation & analysis

Sustainable environment approach, with pro-active management of regulations (REACH / RoHS / Conflict minerals...) - New materials development, plating, and suitable processes - Recycling and rational resources consumption

Strong expertise in high-speed signals - 3D EM simulation software & EM models - Time Domain and frequency domain

Our workshops

Our workshops located in France & India provide consistent quality adapted to your volume requirements. Automation & Tooling : Tools for our different activities : molding, machining, assembly

Molding : Solid expertise in thermoplastic elastomer and thermoset molding Machining : Manufacturing of cylindrical shells and rectangular shells Screw Machining : Manufacturing of electrical contacts Plating : Plating with cadmium, nickel, electroless nickel, silver, black zinc nickel, gold Assembly : Connector and harness assembly (electrical & optical)

Our certifications

Our memberships

Member of CMG (Connecting Manufacturing Group) Consortium

Product certifications : MIL-DTL38999, EN3645, EN3155, VG (VG95328, VG95319, VG96944, VG95218, VG96949)

Certified Management System

Certified Management System

Certified Management System

Certified Management System

CUSTOMER EXPERIENCE

We have a strong reputation for helping customers solve their toughest challenges. This approach of serving your needs is ingrained in our company – from our sales team to our product development engineers.

A partner you can trust

On Time Delivery Performance

Compliance management

Customer Proximity

Design Expertise

Quality Commitment

Buy our solutions

You can access our solutions through our global network of sales offices or through our distributors.

Field Sales Team : 10 in France 15 in Europe 100+ in North America and rest of the world. 5 Business Development Managers supporting local sales force Europe, North America and the rest of the world

Technical Advisement & Multilingual Customer Service : 20 people

Worldwide Distribution Network : Our range of circular connectors, contacts, fiber optic connectors, PCB connectors and accessories are available thru our extensive distribution network. It includes qualified distributors (QPL approved) for assembling MIL-DTL-38999 & derivatives and PT/451 (VG95328) connectors.

Check our product inventory

Product Selectors & 3D Files

OUR HISTORY

1947

Early 1960’s

1973

1975

1956-57

Séries 127/HE8

Séries PT/451

New factory in Thyez (74) France with 250 people, 13 000m 2

Production of 38999 connectors

- Socapex creation in Suresnes, France - 1 st radio connector

- 1 st board level connectors: HE8 - 1 st “licence Bendix” manufactured connectors - SL Series

- Manufacturing unit in Cluses (74), France - Thomson-CSF becomes primary shareholder

1986

2004

2005

2010’s

1995-96

Amphenol Socapex

LuxBeam TM

HDAS

New factory in Pune, India

LuxBeam TM

and

HDAS

- Expanded Beam connector CTOS launch - Headquarters transferred to Thyez

Amphenol becomes primary shareholder

RJ Field launch, “Award Electronica”

launch

2014-2017

2022

Today & tomorrow

2019

New technologies : - Investment in automation & technical expertise

High Speed Contacts

Cable Assembly

Amphenol SOCAPEX joins the “ Convention des Entreprises pour le Climat ” . - Our goal: to accelerate our transition to a more sustainable operation.

Harness in the box solution launch

Increased manufacturing capacity with 2 nd building in Pune, India

New workshops : - Cable Assembly & Contact Manufacturing workshop

Amphenol Socapex │ RFM Series

MARKETS AND APPLICATIONS

Industrial Automation Transportation Nuclear power station Robotics

C4ISR Threat detection system Soldier wearable equipment Rugges computer & digital radio Satellite reception unit

Military vehicles Ground radios shelters Ground vehicles Battlefield Communication systems

Missiles & UAVS Air missiles and UAVS Ground control station & launchers

Navy Navigation guidance

Military Avionics & Airframe Power unit Aircraft Radar Display unit Flight control system

