WaveMill WFX Series
■ General Features WaveMill WFX for shoulder milling is a screw-locking type cutter capable of using four corners. Ideal cut edge design delivers good squareness.
Now with high-efficiency, multi-functional WFXH and chamfering WFXC. Our wide range covers a wide variety of applications. Now available in ACU2500.
H
WFXH WFXC
● Optimized Edge Shape (For Shoulder Milling) (3) (2) (1)
■ Features The insert shape optimized for shoulder milling and the high- precision body leave a superior machined surface finish.
Effects of Allocation of Cutting Edge Functions
Employs a Highly Durable Body
(1): The convex shape ensures cutting edge strength (2): The flat shape reduces step differences in shoulder milling
WFX Type
Conventional Tool
Large step difference and rough surface
Small step difference and smooth surface
Products with diameter of ø5.0in or less have coolant holes
The WFX12000 type has body protection shims
(3): The wiper edge function improves the surface roughness
■ Product Range
Blade Diameters in Stock (inch)
Applications Type
Cat. No.
Description
Shape
ø2.000
ø2.500
ø3.000
ø4.000
ø5.000
6.000
ø8.000
WFX40000R WFXF40000R WFXX40000R
Standard Fine Pitch
2.000
8.00
2.000
8.00
Extra Fine Pitch
2.000
5.00
Blade Diameters in Stock (mm)
Applications Type
Cat. No.
Description
Shape
ø10
ø25
ø40
ø60
ø63
ø80
ø100
1254.92
ø250
WFX08000RS WFXM08000RS WFXF08000RS WFX08000R WFXM08000R WFXF08000R WFX12000RS WFXF12000RS WFX12000R WFXF12000R WFX08000E WFXM08000E WFX12000E WFXF12000E
Standard Fine Pitch
40
100
40
100
Extra Fine Pitch
40
100
Standard Fine Pitch
80
100
80
100
Extra Fine Pitch
80
100
Standard
50
100
Extra Fine Pitch
50
100
Standard
80
9.84
Extra Fine Pitch
80
9.84
Standard Fine Pitch Standard
20
63
25
63
40
80
Extra Fine Pitch
50
80
Modular WFX08000M
Modular Standard Standard Modular Modular Standard Standard Modular Modular
20
40
WFXH08000RS WFXH12000RS WFXH08000M WFXH12000M WFXC08000E WFXC12000E WFXC08000M WFXC12000M
40
63
60
63
25 32
40
8
16
25 30
16
25 32
H101
WaveMill WFX Series
■ Cutting Performance
(1) Shoulder Milling Precision
FMX4100R
1.00
1.00in
WFX Type
1st Step Depth of Cut (0.315in)
Competitor's Product A
Competitor's Product B
0.65
0.65in
H
2nd Step Depth of Cut
(0.315in)
0.30in
0.30
a e
a p
3rd Step Depth of Cut
(0.315in)
Part Material: 1050 Steel Tool: WFX12100R ( ø100 x 5 flutes) Cutting Conditions : v c = 656 SFM, f z = 0.006 IPT , a p = 0.315" x 3 times , a e = 0.8"
0
0in
-80
-30
0
20
Cutting Width 0.787in
Deviation (μm)
(2) Comparison of Surface Roughness
(3) Comparison of Surface Properties
1.5
Part Material: 1050 Steel Cutting Conditions : a p = 0.02"
1.0
0.5
Glossy without Clouding
Clouded without Gloss
0
WFX Type
Competitor's Product Conventional Tool
Part material: 304 Stainless Cutting Conditions : a p = 0.02"
Part Material: 4140 Steel Tool: WFX12100R ( ø100 x 5 flutes) Cutting Conditions : v c = 656 SFM , f z = 0.004 IPT , a p = 0.12in , a e = 3.54in
WFX
Competitor's Product
(5) Comparison of Wear Resistance
(4) Comparison of Cutting Force
0.016
4,000
Feed Force Principal Force Back Force
Breakage
Breakage
20% Less
0.012
3,000
Competitor's Product A
Competitor's Product B
WFX Type
0.008
2,000
0.004
1,000
0
0
3
9
