CAT.WGXBROCHURE.5/22
WGX Series High-Rake, General-Purpose Face Milling Cutter
Unique chipbreaker design achieves low cutting force and high-quality surface finish
Ready to Create New Standards
WGX S ERIES -
High Rake, General Purpose Face Milling Cutter
¢ General Features WGX Series employs a unique chipbreaker design to provide lower cutting force and higher-quality surface finish than conventional cutters. Lineup of insert grades and chipbreakers has been significantly expanded. The ACM grades (Series) can be utilized for stainless steels and exotic alloys. Now available: ACU2500/Absotech coating universal grade for a wide range of materials.
¢ Features
Reduced Cutting Force - High-rake chipbreaker designed for use with the WGX Series achieves low cutting force High Quality - Improved runout precision and unique wiper flat shape ensure excellent surface finish quality - Additional edge chamfer reduces burrs and edge chipping (only applies to FG chipbreaker) Wide Ranging Product Lineup - A wide selection of grades along with 4 types of chipbreakers and wiper inserts are available. - Can be used for a wide variety of machining applications.
General-purpose G Chipbreaker ¢ Insert Shape Features
(1) Unique wiper flat shape for improved surface roughness
(2) Large rake angle and cutting edge rake angle for improved sharpness
Optimal corner radius for high strength
(2)
(1)
FG Chipbreaker with Low-Burr Design
Additional edge chamfer reduces burrs on cutting surfaces
2
WGX S ERIES - ¢ Product Range
High Rake, General Purpose Face Milling Cutter
Standard Pitch WGX - R(S)
WGXM - R(S)
Extra Fine Pitch WGXF - R(S)
WGX - EW
Fine Pitch
Endmill
Diameter (Inch) Diameter ( mm ) ø2.0 ø2.5 ø3.0 ø4.0 ø4.0* ø5.0 ø6.0 ø8.0 ø10.0 ø32 ø40 ø50 ø63 ø80 ø100 ø125 ø160 ø200 ø250
Type
Cat. No.
Description
Standard Pitch 3 4 4 5 5 6 7 8 10
WGX40000R
4 5 6 7 7 8 10 12
WGXM40000R
Fine Pitch
Extra Fine Pitch 5 6 8 10 10 12 16 20
WGXF40000R
4 5
WGX40000EW
Endmill
4 5 6 7 8 10
Standard Pitch
WGX13000R Inch Arbor
3 3 4 4 5 6 7 8 10
WGX13000RS
Standard Pitch
6 7 8 10 12 14
Arbor Fine Pitch
WGXM13000R Inch
4 5 6 7 8 10 12 14
WGXM13000RS
Fine Pitch
8 10 12 16 20 24
Arbor Extra Fine Pitch
WGXF13000R Inch
5 6 8 10 12 16 20 24
WGXF13000RS
Extra Fine Pitch
3 3 4 5
WGX13000EW
Endmill
● Numbers inside are number of teeth Inch
Arbor Inch Arbor Sizes of ø6.000” and 125mm and below have coolant holes, *: 4.000” cutter diameter with 1.500” arbor diameter
¢ Precautions when Using Wiper Inserts with Holes · When mounting the wiper insert, attach it as shown in Fig 1. When mounted as shown in Fig 2, normal machined surface roughness cannot be obtained.
· The wiper insert has a single corner specification. · For milling with wiper inserts, see "The Basics of Milling, Milling Edition" in Chapter N of the General Catalogue.
Fig 1
Fig 2
3
WGX S ERIES -
High Rake, General Purpose Face Milling Cutter
Chipbreaker Selection Guide ¢ Chipbreaker Selection
¢ Chipbreaker Selection Guide
Good
K M P S
K P
K M P
S
N
Part Material
L Light Cutting
General-purpose/ Burr Prevention
Surface Finish Emphasised
Applications
Light Cutting
General-purpose
Heavy Cutting
General-purpose (Standard)
FG Low-Burr Design
Standard / With Chamfer
Standard
High Strength
Wiper
Features Low Cutting Force
G
L FG G H W
H Heavy Cutting
Chipbreaker
Cutting Edge Strength
Heavy
.0059”
.0059”
.0079”
.0019”
Cutting Edge Cross Section
15°
20°
20°
25°
Comparison of Cutting Force ¢ General-purpose G Chipbreaker
Surface Finish Comparison
Runout with Insert Attached
Feed Force Principal Force
Back Force
1.2
2,000
80
ish
e Fin
Force
rfac
utting
1.0
Low C
d Su
1,500
60
Goo
ess
0.8
or L
1/2
out
Run
0.6
1,000
40
0.4
500
20
0.2
0
0
0
WGX Competitor's Product
Conventional Tool
WGX
WGX Competitor's Product
Conventional Tool
Conventional Tool
Part Material: 1050 Steel, Tool: ø4.000” Cutting Conditions: v c =660 SFM, f z =0.008 IPT, a p =0.12”
Part Material: 1050 Steel, Tool: ø4.000” Cutting Conditions: v c =660 SFM, f z =0.008 IPT, a p =0.12”
Tool: WGXM44000R Number of Teeth: 7
¢ FG Chipbreaker with Low-Burr Design
Rotation Direction
Work Material Feed Direction
Area Prone to Burrs
Disengage: 70°
Additional edge chamfer reduces burrs on cutting surfaces
Machined Surface Comparison
Work Material
FG Type
G Type
Conventional Tool
Competitor's Product
Machine: Machining Center BT50 Tool: WGXM44000R Insert Grade: ACP200 Cutting Conditions: v c =660 SFM, f z =0.008 IPT,
1050
Burr formation
a p =0.12”, a e =3.15” Dry
304
Burr formation
Burr formation
4140
Burr formation
Burr formation
Burr formation
4
WGX S ERIES -
High Rake, General Purpose Face Milling Cutter
■ Grade Application Range
Work Material Grade Finishing to Light Cutting Medium Cutting Rough to Heavy Cutting
Work Material
Finishing to Light Cutting Medium Cutting Rough to Heavy Cutting Grade
ACU2500
ACU2500
C
ACP100
C
ACK200
Cast Iron
ACP200
Steel
P
ACK300
P
ACP300
P
T4500A
DL1000
P
Non-Ferrous Metal
ACU2500
Stainless Steel
H1
C
ACM200
ACM300
P The letters "C" and "P" at the end of each grade indicate the coating type. C
P : CVD, : PVD, Blank: Uncoated