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

8

Amphenol Socapex │ RFM Series

notes

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

9

Amphenol Socapex │ RFM Series

Amphenol Socapex │ RFM Series │ RFM Standard

RFM STANDARD

Table of contents

RFM Standard General characteristics

11

12 14 19 20 21 22

Arrangements

Connector integration

How to order

Contacts

Tools

THE RFM STANDARD SERVES VARIOUS MARKETS, INCLUDING:

Industrial Railway Racks

Shelters Cabinets Power Racks Modular equipment Automatic assembly machines

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

11

Amphenol Socapex │ RFM Series │ RFM Standard

GENERAL CHARACTERISTICS - RFM STANDARD

Blind mate modular floating rack connector

Benefits

- Blind mate, floating fixing. - RoHS Compliant . - Low insertion forces. - Male & female contacts can be mounted on both sides. - Meets NF F 61-032 requirements: vibrations, salt spray, temperature.

NF F 61-032 Qualified product

GENERAL CHARACTERISTICS

Qualification Mating cycles

NF F 61-032

500

Misalignment allowance around each fixing screw

±1,25 mm

Contact type

Crimp contacts

MATERIALS & FINISHES

Housing & modules

BLACK POLYCARBONATE

Frame

Nickel over aluminium MAIN ENVIRONMENTALS CARACTERISTICS

Temperature range

-55°C to +125°C

Fire behavior

EN 45545-2 HL3 (R22) & I3-F1 NF F16-102

Salt spray

96 hours (following NFC 20711)

Chemical behavior

HCl 1N 5min; NaOH 1N 5min

2. Floating system Around the fixing screw

1.Guiding system Guiding pin & chamfered holes

Stackable modules

± 1,25mm

± 1,25mm

Metallic modules guides

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

12

Amphenol Socapex │ RFM Series │ RFM Standard

GENERAL CHARACTERISTICS - RFM STANDARD

Module 2 contacts Ø3,5

Module 3 contacts Ø2,5

Module 5 contacts Ø1,5

Long Module 5 contacts Ø1,5 (Plug 2XX & Receptacle 3XX) Avoid to put heat shrink boots around the contact crimping area.

MODULE

5 contacts

3 contacts

2 contacts

MAIN ELECTRICAL VALUES

Contact diameter

Ø1.5 mm

Ø2.5 mm

Ø3.5 mm

Current (nom.)

8 A

15 A

60 A

Insulation resistance under 500 Vrms

>10 3 MΩ

Contact resistance

<2,5 mΩ

<1 mΩ

<0,80 mΩ

DWV: - Between contacts - Between contacts & ground

1500 Vrms 1600 Vrms

2000 Vrms 2000 Vrms

3000 Vrms 2800 Vrms

Max. Contact mating forces

2 N

4 N

6 N

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

13

Amphenol Socapex │ RFM Series │ RFM Standard

ARRANGEMENTS - RFM STANDARD

View: receptacle, cable connection side. All standardized arrangement from NF F 61-032 are showed. If other arrangements needed, see page 38.

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

SHORT LONG *

SHORT LONG *

Plug

1

201

Plug

6

206

35

6

4

5

18

4

Receptacle

101

301

Receptacle

106

306

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

SHORT LONG *

SHORT LONG *

Plug

7

207

Plug

2

202

40

12

-

70

-

-

Receptacle

107

307

Receptacle

102

302

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

SHORT LONG *

SHORT LONG *

Plug

8

208

Plug

3

203

10

24

-

60

-

2

Receptacle

108

308

Receptacle

103

303

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

SHORT LONG *

SHORT LONG *

Plug

Plug

4

204

9

209

10

12

6

55

6

-

Receptacle

Receptacle

104

304

109

309

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

SHORT LONG *

SHORT LONG *

Plug

Plug

10

210

5

205

25

18

-

15

18

2

Receptacle

Receptacle

110

310

105

305

* 5 contacts modules (Ø1.5 mm contacts) only are longer

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

14

Amphenol Socapex │ RFM Series │ RFM Standard

ARRANGEMENTS - RFM STANDARD

View: receptacle, cable connection side. All standardized arrangement from NF F 61-032 are showed. If other arrangements needed, see page 38.

