WGX S ERIES -
High Rake, General Purpose Face Milling Cutter
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metal
Aluminum Alloy
Exotic Alloy
Cr-Mo Steel SAE4130 Block Material ¢ Application Examples
Sumitomo Competitor's Product
Carbon Steel 1050 Machine Component Sumitomo Competitor's Product M/C BT30 Tool WGX13063RS —
Tool
WGX13125R
— — —
Grade
ACP200
Grade
ACP200
— —
Chipbreaker
G
Chipbreaker
L
Cutter Dia. (Inch) Number of Teeth
5.000
5.000
Cutter Dia. (Inch) Number of Teeth
2.500
2.500
6
6
4
4
v c (SFM)
v c (SFM)
720
720
990
990
v f (Inch/min)
v f (Inch/min)
33
33
24
24
f z (IPT) a p (Inch) a e (Inch) Coolant
f z (IPT) a p (Inch) a e (Inch) Coolant
.0098
.0098 .0098
.0039 .1575
.0039 .1575
.079 5.00
5.00
.394 to 1.575 .394 to .787
Dry
Dry
Dry
Dry
Surface roughness was significantly improved. Cutting force was reduced. Stable cutting can be performed with a low cutting load.
Stable cutting was achieved even with low-rigidity machines. Machining was also possible with lateral depth of cut 1.18” to 1.57”.
Low-rigidity Machine
Results
Results
General Structural Steel A283D A529 Gr.D Machine Component Sumitomo
Cr-Mo 4140 Steel Machine Component Sumitomo Competitor's Product Tool WGX13080R — Grade ACP200 — Chipbreaker H — Cutter Dia. (Inch) 3.000 3.000 Number of Teeth 4 4 v c (SFM) 660 660 v f (Inch/min) 19 19 f z (IPT) .0059 .0059 a p (Inch) .1181 .1181 a e (Inch) — — Coolant Dry Dry
Conventional Tool
Tool
WGX13125R
— — —
Grade
ACP200
Chipbreaker
FG
Cutter Dia. (Inch) Number of Teeth
5.000
5.000
6
6
v c (SFM)
660
660
v f (Inch/min)
24
24
f z (IPT) a p (Inch) a e (Inch) Coolant
.0079 .0394 4.000
.0079 .0394 4.000
Wet
Wet
In heavy interrupted cutting, this tool achieved a longer tool life with good surface roughness.
Suppresses chatter. Reduces exit burrs.
Results
Results
Sumitomo
Sumitomo
Pipe Steel Gr.65 Pipe
Conventional Tool
309S Liquid Level Gauge Component
Conventional Tool
Tool
WGXM13125R
— — —
Tool
WGX13160R Single-Sided, 4 Corners
Grade
ACP200
Grade
ACU2500
— —
Chipbreaker
G
Chipbreaker
G
Cutter Dia. (Inch) Number of Teeth
5.000
5.000
Cutter Dia. (Inch) Number of Teeth
6.000
6.000
8
8
7
7
v c (SFM)
v c (SFM)
990
990
660
660
v f (Inch/min)
v f (Inch/min)
29
29
13
13
f z (IPT) a p (Inch) a e (Inch) Coolant
f z (IPT) a p (Inch) a e (Inch) Coolant
.0047 .1575 4.000
.0047 .1575 4.000
.0051 .0591
.0051 .0591
—
—
Wet
Wet
Dry
Dry
Tool life extension of 300% achieved.
Tool life improved by more than 1.4 times per corner.
Results
Results
304 Stainless Steel Machine Component Sumitomo Competitor's Product Tool WGX13100RS — Grade ACM300 — Chipbreaker G — Cutter Dia. (Inch) 4.000 4.000 Number of Teeth 5 5 v c (SFM) 500 500 v f (Inch/min) 14 14 f z (IPT) .0059 .0059 a p (Inch) .0787 .0787 a e (Inch) .7874 .7874 Coolant Dry Dry Cutting Distance: 3.75m WGX Series
17-4ph Stainless Steel Machine Component Sumitomo Competitor's Product Tool WGX13100RS — Grade ACM200 — Chipbreaker G — Cutter Dia. (Inch) 4.000 4.000 Number of Teeth 5 5 v c (SFM) 500 500 v f (Inch/min) 9.5 9.5 f z (IPT) .0039 .0039 a p (Inch) .0394 .0394 a e (Inch) 2.953 2.953 Coolant Dry Dry Cutting Distance: 7.5m WGX Series
High hardness and the superior oxidation resistance of PVD coating provides at least double the tool life.
The high wear resistance of CVD coating provides at least double the tool life.
Results
Results
Competitor's Product
Competitor's Product
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