■ Coating Features Super FF Coat (CVD: Chemical Vapor Deposition) C Provides excellent wear resistance and high reliability thanks to our coating stress control technology and the ultra-fine crystal grain coating layer of the Super FF Coat achieved through our proprietary CVD process technology. Achieves excellent chipping resistance with smooth coating and our coating stress control technology. High-speed, high-efficiency machining at a level more than 1.5 times higher than conventional tools is possible with a high hardness coating layer. Achieves more than double the tool life of conventional tools under the same cutting conditions. Characteristics of the Coating Layer Fracture Resistance
Coating Hardness: 30% Increase Surface Roughness: 50% Reduction
WGX Type
Super FF Coat
Alumina
ACP100
50
Special Surface Treatment Improves Fracture Resistance
Competitor's Product
40
Conventional coating
TiCN
30
Conventional Tool
ACP100 ACM200 ACK200 Super FF Coat
20
0
4
8
12
16
20
Part Material: 1050 Steel Hole Material, Tool: WGX13100R (New ACP100) Cutting Conditions: v c =660 SFM, f=0.018 IPM, a p =0.08in, a e =2.05in Dry Cutting Length until Breakage (in)
Substrate
0.05 0.10 0.15 0.20
Cross-section of Coating
TiCN Surface Roughness Ra (μm)
New Super ZX Coat (PVD: Physical Vapor Deposition) P Employs our super multi-layered New Super ZX Coat, which utilizes our proprietary thin-layer coating technology and advanced nanotechnology. The coating consists of thousands of alternating, nanometer-thin (1 nanometer=1 billionth of a meter) layers. Compared to conventional tools, the coating hardness has been increased by 40% and the oxidization starting temperature has been increased by 200°C. Enables more than 1.5 times the machining speed and efficiency of conventional tools. Achieves more than double the tool life of conventional tools under the same cutting conditions. Characteristics of the Coating Layer Wear Resistance Film Features
New Super ZX Coat
12 10
60
ACP200 WGX Type
■
Competitor's Product
Super ZX Coat
50
8 6 4 2
Laminating Cycle up to 10nm
D
Conventional Tool
F
40
ZX Coat
D
■ F
D
■ F
TiCN
D D
30
■ F D
No. of Teeth z=1
TiAIN
■ F D
ACP200 ACP300 ACM300 ACK300 New Super ZX Coat
■ F D
0
20
40
60
80
TiN
20
Cutting Time (min)
10nm
600 800 1,000 1,200
Machine: Machining center BT50, Part Material: 1050 Steel, Tool: WGX13100R (New ACP200) Cutting Conditions: v c =660 SFM, f z =0.011in/t, a p =0.08in, a e =2.05in Dry
Film Cross-Section (TEM Image)
Oxidisation Starting Temperature (°C)
5
WGX S ERIES - WGX Recommended Cutting Conditions - Inch
High Rake, General Purpose Face Milling Cutter
Cutting Speed v c (SFM) - Depth of Cut
Feed Rate (IPT) .006 - .015 .006 - .015 .006 - .015 .006 - .015 .006 - .015 .006 - .015 .006 - .015 .006 - .015 .006 - .015 .006 - .015 .006 - .015 .006 - .015 .006 - .015 .006 - .015 .006 - .015 .006 - .015 .006 - .012 .006 - .012 .006 - .012 .006 - .012 .004 - .012 .004 - .012 .004 - .012 .004 - .012 .004 - .012 .004 - .012 .004 - .012 .004 - .012 .004 - .012 .004 - .012 .004 - .012 .004 - .012 .004 - .012 .004 -.012 .004 -.012 .004 -.012 .004 - .012 .004 - .012 .004 - .012 .004 - .015 .004 - .015 .004 - .015 .004 - .012 .004 - .012 .004 - .012 .004 - .010 .004 - .010 .004 - .010 .006 - .015
Material
Hardness Grade
.002" -.050"
.050" - .125" 885 - 1,335 725 - 1250 675 - 1150 650 - 1025 560 - 975 575 - 950 525 - 900 500 - 825 360 - 635 575 - 950 550 - 925 525 - 900 525 - 920 700 - 1250 675 - 1225 650 - 1050 460 - 800 450 - 790 435 - 775 425 - 760 425 - 750 400 - 735 400 - 725 410 -690 325 - 650 300 - 630 300 - 625 360 - 620 520 - 820 515 - 800
.125" & over 750 - 1,250 675 - 1200 600 - 1125 525 - 925 475 - 825 550 - 900 500 - 875 475 - 800 340 - 560 550 - 900 500 - 875 525 - 850 500 - 880 675 - 1200 650 - 1150 650 - 1025 430 - 750 425 - 750 400 - 725
ACU2500 935 - 1,410
ACP100 ACP200 ACP300
775 - 1300 725 - 1200 675 - 1075
Low and Medium Carbon Steels
<250 Bhn
ACU2500 590 - 1,030
ACP100 ACP200 ACP300 ACU2500 ACP100 ACP200 ACP300 ACU2500 ACP100 ACP200 ACP300 ACU2500 ACP100 ACP200 ACP300 ACU2500 ACP100 ACP200 ACP300 ACU2500 ACP100 ACP200 ACU2500 ACM300 ACM300 ACU2500 ACM200 ACM300 ACU2500 ACM300 ACM200 ACU2500 ACK200 ACK300 ACU2500 ACK200 ACK300 ACU2500 ACK200 ACK300 ACU2500 ACM200 ACM300
600 - 975 550 - 900 525 - 875 380 - 670 600 - 975 575 - 950 550 - 925 560 - 960 775 - 1300 750 - 1275 675 - 1075 475 - 830 475 - 820 450 - 800 435 - 785 440 - 780 425 - 775 415 - 750 405 - 700 340 - 670 325 - 650 315 - 640 380 - 630 535 - 850 525 - 825 345 - 560 350 - 800 300 - 750 410 - 685 500 - 740 250 - 705 525 - 860 600 - 950 500 - 850 625 - 960 700 - 1050 600 - 950 550 - 825 600 - 925 550 - 825 100 - 220 125 - 250 100 - 160
Medium Carbon Alloy Steels
<250 Bhn
Medium-High Carbon Steels
<250 Bhn
Free Machining Steels and Alloys
P
<250 Bhn
<250 Bhn
400 - 715 400 - 700 400 - 700 375 - 690 375 - 680 325 - 590 300 - 590 300 - 580 340 - 600 275 - 800 250 - 775 300 - 520 300 -750 250 - 700 375 - 600 450 - 675 200 - 700 475 - 775 490 - 800 450 - 750 575 - 875 590 - 900 550 - 850 450 - 750 490 - 800 450 - 750 100 - 180 95 - 200 60 - 135
Tool Steels
Bhn 220 - 350
>33 Hrc
<250 Bhn
Martensitic and Ferritic Stainless Steels
330 - 550 325 - 775 275 - 725 400 - 650 475 - 720 225 - 705 475 - 805 525 - 825 475 - 775 575 - 905 625 - 925 575 - 875 500 - 775 550 - 875 500 - 775 100 - 200 110 - 250 70 - 150
M
>250 Bhn
Austenitic and Precipitation Hardending Stainless Steels
<250 Bhn >250Bhn
>250 Bhn
Grey Cast Iron
K
<250 Bhn
Ductile Iron
>250 Bhn
Exotic Alloys: Inconel, Hastalloy, Waspalloy, etc.