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

SHORT LONG *

SHORT LONG *

Plug

Plug

11

211

16

216

40

12

-

40

12

-

Receptacle

Receptacle

111

311

116

316

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

SHORT LONG *

SHORT LONG *

Plug

Plug

12

212

17

217

55

6

-

25

18

-

Receptacle

Receptacle

112

312

117

317

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

SHORT LONG *

SHORT LONG *

Plug

Plug

13

213

18

-

35

6

4

-

-

14

Receptacle

Receptacle

113

313

118

-

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

SHORT LONG *

SHORT LONG *

Plug

Plug

19

219

14

-

15

18

2

-

24

2

Receptacle

Receptacle

119

319

114

-

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

SHORT LONG *

SHORT LONG *

Plug

Plug

15

215

20

220

20

-

10

55

6

-

Receptacle

Receptacle

115

315

120

320

* 5 contacts modules (Ø1.5 mm contacts) only are longer

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

15

Amphenol Socapex │ RFM Series │ RFM Standard

ARRANGEMENTS - RFM STANDARD

View: receptacle, cable connection side. All standardized arrangement from NF F 61-032 are showed. If other arrangements needed, see page 38.

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

SHORT LONG *

SHORT LONG *

Plug

21

-

Plug

26

226

-

12

8

15

18

2

Receptacle

121

-

Receptacle

126

326

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

SHORT LONG *

SHORT LONG *

Plug

Plug

27

227

22

222

5

18

4

10

24

-

Receptacle

Receptacle

127

327

122

322

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

SHORT LONG *

SHORT LONG *

Plug

Plug

23

223

28

-

55

6

-

-

24

2

Receptacle

Receptacle

123

323

128

-

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

SHORT LONG *

SHORT LONG *

Plug

Plug

29

229

24

224

10

24

-

15

6

8

Receptacle

Receptacle

129

329

124

324

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

SHORT LONG *

SHORT LONG *

Plug

Plug

25

225

30

230

20

12

4

30

12

2

Receptacle

Receptacle

125

325

130

330

* 5 contacts modules (Ø1.5 mm contacts) only are longer

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

16

Amphenol Socapex │ RFM Series │ RFM Standard

ARRANGEMENTS - RFM STANDARD

View: receptacle, cable connection side. All standardized arrangement from NF F 61-032 are showed. If other arrangements needed, see page 38. Rep31 is not available.

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

SHORT LONG *

SHORT LONG *

Plug

Plug

37

237

32

232

35

6

4

55

-

4

Receptacle

Receptacle

137

337

132

332

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

SHORT LONG *

SHORT LONG *

Plug

Plug

33

233

38

228

30

-

8

40

12

-

Receptacle

Receptacle

133

333

138

338

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

SHORT LONG *

SHORT LONG *

Plug

Plug

34

234

39

239

45

6

2

5

6

10

Receptacle

Receptacle

134

334

139

339

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

SHORT LONG *

SHORT LONG *

Plug

35

235

Plug

40

240

40

12

-

45

12

-

Receptacle

135

335

Receptacle

140

340

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

SHORT LONG *

SHORT LONG *

Plug

41

241

Plug

36

236

20

-

10

36

6

4

Receptacle

141

341

Receptacle

136

336

* 5 contacts modules (Ø1.5 mm contacts) only are longer

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

17

Amphenol Socapex │ RFM Series │ RFM Standard

ARRANGEMENTS - RFM STANDARD

View: receptacle, cable connection side. All standardized arrangement from NF F 61-032 are showed. If other arrangements needed, see page 38.

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

SHORT LONG *

SHORT LONG *

Plug

Plug

42

242

47

247

9

6

2

50

-

4

Receptacle

Receptacle

142

342

147

347

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

SHORT LONG *

Plug

43

243

25

18

-

Receptacle

143

343

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

SHORT LONG *

Plug

44

-

-

24

2

Receptacle

144

-

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

SHORT LONG *

Plug

45

245

40

12

-

Receptacle

145

345

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

SHORT LONG *

Plug

46

246

60

-

2

Receptacle

146

346

* 5 contacts modules (Ø1.5 mm contacts) only are longer

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

18

Amphenol Socapex │ RFM Series │ RFM Standard

CONNECTOR INTEGRATION - RFM STANDARD

Example arrangement 337 & 237.