S
>300Bhn
N
Non-Ferrous Material
H1 / DL1000 1000 - 4000
1000 - 4000
1000 - 4000
6
WGX S ERIES - ¢ WGX Shellmill - Inch - Standard
High Rake, General Purpose Face Milling Cutter
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metal
Aluminum Alloy
Exotic Alloy
.236”
Radial –20° to –24° Axial 20° to 22°
Rake Angle
Fig 6
Fig 4
Fig 5
Fig 1
Fig 2
Fig 3
DCSFMS
DCSFMS
ø66.7
KWW DCB ø101.6
KWW DCB DCSFMS
KWW DCB DCSFMS
KWW DCB
KWW DCB DCSFMS
DCSFMS KWW DCB
4-ø14
4-ø18
D1 DC DCX
D1 DC DCX
D1 DC DCX
D2 D1 DC DCX
D1 DC DCX
ø17 D2 D1 DC DCX
Shellmill Body (Standard)
Dimensions (inch)
Weight (lbs)
Dia. DC
Max. Dia. DCX
Boss DCSFMS
Height LF
Bore Dia. DCB
Keyway Width KWW
Keyway Depth KDP
Mounting Depth CBDP
Bolt D1
Bolt D2
Number of Teeth
Fig
Cat. No.
● 2.000 ● 2.500 ● 3.000 ● 4.000 ● 5.000 ● 6.000 ● 8.000
WGX42000R WGX42500R WGX43000R WGX44000R WGX45000R WGX46000R WGX48000R WGX410000R
1 1 1 2 2 1 4 6 6
.750
.312 .375 .375 .500 .625 .625 .625
.190 .220 .220 .280
.750 .609 .406 3 .750 .797 .531 4 .750 .787 .531 4 .750 1.000 1.000 5
.9
2.461 1.500 1.750 3.008 1.750 1.750 3.504 2.250 1.750 4.500 2.870 2.000 4.500 3.750 2.500 5.496 3.750 2.500 6.496 4.380 2.500 8.496 5.906 2.500
1.000 1.000 1.250 1.500 1.500 1.500 2.500 2.500
1.3 2.2 3.5 4.5 7.2 9.5
WGX44000R-1.50 ● 4.000
.380 1.000 2.000 1.181 5 .380 1.000 2.000 0.781 6
— — —
.380 1.060 2.000
7
1.000 .560 1.594 5.118 1.000 .531 1.575 6.299
8 15.6 10 23.5
● 10.000 10.492 7.480 2.756
● USA stocked item
Inserts are sold separately. Check the pilot diameter (DCB) when selecting the cutter. * Sizes ø6.000" and above do not have coolant holes.
Insert
Dimensions (inch "/ mm )
Grade
Coated Carbide
Carbide DLC Cermet
Fig 1
High-speed / Light General-purpose
P
K K
N N
wpr
Process
P
Roughing
K
Wiper Facet Length wpr
.156
.528
Cat. No.
Applications
Fig
Fig 2
wpr
● ●
SEET13T3AGFR-L SEET13T3AGSR-L SEET13T3AGSR-G SEMT13T3AGSR-L SEMT13T3AGSR-G SEMT13T3AGSR-H SEMT13T3AGSR-FG XEEW13T3AGER-AWR
Light Cutting (For Non-Ferrous Metals)
— 1 — 1
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
● Light Cutting ● General-purpose
.079" / 2.0 1
.156
.528
wpr
Fig 3
Light Cutting
— 1
.079" / 2.0 1
General-purpose Heavy Cutting Low-burr design
— 1
.071" / 1.8 2 .284" / 7.2 3
Wiper Insert
.156
.701
●
●
● Wiper Insert
The ACP100 and ACK200 may vary in color, but these variations do not affect the performance. Refer to page 3 (Precautions when Using Wiper Inserts With Holes) (Mounting Preautions)
Shim Seat Screw
Shim
Insert
Identification Code WGX 4 2000 R
Insert Seat Screw
Cutter Series Insert Series
Cutter Dia. 2.000"
Feed Direction
Parts
N m Recommended Tightening Torque (N·m)
Shim Screw
Insert Screw
Wrench (For Shims)
Anti-seize Cream
Shim
Wrench
WGCS13R BW0507F BFTX03512IP
TRDR15IP LH035 SUMI-P
N m 3.0
Coolant Through Bolts
See Page 6 for Cutting Condition Recommendations
Catalog Number
Cutter Diameter Applicable Pilot Dia.
The cutting conditions to the right are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors.
BFXH3/8 X 1
1.5", 2.00" 2.50", 3.00"
0.75" 1.00" 1.25" 1.50" 1.50"
Note
BFXH1/2 X 1 1/4 BFXH5/8 X 1 1/4
4.00" 4.00" 5.00"
BFXH3/4 X 2
BFXH3/4 X 1 1/2
7
WGX S ERIES -
High Rake, General Purpose Face Milling Cutter
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metal
Aluminum Alloy
Exotic Alloy
.236”
Radial –20° to –24° Axial 20° to 22°
¢ WGXM Shellmill - Inch - Fine Pitch
Rake Angle
Fig 1
Fig 2
Fig 3
Fig 4
Fig 5
Fig 6
DCSFMS
DCSFMS
ø66.7
KWW DCB ø101.6
KWW DCB DCSFMS
KWW DCB DCSFMS
KWW DCB
KWW DCB DCSFMS
DCSFMS KWW DCB
4-ø14
4-ø18
D1 DC DCX
D1 DC DCX
D1 DC DCX
D2 D1 DC DCX
D1 DC DCX
ø17 D2 D1 DC DCX
Shellmill Body (Fine Pitch)
Dimensions (inch)
Number of Teeth
Weight (kg)
Dia. DC
Max. Dia. DCX
Boss DCSFMS
Height LF
Bore Dia. DCB
Keyway Width KWW
Keyway Depth KDP
Mounting Depth CBDP
Bolt D1
Bolt D2
Fig
Cat. No.
● 2.000 2.461 1.500 1.750 ● 2.500 3.008 1.750 1.750 ● 3.000 3.504 2.250 1.750 ● 4.000 4.500 2.870 2.000 ● 5.000 5.496 3.750 2.500 ● 6.000 6.496 4.380 2.500 ● 8.000 8.496 5.906 2.500
WGXM42000R WGXM42500R WGXM43000R WGXM44000R WGXM45000R WGXM46000R WGXM48000R
.750
.312 .375 .375 .500 .625 .625
.190 .220 .220 .280 .380 .380 .380 .560
.750 .609 .406 .750 .797 .531 .750 .787 .531
4 5 6
0.9 1 1.9 1 3.1 1 4.8 2 5.5 2 7.2 1 9.5 4
1.000 1.000 1.250 1.500 1.500 1.500 2.500
.750 1.000 1.000 7 1.000 2.000 1.181 7 1.000 2.000 0.781 8 1.060 2.000 — 10
WGXM44000R-1.50 ● 4.000 4.500 3.750 2.500
0.625 1.000
1.594 5.118 — 12 15.6 6
● USA stocked item
Inserts are sold separately. Check the pilot diameter (DCB) when selecting the cutter. * Sizes ø6.000" and above do not have coolant holes.
Insert
Dimensions (inch "/ mm )
Grade
Coated Carbide
Carbide DLC Cermet
Fig 1
High-speed / Light General-purpose
P
K K
N N
wpr
Process
P
Roughing
K
Wiper Facet Length wpr
.156
.528
Cat. No.
Applications
Fig
Fig 2
wpr
● ●
SEET13T3AGFR-L SEET13T3AGSR-L SEET13T3AGSR-G SEMT13T3AGSR-L SEMT13T3AGSR-G SEMT13T3AGSR-H SEMT13T3AGSR-FG XEEW13T3AGER-AWR
Light Cutting (For Non-Ferrous Metals)
— 1 — 1
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
● Light Cutting ● General-purpose
.079" / 2.0 1
.156
.528
wpr
Fig 3
Light Cutting
— 1
.079" / 2.0 1
General-purpose Heavy Cutting Low-burr design
— 1
.071" / 1.8 2 .284" / 7.2 3
Wiper Insert
.156
.701
●
●
● Wiper Insert
The ACP100 and ACK200 may vary in color, but these variations do not affect the performance. Refer to page 3 (Precautions when Using Wiper Inserts With Holes) (Mounting Preautions)
Shim Seat Screw
Shim
Insert
Identification Code WGX M 4 2000 R
Insert Seat Screw
Cutter Series Fine Pitch Insert Series
Cutter Dia. 2.000"
Feed Direction
Parts
Shim Anti- seize Cream WGCS13R BW0507F BFTX03512IP N m 3.0 TRDR15IP LH035 SUMI-P N m Recommended Tightening Torque (N·m) Shim Screw Insert Screw Wrench Wrench (For Shims)
Coolant Through Bolts
See Page 6 for Cutting Condition Recommendations The cutting conditions are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors. Note
Catalog Number
Cutter Diameter Applicable Pilot Dia.
BFXH3/8 X 1
1.5", 2.00" 2.50", 3.00"
0.75" 1.00" 1.25" 1.50" 1.50"
BFXH1/2 X 1 1/4 BFXH5/8 X 1 1/4
4.00" 4.00" 5.00"
BFXH3/4 X 2
BFXH3/4 X 1 1/2
8
WGX S ERIES - ¢ WGXF Shellmill - Inch - Extra Fine Pitch
High Rake, General Purpose Face Milling Cutter
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metal
Aluminum Alloy
Exotic Alloy
.236”
Radial –20° to –24° Axial 20° to 22°
Rake Angle
Fig 1
Fig 2
Fig 3
Fig 4
Fig 5
Fig 6
DCSFMS
DCSFMS
ø66.7
KWW DCB ø101.6
KWW DCB DCSFMS
KWW DCB DCSFMS
KWW DCB
KWW DCB DCSFMS
DCSFMS KWW DCB
4-ø14
4-ø18
D1 DC DCX
D1 DC DCX
D1 DC DCX
D2 D1 DC DCX
D1 DC DCX
ø17 D2 D1 DC DCX
Shellmill Body (Extra Fine Pitch)
Dimensions (inch)
Number of Teeth
Weight (lbs)
Dia. DC
Max. Dia. DCX
Boss DCSFMS
Height LF
Bore Dia. DCB
Keyway Width KWW
Keyway Depth KDP
Mounting Depth CBDP
Bolt D1
Bolt D2
Fig
Cat. No.
WGXF42000R WGXF42500R WGXF43000R WGXF44000R WGXF45000R WGXF46000R WGXF48000R
● 2.000 2.461 1.500 1.750 ● 2.500 3.008 1.750 1.750 ● 3.000 3.504 2.250 1.750 ● 4.000 4.500 2.870 2.000 ● 5.000 5.496 3.750 2.500 ● 6.000 6.496 4.380 2.500 ● 8.000 8.496 5.906 2.500
0.750 1.000 1.000 1.250 1.500 1.500 1.500 2.500
.312 .375 .375 .500 .625 .625 .625
.190 .220 .220 .280 .380 .380 .380 .560
.750 .609 .406 .750 .797 .531 .750 .787 .531
5 6 8
0.9 1 1.5 1 3.1 1 4.7 2 6.5 2 8.2 1
.750 1.000 1.000 10 1.000 2.000 1.181 10 1.000 2.000 0.781 12
WGXF44000R-1.50 ● 4.000 4.500 3.750 2.500
1.060 2.000 — 16 10.5 4 1.594 5.118 — 20 15.2 6
1.000
Inserts are sold separately. Check the pilot diameter (DCB) when selecting the cutter. * Sizes ø6.000" and above do not have coolant holes.
● USA stocked item
Insert
Dimensions (inch "/ mm )
Grade
Coated Carbide
Carbide DLC Cermet
Fig 1
High-speed / Light General-purpose
P
K K
N N
wpr
Process
P
Roughing
K
Wiper Facet Length wpr
.156
.528
Cat. No.