External dimension

Panel cutout

RECEPTACLE

PLUG

MATING SEQUENCE

Receptacle

Plug

Guide about to mate

Contacts about to mate

Connector fully mated

All dimensions are in mm

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

19

Amphenol Socapex │ RFM Series │ RFM Standard

HOW TO ORDER - RFM STANDARD

Nota: Modules cannot be delivered separately. Connectors delivered without contacts, see page 21.

1.

2.

3.

4.

Series

Connector type

Representation

Layout

RFM

E

REP

302

1. Series name RFM

2. Connector type E

Receptacle

F

Plug

3. Representation REP

4. Layout – Choose from column 1 to 4 PLUG (F) RECEPTACLE (E) 5CTS module (Ø 1.5 mm)

4. Layout – Choose from column 1 to 4 PLUG (F) RECEPTACLE (E) 5CTS module (Ø 1.5 mm)

3CTS module (Ø2.5 mm)

2CTS module (Ø3.5 mm)

3CTS module (Ø2.5 mm)

2CTS module (Ø3.5 mm)

SHORT 1

SHORT 1

LONG* 2

SHORT 3

LONG* 4

LONG* 2

SHORT 3

LONG* 4

2 3 4 5 6 7 8 9

202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230

102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130

302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330

32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247

132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147

332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347

14 12

10

2 4 1

1 3 1 2

6 9 8 7 7 8 1 8 4 9 5

2 3 1 8 2

4 6 6 4 8 2 6 4 2 2 8

2 4 2 2 4 2 4 2 6 8 4

2 2

11

5

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

5 8

5 1

11

7

2 1 5

1

4 8 5

8

4 6

12 10

1 2

7 1

3

6 2 4 8 2 2 4 6 6 8 8 4

11

4

2

11

3 4 3 1

4 2 1 2 1

2 6

1

* 5 contacts modules (Ø1.5 mm contacts) only are longer

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

20

Amphenol Socapex │ RFM Series │ RFM Standard

CONTACTS - RFM STANDARD

Nota: All connectors are delivered without contacts. Contacts must be ordered separately.

Pin contacts

Designation

P/N

Current

Admissible Section

Termination

0,34 to 1,5 mm² S1 S2 AWG 22-16 1,34 to 2 mm² S4 AWG 16-14 1,34 to 2 mm² S4 AWG 16-14 1,91 to 2,5 mm² AWG 16-14

Pin Contact Ø 1,5 mm

30526

8A

Pin Contact Ø 2,5 mm

30517

15A

Crimp

30518

20A

Pin Contact Ø 3,5 mm

30532

20A

4 to 10 mm² AWG 10-8

30533

60A

Socket contacts

Designation

P/N

Current

Admissible Section

Termination

0,34 to 1,5 mm² S1 S2 AWG 22-16 1,34 to 2 mm² S4 AWG 16-14 1,34 to 2 mm² S4 AWG 16-14 4 to 10 mm² AWG 10-8

Pin Contact Ø 1,5 mm*

30521

8A

Pin Contact Ø 2,5 mm

30519

15A

Crimp

30520

20A

Pin Contact Ø 3,5 mm

30534

60A

* Socket Contacts Ø 1,5 mm are equipped with Hyperboloid technology which provide higher performances in harsher environments.