Applications
Fig
Fig 2
wpr
● ●
SEET13T3AGFR-L SEET13T3AGSR-L SEET13T3AGSR-G SEMT13T3AGSR-L SEMT13T3AGSR-G SEMT13T3AGSR-H SEMT13T3AGSR-FG XEEW13T3AGER-AWR
Light Cutting (For Non-Ferrous Metals)
— 1 — 1
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
● Light Cutting ● General-purpose
.079" / 2.0 1
.156
.528
wpr
Fig 3
Light Cutting
— 1
.079" / 2.0 1
General-purpose Heavy Cutting Low-burr design
— 1
.071" / 1.8 2 .284" / 7.2 3
Wiper Insert
.156
.701
●
●
● Wiper Insert
The ACP100 and ACK200 may vary in color, but these variations do not affect the performance. Refer to page 3 (Precautions when Using Wiper Inserts With Holes) (Mounting Preautions)
Shim Seat Screw
Shim
Identification Code - Inch WGX F 4 2000 R
Insert
Cutter Dia. 2.000"
Cutter Series
Extra Fine Pitch
Insert Series
Feed Direction
Insert Seat Screw
Parts
Anti- seize Cream
Shim Screw
Wrench (For Shims)
Shim
Insert Screw
Wrench
See Page 6 for Cutting Condition Recommendations The cutting conditions are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors. Note
WGCS13R BW0507F BFTX03512IP
TRDR15IP LH035 SUMI-P
N m 3.0
N m Recommended Tightening Torque (N·m)
9
WGX S ERIES -
High Rake, General Purpose Face Milling Cutter
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metal
Aluminum Alloy
Exotic Alloy
.236”
Radial –20° to –24° Axial 20° to 22°
¢ WGX Endmill - Inch
Rake Angle
Fig 1
LS
LH
LF
Body (Shank Type)
Dimensions (inch)
Dia. DC
Max. Dia. DCX
Shank DMM 1.250 1.250
Head LH 1.591 1.591
Shank LS 2.379 2.379
Overall Length LF
Number of Teeth
Cat. No.
Stock
Fig
● ●
2.000 2.500
2.461 3.008
3.970 3.970
4 5
1 1
WGX42000EW WGX42500EW
Inserts are sold separately. ø32 mm size does not have seats.
● USA stocked item
Insert
Dimensions (inch "/ mm )
Grade
Coated Carbide
Carbide DLC Cermet
Fig 1
High-speed / Light General-purpose
P
K K
N N
wpr
Process
P
Roughing
K
Wiper Facet Length wpr
.156
.528
Cat. No.
Applications
Fig
Fig 2
wpr
● ●
SEET13T3AGFR-L SEET13T3AGSR-L SEET13T3AGSR-G SEMT13T3AGSR-L SEMT13T3AGSR-G SEMT13T3AGSR-H SEMT13T3AGSR-FG XEEW13T3AGER-AWR
Light Cutting (For Non-Ferrous Metals)
— 1 — 1
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
● Light Cutting ● General-purpose
.079" / 2.0 1
.156
.528
wpr
Fig 3
Light Cutting
— 1
.079" / 2.0 1
General-purpose Heavy Cutting Low-burr design
— 1
.071" / 1.8 2 .284" / 7.2 3
Wiper Insert
.156
.701
●
●
● Wiper Insert
The ACP100 and ACK200 may vary in color, but these variations do not affect the performance. Refer to page 3 (Precautions when Using Wiper Inserts With Holes) (Mounting Preautions)
Shim Seat Screw
Shim
Insert
Identification Code - Inch WGX 4 2000 EW
Insert Seat Screw
Cutter Series Insert Series
Cutter Dia.
Endmill Type
Parts
Wrench (For Shims)
Shim Screw
Anti-seize Cream
Applicable Cutter
Shim
Insert Screw Wrench
Other than those below WGX13000EW
WGCS13R BW0507F BFTX03512IP N m 3.0 TRDR15IP LH035 SUMI-P
-
WGX13032EW — — BFTX03512IP N m 3.0
TRDR15IP
SUMI-P
N m Recommended Tightening Torque (N·m)
See Page 6 for Cutting Condition Recommendations The cutting conditions are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors. Note
10
WGX S ERIES -
High Rake, General Purpose Face Milling Cutter
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metal
Aluminum Alloy
Exotic Alloy
¢ WGX Shellmill - Metric - Standard
.236”
Radial –20° to –24° Axial 20° to 22°
Rake Angle
Fig 6
Fig 4
Fig 5
Fig 1
Fig 2
Fig 3
DCSFMS
DCSFMS
ø66.7
KWW DCB ø101.6
KWW DCB DCSFMS
KWW DCB DCSFMS
KWW DCB
KWW DCB DCSFMS
DCSFMS KWW DCB
4-ø14
4-ø18
D1 DC DCX
D1 DC DCX
D1 DC DCX
D2 D1 DC DCX
D1 DC DCX
ø17 D2 D1 DC DCX
Body (Standard Type)
Dimensions ( mm )
Weight (kg)
Dia. DC
Max. Dia. DCX
Boss DCSFMS
Height LF
Bore Dia. DCB
Keyway Width KWW
Keyway Depth KDP
Mounting Depth CBDP
Bolt D1
Bolt D2
Number of Teeth
Fig
Cat. No.
WGX13040RS WGX13050RS WGX13063RS WGX13080RS WGX13100RS WGX13125RS WGX13160RS WGX13200RS WGX13250RS WGX13080R WGX13100R WGX13125R WGX13160R WGX13200R WGX13250R
16 22 22 27 32 40 40 60 60
40 50 63
52 62 76 93
32 40 50 55 70 80
40 40 40 50 50 63 63 63 63 50 63 63 63 63 63
8.4
5.6 6.3 6.3
18 20 20 25 32 29 29 35 35 25
14 18 18
9
3 3 4 4 5 6 7 8
0.3 0.4 0.6 1.2 1.6 2.8 4.5
1 1 1 1 3 1 5 6 6 1 2 1 4 6
10.4 10.4 12.4 14.4 16.4 16.4 25.7 25.7
11 11
*80
7
20 13.5
— 29 — — — 13 28 30 — — —
100 113 125 138
8.5 9.5 9.5
46 52 88
160 173 130 200 213 150 250 263 190
14 14
130 160
7.1
10
11.2 1.2 2.3 2.9 4.5
25.4
*80
93
60 70 80
9.5
6 8
20 46 55 72
4 5 6 7 8
31.75
*100 113 125 138
12.7 15.9 19.1 25.4
32.5 35.5
38.1 50.8
10 11 14 14
160 173 100 200 213 150 250 263 190
38 35 35
47.625 47.625
130 150
7.1
6 Inserts are sold separately. Check the pilot diameter (DCB) when selecting the cutter. * Sizes ø160 mm and above do not have coolant holes. For securing the ø80mm and ø100mm cutters to the arbors marked with *, use a JIS B1176 hexagonal socket bolt (ø80: M12 x 30 to 35mm, ø100: M16 x 40 to 45mm). 25.4 10 11.2
Insert
Dimensions (inch "/ mm )
Grade
Coated Carbide
Carbide DLC Cermet
Fig 1
High-speed / Light General-purpose
P
K K
N N
wpr
Process
P
Roughing
K
Wiper Facet Length wpr
.156
.528
Cat. No.
Applications
Fig
Fig 2
wpr
● ●
SEET13T3AGFR-L SEET13T3AGSR-L SEET13T3AGSR-G SEMT13T3AGSR-L SEMT13T3AGSR-G SEMT13T3AGSR-H SEMT13T3AGSR-FG XEEW13T3AGER-AWR
Light Cutting (For Non-Ferrous Metals)
— 1 — 1
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
● Light Cutting ● General-purpose
.079" / 2.0 1
.156
.528
wpr
Fig 3
Light Cutting
— 1
.079" / 2.0 1
General-purpose Heavy Cutting Low-burr design
— 1
.071" / 1.8 2 .284" / 7.2 3
Wiper Insert
.156
.701
●
●
● Wiper Insert
The ACP100 and ACK200 may vary in color, but these variations do not affect the performance. Refer to page 3 (Precautions when Using Wiper Inserts With Holes) (Mounting Preautions)
Identification Code WGX 13 040 R S
Shim Seat Screw
Shim
Insert
Cutter Series Insert Size
Cutter Dia.
Feed Direction
Metric Bore
Insert Seat Screw
See Page 6 for Cutting Condition Recommendations The cutting conditions are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors. Note
Parts
Anti- seize Cream
Shim Screw
Insert Screw
Wrench (For Shims)
Shim
Wrench
WGCS13R BW0507F BFTX03512IP
N m 3.0 TRDR15IP LH035 SUMI-P
● : USA Stocked Item : Worldwide Warehouse Item Blank: Made-to-order item
N m Recommended Tightening Torque (N·m)
11
WGX S ERIES -
High Rake, General Purpose Face Milling Cutter
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metal
Aluminum Alloy
Exotic Alloy
¢ WGXM Shellmill - Metric - Fine Pitch
.236”
Radial –20° to –24° Axial 20° to 22°
Rake Angle
Fig 1
Fig 2
Fig 3
Fig 4
Fig 5
Fig 6
DCSFMS
DCSFMS
ø66.7
KWW DCB ø101.6
KWW DCB DCSFMS
KWW DCB DCSFMS
KWW DCB
KWW DCB DCSFMS
DCSFMS KWW DCB
4-ø14
4-ø18
D1 DC DCX
D1 DC DCX
D1 DC DCX
D2 D1 DC DCX
D1 DC DCX
ø17 D2 D1 DC DCX
Body (Fine Pitch)
Dimensions ( mm )
Number of Teeth
Weight (kg)
Dia. DC
Max. Dia. DCX
Boss DCSFMS
Height LF
Bore Dia. DCB
Keyway Width KWW
Keyway Depth KDP
Mounting Depth CBDP
Bolt D1
Bolt D2
Fig
Cat. No.
WGXM13050RS WGXM13063RS WGXM13080RS WGXM13100RS WGXM13125RS WGXM13160RS WGXM13200RS WGXM13250RS WGXM13080R WGXM13100R WGXM13125R WGXM13160R WGXM13200R WGXM13250R
22 22 27 32 40 40 60 60
50 63
62 77 94
40 50 55 70 80
40 40 50 50 63 63 63 63 50 63 63 63 63 63
10.4 10.4 12.4 14.4 16.4 16.4 25.7 25.7
6.3 6.3
20 20 25 32 29 29 35 35 25
18 18
11 11
4 5 6 7 8
0.4 0.6 1.1 1.6 2.8 4.5
1 1 1 3 1 5 6 6 1 2 1 4 6
*80
7
20 13.5
— 29 — — — 13 28 30 — — —
100 114 125 139
8.5 9.5 9.5
46 52 88
160 174 130 200 214 150 250 264 190
10 12 14
14 14
130 160
7.0
11.1 1.1 2.2 2.9 4.5
25.4
*80
94
60 70 80
9.5
6 8
20 46 55 72
6 7 8
31.75
*100 114 125 139
12.7 15.9 19.1 25.4
32.5 35.5
38.1 50.8
10 11 14 14
160 174 100 200 214 150
38 35 35
10 12 14
47.625 47.625
130 150
7.0
250 264 190 6 Inserts are sold separately. Check the pilot diameter (DCB) when selecting the cutter. * Sizes ø 160 mm and above do not have coolant holes. For securing the ø80mm and ø100mm cutters to the arbors marked with *, use a JIS B1176 hexagonal socket bolt (ø 80: M12 x 30 to 35mm, ø100: M16 x 40 to 45mm ). 25.4 11.1
Insert
Dimensions (inch "/ mm )
Grade
Coated Carbide
Carbide DLC Cermet
Fig 1
High-speed / Light General-purpose
P
K K
N N
wpr
Process
P
Roughing
K
Wiper Facet Length wpr
.156
.528
Cat. No.
Applications
Fig
Fig 2
wpr
● ●
SEET13T3AGFR-L SEET13T3AGSR-L SEET13T3AGSR-G SEMT13T3AGSR-L SEMT13T3AGSR-G SEMT13T3AGSR-H SEMT13T3AGSR-FG XEEW13T3AGER-AWR
Light Cutting (For Non-Ferrous Metals)
— 1 — 1
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
● Light Cutting ● General-purpose
.079" / 2.0 1
.156
.528
wpr
Fig 3
Light Cutting
— 1
.079" / 2.0 1
General-purpose Heavy Cutting Low-burr design
— 1
.071" / 1.8 2 .284" / 7.2 3
Wiper Insert
.156
.701
●
●
● Wiper Insert
The ACP100 and ACK200 may vary in color, but these variations do not affect the performance. Refer to page 3 (Precautions when Using Wiper Inserts With Holes) (Mounting Preautions)
Identification Code WGX M 13 050 R S
Shim Seat Screw
Shim
Insert
Cutter Series Fine Pitch Insert Size
Cutter Dia.