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

21

Amphenol Socapex │ RFM Series │ RFM Standard

TOOLS - RFM STANDARD

Crimping

Crimp tool

AWG

Selector position

Turret

Color code

22 20 18 16

DMC FT8

DMC SH 463

3 4 5 6

Contacts Ø1,5 mm 30521 30526 Contacts Ø2,5 mm 30517 30519 Contacts Ø3,5 mm 30520 30518 30532 Contacts Ø3,5 mm 30533 30534

RED

ASTRO TOOL TGV 101

ASTRO TOOL TGV 202

DMC FT8

DMC SH 463

16 14

6 7

BLUE

ASTRO TOOL TGV 101

ASTRO TOOL TGV 202

DMC M317

DMC TP 805

-

16 14

2 3

ASTRO TOOL TGV 515

ASTRO TOOL TGV 503

-

DMC M317

DMC TP 805

-

10 8

5 8

ASTRO TOOL TGV 515

ASTRO TOOL TGV 503

-

Insertion / extraction

Nota: In accordance with the NF F 61 032 standard, extraction tools have to be inserted on the front side of the connector for contact extraction on the rear side of the connector.

Contact Ø 1.5

Contact Ø 2.5 DAK126-12A *

Contact Ø 3.5

Insertion

DAK32 * DAK602 *

DAK87-8 *

Pin & Socket

DAK126-12A *

Pin

Extraction

DAK382 *

DAK397 *

Socket

* DMC tools for sale in distribution.

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

22

Amphenol Socapex │ RFM Series │ RFM Standard

notes

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

23

Amphenol Socapex │ RFM Series │ RFM Power

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

24

Amphenol Socapex │ RFM Series │ RFM Power

RFM POWER

Table of contents

RFM Power

25

General characteristics

26 27 29 30

Monolithic 6 x 60 A

200 A Module

200 A Module Contacts

THE RFM SERIES SERVES VARIOUS MARKETS, INCLUDING:

Industrial Railway Racks (cars batteries)

Battery Racks Base stations

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

25

Amphenol Socapex │ RFM Series │ RFM Power

GENERAL CHARACTERISTICS - RFM

Blind mate modular floating rack with high voltage contacts

Benefits

- Blind mate, floating fixing. - Low insertion forces. - High mating / unmating cycles. - Power contacts – Male & Female contacts can be mounted on both sides.

- Socket contacts 200 Amps are equipped with RADSOK® Technology (see features page 30). - Modular 2 modules of one crimp contact and monolithic 6 cavities for removable crimp contacts . - Meets NF F61-032 requirements: vibrations, salt spray, temperature.

6 x 60 A Monolithic

2 x 200 A Module

MAIN ELECTRICAL VALUES

Current (nom.)

60 A

200 A

Insulation resistance under 500 Vrms

>10 3 MΩ

Contact resistance

<2,5 mΩ

<0.5 mΩ

DWV: - Between contacts - Between contacts & ground Insertion forces per contacts

1500 Vrms 1600 Vrms

2600 Vrms 2600 Vrms

≤6 N

≤32 N

Pin contact diameter

3.5 mm

8 mm

MAIN ENVIRONMENTALS CARACTERISTICS

Temperature range

-55°C to +125°C

EN 45545-2 HL3 (R22) & I3-F1 following NF F16-102

Fire behavior

Salt spray

96 hours following NFC 20711

Chemical behavior

HCl 1N 5min; NaOH 1N 5min

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

26

Amphenol Socapex │ RFM Series │ RFM Power

MONOLITHIC 6 X 60 A - RFM POWER

Nota: Plug or receptacle can be equipped with pins or sockets, the contacts must be ordered separately.

External dimension

Panel cutout

RECEPTACLE P/N 507688

PLUG P/N 507687

MATED CONNECTORS

All dimensions are in mm

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

27

Amphenol Socapex │ RFM Series │ RFM Power

MONOLITHIC 6 X 60 A - RFM POWER

Contacts

Designation

P/N

Current

Admissible Section

Termination

13 mm² AWG 6

30501

Pin Contact Ø 3,5 mm

60A

Crimp

4 à 10 mm² AWG 10-8

30533

Designation

P/N

Current

Admissible Section

Termination

13 mm² AWG 6

30502

Socket Contact Ø 3,5 mm

60A

Crimp

4 à 10 mm² AWG 10-8

30534

Tools - Crimping:

Crimp tool

AWG

Selector position

Turret

DMC M317

DMC TP 805

ContactsØ3,5 mm 30501 30502 ContactsØ3,5 mm 30533 30534

6

6

ASTRO TOOL TGV 515

ASTRO TOOL TGV 503

DMC M317

DMC TP 805

10 to 8

5 to 8

ASTRO TOOL TGV 515

ASTRO TOOL TGV 503

- Insertion / Extraction

Contact Ø 3.5 mm

Insertion

Pin & Socket

DAK590*

Pin

DAK126-12A*

Extraction

Socket

DAK397*

* DMC tools for sale in distribution

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

28

Amphenol Socapex │ RFM Series │ RFM Power

200 A MODULE - RFM POWER

Nota: This 200 A module can be used into standard RFM modular connectors. Plug to be equipped with pin & receptacle with sockets. Contacts must be ordered separately. External dimension

Panel cutout

RECEPTACLE P/N 507780

PLUG P/N 507781

MATED CONNECTORS

All dimensions are in mm

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

29

Amphenol Socapex │ RFM Series │ RFM Power

200 A MODULE CONTACTS - RFM POWER

Contacts RADSOK ®

P/N

Designation

Current

Admissible Section

Termination

Pin contact Ø 8mm

30279

50 mm² AWG 0

200A

Crimp

Socket contact Ø 8mm

30280

RADSOK® contacts features: - Low contact engagement/separation forces. - Hyperbolic lamella socket contact. - Low contact resistance. - Large interface area between socket & pin. - High mating cycle durability. - Demonstrated survival of 20,000 mating cycles.

Tools

- Crimping Hydraulic tool (pins and sockets contacts) P/N: 809947

- Crimping Dies (pins and sockets contacts) P/N: 809948

- Removal tool P/N: 809982

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

30

Amphenol Socapex │ RFM Series │ RFM Power

notes

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

31

Amphenol Socapex │ RFM Series │ RFM Quadrax

RFM QUADRAX

Table of contents

RFM Quadrax General characteristics

33

34 35 36 37

Arrangements

External dimensions

Contacts

THE RFM QUADRAX SERVES VARIOUS MARKETS, INCLUDING:

Industrial Railway Racks Shelters Modular equipment Automatic assembly machines

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

33

Amphenol Socapex │ RFM Series │ RFM Quadrax

GENERAL CHARACTERISTICS - RFM QUADRAX

Blind mate modular floating rack connector with Quadrax contacts for high speed applications.

Benefits

- Blind mate, floating fixing. - Male & female signals contacts can be mounted on both sides. - Low insertion forces. - Customs available on demand. - Meets NF F 61-032 requirements: vibrations, salt spray, temperature.

MATERIALS

Housing and modules

BLACK POLYCARBONATE

Frame

Nickel over aluminium

MAIN ENVIRONMENTALS CARACTERISTICS

Temperature range

-55°C to +125°C

EN45545-2 HL3 (R22) I3-F1 NF F 16102

Fire behavior

Salt spray

96 hours following NFC 20711

Chemical behavior

HCl 1N 5min; NaOH 1N 5min

Quadrax module

MAIN ELECTRICAL VALUES

Pin diameter

Ø1.6 mm (inner contact)

Current (nom.)