Feed Direction
Metric Bore
See Page 6 for Cutting Condition Recommendations The cutting conditions are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors. Note
Insert Seat Screw
Parts
Shim Anti- seize Cream WGCS13R BW0507F BFTX03512IP N m 3.0 TRDR15IP LH035 SUMI-P Shim Screw Insert Screw Wrench Wrench (For Shims)
● : USA Stocked Item : Worldwide Warehouse Item Blank: Made-to-order item
N m Recommended Tightening Torque (N·m)
12
WGX S ERIES -
High Rake, General Purpose Face Milling Cutter
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metal
Aluminum Alloy
Exotic Alloy
¢ WGXF - Shellmill Metric - Extra Fine Pitch
.236”
Radial –20° to –24° Axial 20° to 22°
Rake Angle
Fig 1
Fig 2
Fig 3
Fig 4
Fig 5
Fig 6
DCSFMS
DCSFMS
ø66.7
KWW DCB ø101.6
KWW DCB DCSFMS
KWW DCB DCSFMS
KWW DCB
KWW DCB DCSFMS
DCSFMS KWW DCB
4-ø14
4-ø18
D1 DC DCX
D1 DC DCX
D1 DC DCX
D2 D1 DC DCX
D1 DC DCX
ø17 D2 D1 DC DCX
Body (Extra Fine Pitch)
Dimensions ( mm)
Number of Teeth
Weight (kg)
Dia. DC
Max. Dia. DCX
Boss DCSFMS
Height LF
Bore Dia. DCB
Keyway Width KWW
Keyway Depth KDP
Mounting Depth CBDP
Bolt D1
Bolt D2
Fig
Cat. No.
WGXF13050RS WGXF13063RS WGXF13080RS WGXF13100RS WGXF13125RS WGXF13160RS WGXF13200RS WGXF13250RS WGXF13080R WGXF13100R WGXF13125R WGXF13160R WGXF13200R WGXF13250R
22 22 27 32 40 40 60 60
50 63
62 77 94
40 50 55 70 80
40 40 50 50 63 63 63 63 50 63 63 63 63 63
10.4 10.4 12.4 14.4 16.4 16.4 25.7 25.7
6.3 6.3
20 20 25 32 29 29 35 35 25
18 18
11 11
5 6 8
0.4 0.6 1.1 1.5 2.7 4.5 6.9 11.0 1.1 2.1 2.8 4.5 6.9 11.0
1 1 1 3 1 5 6 6 1 2 1 4 6
*80
7
20 13.5
— 29 — — — 13 28 30 — — —
100 114 125 139
8.5 9.5 9.5
46 52 88
10 12 16 20 24
160 174 130 200 214 150 250 264 190
14 14
130 160
25.4
*80
94
60 70 80
9.5
6 8
20 46 55 72
8
31.75
*100 114 125 139
12.7 15.9 19.1 25.4
32.5 35.5
10 12 16 20
38.1 50.8
10 11 14 14
160 174 100 200 214 150
38 35 35
47.625 47.625
130 150
250 264 190 6 Inserts are sold separately. Check the pilot diameter (DCB) when selecting the cutter. * Sizes ø160 mm and above do not have coolant holes. For securing the ø80mm and ø100mm cutters to the arbors marked with *, use a JIS B1176 hexagonal socket bolt ( ø80: M12 x 30 to 35mm, ø100: M16 x 40 to 45mm ). 25.4 24
Insert
Dimensions (inch "/ mm )
Grade
Coated Carbide
Carbide DLC Cermet
Fig 1
High-speed / Light General-purpose
P
K K
N N
wpr
Process
P
Roughing
K
Wiper Facet Length wpr
.156
.528
Cat. No.
Applications
Fig
Fig 2
wpr
● ●
SEET13T3AGFR-L SEET13T3AGSR-L SEET13T3AGSR-G SEMT13T3AGSR-L SEMT13T3AGSR-G SEMT13T3AGSR-H SEMT13T3AGSR-FG XEEW13T3AGER-AWR
Light Cutting (For Non-Ferrous Metals)
— 1 — 1
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
● Light Cutting ● General-purpose
.079" / 2.0 1
.156
.528
wpr
Fig 3
Light Cutting
— 1
.079" / 2.0 1
General-purpose Heavy Cutting Low-burr design
— 1
.071" / 1.8 2 .284" / 7.2 3
Wiper Insert
.156
.701
●
●
● Wiper Insert
The ACP100 and ACK200 may vary in color, but these variations do not affect the performance. Refer to page 3 (Precautions when Using Wiper Inserts With Holes) (Mounting Preautions)
Identification Code WGX F 13 050 R S
Shim Seat Screw
Shim
Insert
Cutter Series
Extra Fine Pitch
Insert Size
Cutter Dia.
Feed Direction
Metric Bore
Insert Seat Screw
See Page 6 for Cutting Condition Recommendations The cutting conditions are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors. Note
Parts
Anti- seize Cream
Shim Screw
Wrench (For Shims)
Shim
Insert Screw Wrench
● : USA Stocked Item : Worldwide Warehouse Item Blank: Made-to-order item
WGCS13R BW0507F BFTX03512IP
N m 3.0 TRDR15IP LH035 SUMI-P
N m Recommended Tightening Torque (N·m)
13
WGX S ERIES -
High Rake, General Purpose Face Milling Cutter
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metal
Aluminum Alloy
Exotic Alloy
¢ WGX Endmill - Metric
.236”
Radial –20° to –24° Axial 20° to 22°
Rake Angle
Fig 1
LS
LH
LF
Body (Shank Type)
Dimensions ( mm )
Diameter DC
Max. Diameter DCX
Shank DMM
Head LH
Shank LS
Overall Length LF
Number of Teeth
Cat. No.
Stock
Fig
WGX13032EW WGX13040EW WGX13050EW WGX13063EW
32 40 50 63
44 52 62 76
32 32 32 32
40 40 40 40
85 85 85 85
125 125 125 125
3 3 4 5
1 1 1 1
Inserts are sold separately. ø32 mm size does not have seats.
Insert
Dimensions (inch "/ mm )
Grade
Coated Carbide
Carbide DLC Cermet
Fig 1
High-speed / Light General-purpose
P
K K
N N
wpr
Process
P
Roughing
K
Wiper Facet Length wpr
.156
.528
Cat. No.
Applications
Fig
Fig 2
wpr
● ●
SEET13T3AGFR-L SEET13T3AGSR-L SEET13T3AGSR-G SEMT13T3AGSR-L SEMT13T3AGSR-G SEMT13T3AGSR-H SEMT13T3AGSR-FG XEEW13T3AGER-AWR
Light Cutting (For Non-Ferrous Metals)
— 1 — 1
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
● Light Cutting ● General-purpose
.079" / 2.0 1
.156
.528
wpr
Fig 3
Light Cutting
— 1
.079" / 2.0 1
General-purpose Heavy Cutting Low-burr design
— 1
.071" / 1.8 2 .284" / 7.2 3
Wiper Insert
.156
.701
●
●
● Wiper Insert
The ACP100 and ACK200 may vary in color, but these variations do not affect the performance. Refer to page 3 (Precautions when Using Wiper Inserts With Holes) (Mounting Preautions)
Identification Code WGX 13 032 EW
Shim Seat Screw
Shim
Cutter Series Insert Size
Cutter Dia.
Endmill Type
Insert
See Page 6 for Cutting Condition Recommendations The cutting conditions are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors. Note
Insert Seat Screw
Parts
Wrench (For Shims)
Anti- seize Cream
Applicable Cutter
Shim Shim Screw Insert Screw Wrench
Other than those below WGX13000EW
WGCS13R BW0507F BFTX03512IP N m 3.0 TRDR15IP LH035 SUMI-P
WGX13032EW –
–
BFTX03512IP N m 3.0 TRDR15IP –
SUMI-P
● : USA Stocked Item : Worldwide Warehouse Item Blank: Made-to-order item
N m Recommended Tightening Torque (N·m)
14
WGX S ERIES -
High Rake, General Purpose Face Milling Cutter
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metal
Aluminum Alloy
Exotic Alloy
Cr-Mo Steel SAE4130 Block Material ¢ Application Examples
Sumitomo Competitor's Product
Carbon Steel 1050 Machine Component Sumitomo Competitor's Product M/C BT30 Tool WGX13063RS —
Tool
WGX13125R
— — —
Grade
ACP200
Grade
ACP200
— —
Chipbreaker
G
Chipbreaker
L
Cutter Dia. (Inch) Number of Teeth
5.000
5.000
Cutter Dia. (Inch) Number of Teeth
2.500
2.500
6
6
4
4
v c (SFM)
v c (SFM)
720
720
990
990
v f (Inch/min)
v f (Inch/min)
33
33
24
24
f z (IPT) a p (Inch) a e (Inch) Coolant
f z (IPT) a p (Inch) a e (Inch) Coolant
.0098
.0098 .0098
.0039 .1575
.0039 .1575
.079 5.00
5.00
.394 to 1.575 .394 to .787
Dry
Dry
Dry
Dry
Surface roughness was significantly improved. Cutting force was reduced. Stable cutting can be performed with a low cutting load.
Stable cutting was achieved even with low-rigidity machines. Machining was also possible with lateral depth of cut 1.18” to 1.57”.
Low-rigidity Machine
Results
Results
General Structural Steel A283D A529 Gr.D Machine Component Sumitomo
Cr-Mo 4140 Steel Machine Component Sumitomo Competitor's Product Tool WGX13080R — Grade ACP200 — Chipbreaker H — Cutter Dia. (Inch) 3.000 3.000 Number of Teeth 4 4 v c (SFM) 660 660 v f (Inch/min) 19 19 f z (IPT) .0059 .0059 a p (Inch) .1181 .1181 a e (Inch) — — Coolant Dry Dry
Conventional Tool
Tool
WGX13125R
— — —
Grade
ACP200
Chipbreaker
FG
Cutter Dia. (Inch) Number of Teeth
5.000
5.000
6
6
v c (SFM)
660
660
v f (Inch/min)
24
24
f z (IPT) a p (Inch) a e (Inch) Coolant
.0079 .0394 4.000
.0079 .0394 4.000
Wet
Wet
In heavy interrupted cutting, this tool achieved a longer tool life with good surface roughness.
Suppresses chatter. Reduces exit burrs.
Results
Results
Sumitomo
Sumitomo
Pipe Steel Gr.65 Pipe
Conventional Tool
309S Liquid Level Gauge Component
Conventional Tool
Tool
WGXM13125R
— — —
Tool
WGX13160R Single-Sided, 4 Corners
Grade
ACP200
Grade
ACU2500
— —
Chipbreaker
G
Chipbreaker
G
Cutter Dia. (Inch) Number of Teeth
5.000
5.000
Cutter Dia. (Inch) Number of Teeth
6.000
6.000
8
8
7
7
v c (SFM)
v c (SFM)
990
990
660
660
v f (Inch/min)
v f (Inch/min)
29
29
13
13
f z (IPT) a p (Inch) a e (Inch) Coolant
f z (IPT) a p (Inch) a e (Inch) Coolant
.0047 .1575 4.000
.0047 .1575 4.000
.0051 .0591
.0051 .0591
—
—
Wet
Wet
Dry
Dry
Tool life extension of 300% achieved.
Tool life improved by more than 1.4 times per corner.
Results
Results
304 Stainless Steel Machine Component Sumitomo Competitor's Product Tool WGX13100RS — Grade ACM300 — Chipbreaker G — Cutter Dia. (Inch) 4.000 4.000 Number of Teeth 5 5 v c (SFM) 500 500 v f (Inch/min) 14 14 f z (IPT) .0059 .0059 a p (Inch) .0787 .0787 a e (Inch) .7874 .7874 Coolant Dry Dry Cutting Distance: 3.75m WGX Series
17-4ph Stainless Steel Machine Component Sumitomo Competitor's Product Tool WGX13100RS — Grade ACM200 — Chipbreaker G — Cutter Dia. (Inch) 4.000 4.000 Number of Teeth 5 5 v c (SFM) 500 500 v f (Inch/min) 9.5 9.5 f z (IPT) .0039 .0039 a p (Inch) .0394 .0394 a e (Inch) 2.953 2.953 Coolant Dry Dry Cutting Distance: 7.5m WGX Series
High hardness and the superior oxidation resistance of PVD coating provides at least double the tool life.
The high wear resistance of CVD coating provides at least double the tool life.
Results
Results
Competitor's Product
Competitor's Product
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