13 A

Insulation resistance under 500 Vrms

≥ 2000 MΩ

Contact resistance

≤ 2.5 mΩ

DWV

AC 1500 Vrms

Attenuation

<0.4dB@100MHz

Crosstalk

>43dB@100MHz

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

34

Amphenol Socapex │ RFM Series │ RFM Quadrax

ARRANGEMENTS - RFM QUADRAX

View: receptacle, connection side

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

Nb Quadrax Cts

P/N

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

Nb Quadrax Cts

P/N

Plug

508600

55

-

-

1

Plug

508608

Receptacle

508601

10

-

-

4

Receptacle

508609

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

Nb Quadrax Cts

P/N

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

Nb Quadrax Cts

P/N

Plug

508602

55

-

-

1

Plug

508610

Receptacle

508603

20

6

4

1

Receptacle

508611

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

Nb Quadrax Cts

P/N

Plug

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

Nb Quadrax Cts

508604

P/N

40

-

-

2

Receptacle

508605

Plug

508612

40

-

-

2

Receptacle

508613

Nb Cts Ø1.5

Nb Cts Ø 2.5

Nb Cts Ø 3.5

Nb Quadrax Cts

P/N

Plug

508606

10

6

-

3

Receptacle

508607

Signal contacts can be equiped on plug or receptacle. Quadrax contacts: - Male on plug only - Female on receptacle only 5 contacts modules (Ø1,5 mm contacts) are only available in long version. If other configuration needed, please consult us.

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

35

Amphenol Socapex │ RFM Series │ RFM Quadrax

EXTERNAL DIMENSIONS - RFM QUADRAX

Nota: Example arrangement 508611 - 508610

External dimension

Panel cutout

RECEPTACLE

PLUG

MATED CONNECTORS

All dimensions are in mm

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

36

Amphenol Socapex │ RFM Series │ RFM Quadrax

CONTACTS - RFM QUADRAX

Quadrax contact

Body

Inner contact

Admissible section 0.13-0.3mm²

Admissible section 0.3-0.6mm²

Admissible section 0.6-1.5mm²

P/N

Designation

Male body (with inner pin contacts) Female body (with inner socket contacts)

612089

612083

612085

612087

612090

612084

612086

612088

Insertion / extraction tools

Extraction tool – Quadrax contact RFM ODE Q

Extraction tool – Inner contacts RFM ODE Q4

Crimping tools

Crimp tool M22520/1-01 (DMC AF8)

Turret DMC UH2-5

For Quadrax contact crimping method, see datasheet DOC-001022-ANG.

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

37

Amphenol Socapex │ RFM Series

BUILD YOUR OWN - RFM CUSTOM POSSIBILITES

Build your RFM following your needs !

Add the appropriate modules you need, using up to the 14 module spaces available.

Receptacle view (cable connection side)

3 Module Spaces (16.5mm)

1 Module Space (5.5mm)

48 mm + 5.5mm per module spaces

Modules

5 contacts

3 contacts

2 contacts

Quadrax

200 A

Ø1.6 mm (inner contact)

Contact diameter

Ø1.5 mm

Ø2.5 mm

Ø3.5 mm

Ø8 mm

Current (nom.) Module space

8 A

15 A

60 A

13 A

200 A

1

1.5

2

3

4

Contact mating forces

2 N

4 N

6 N

35 N

32 N

For others contact types, or styles please consult Amphenol SOCAPEX.

Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

38

ABOUT AMPHENOL

Founded in 1932, Amphenol is one of the largest manufacturers of interconnect products in the world. The company designs, manufactures, and markets electrical, electronic, and fiber optic connectors, interconnect systems, and coaxial and specialty cables. Amphenol has a diversified presence as a leader in high growth areas of the interconnect industry and provides solutions for customers in the automotive, broadband, industrial, information technology and data communications, military and aerospace, mobile devices, and mobile networks markets. More info on www.amphenol.com Amphenol ENABLING THE ELECTRONICS REVOLUTION

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Amphenol SOCAPEX

Due to technical modifications, all information provided is subject to change without prior notice Designed by Amphenol Socapex

39

Amphenol Socapex 948, promenade de l’Arve BP29 74311 Thyez Cedex - France +33 (0)4 50 89 28 00 contact@amphenol-socapex.fr www.amphenol-socapex.com

For Technical Support +33 (0)4 50 89 28 49 technicalsupport@amphenol-socapex.fr

To buy our products +33 (0)4 50 90 28 00 contact@amphenol-socapex.fr www.amphenol-socapex.com/amphenol/sales Request a quote online at www.amphenol-socapex.com/quotation_request

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We reserve the right to modify our products in any way we deem necessary. Any duplication is prohibited, unless approved in writing. Designed by Amphenol Socapex

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