16 25 31 38 47 53 60 66 Cutting Time (min)
WFX Type
Competitor's Product A Competitor's Product B
Part Material: 1050 Steel Tool: WFX12100R (ø100 x 5 flutes) Cutting Conditions: v c = 656 SFM f z = 0.006 IPT, a p = 0.4 in, a e = 0.8in
Part Material: 4140 Steel Tool: WFX12100R (ø100 x 1 flute evaluation) Cutting Conditions: v c = 656 SFM , f z = 0.006 IPT , a p = 0.2 in, a e = 1.18in
■ Application Examples Workpiece (1050 Steel)
Sumitomo Conventional Tool
Workpiece (Cast Iron - FCD450)
Sumitomo Conventional Tool
WFXF08063RS
WFXF12100R
Tool
Tool
ACP200
ACK300
Grade
Grade
Tool Dia. (mm) Number of Teeth
ø63
ø63
Tool Dia. (mm) Number of Teeth
ø100
ø100
8
5
7
6
v c (SFM) v f (IPT) f z (IPM)
v c (SFM) v f (IPM)
720
720
656 17.5
656 17.5
43
43
f z (IPT) a p (in) a e (in)
0.006
0.008
0.004 0.002
0.004 0.002
a p (in) a e (in)
0.12 1.97 Wet
0.16 1.97 Wet
-
-
Coolant
Coolant
Dry
Dry
· Good surface roughness Ra 0.98 → 0.38μm, Rz 7.63 → 3.34μm · Cutting time shortened Insert life is extended by approximately 20%
· Vibration reduced by approximately 30% · Good machined surface · Tool life doubled
Results
Results
H102
WaveMill WFX Series
■ Grade Application Range
Work Material Grade Finishing to Light Cutting Medium Cutting Rough to Heavy Cutting
Work Material
Finishing to Light Cutting Medium Cutting Rough to Heavy Cutting Grade
ACU2500
ACU2500
C
ACP100
C
ACK200
Cast Iron
ACP200
P
ACK300
Steel
P
ACP300
P
H
T4500A
DL1000
P
ACU2500
Non-Ferrous Metal
H1
C
ACM200
Stainless Steel
ACM300
P The letters "C" and "P" at the end of each grade indicate the coating type. C
P : CVD, : PVD, Blank: Uncoated
■ Chipbreaker Selection
P K Exotic Alloy M
N
Part Material
L Light Cutting
L Type
G Type
H Type
Wiper Insert
S Type
↑
General-purpose (Standard)
Chipbreaker
G
H Heavy Cutting
Features Low Cutting Force General-purpose Type High Strength Type
Wiper Edge
Sharp Edge
Cutting Edge Cross Section
10°
20 °
15°
25°
15°
Cutting Edge Strength → Large
Light Cutting, Low Rigidity Milling and Reduction of Burrs
Main Chipbreaker General Purpose to Interrupted Milling
Roughing, Heavy Interrupted Cutting and Hardened Steel Milling
Applications
For Non-Ferrous Metals High-precision Finish
Optimized wiper edge shape provides superior surface roughness. ■ Wiper Insert
Precautions when Using Wiper Inserts ● The wiper insert has a single corner specication. ● Place the wiper insert so that the chamfered corner is in location (1) shown in the gure. ● Use the corner with the ID mark. (2) (08-size inserts have no marks) ● Refer to page N55 for details about wiper inserts.
(1)
M Class Inserts
Wiper inserts are 0.006 in longer than M Class inserts
(2)
Wiper Edge
■ Cutting Conditions
Cutting Speed vc (SFM/m/min) Min. - Max
Feed Rate fz (IPT/mm/t) Min. - Max
D.O.C. (In/mm)
Part Material General Steel
ISO
Grades
492 - 820 150 - 250
0.004 - 0.008 < 0.394 0.10 - 0.20 < 10.0
ACU2500 ACP200 ACP300
591 - 1148 0.004 - 0.008 < 0.394 180 - 350 0.10 - 0.20 < 10.0
P
Soft Steel
328 - 656 100 - 200 175 - 675 55 - 300 525 - 820 160 - 250 525 - 820 160 - 250 328 - 820
0.004 - 0.008 < 0.236 0.10 - 0.20 < 6.0 0.004 - 0.008 < 0.394 0.10 - 0.20 < 10.0
Die Steel
ACM200
Stainless Steel
0.004 - 0.008 < 0.394 ACU2500 ACM300 0.10 - 0.20 < 10.0
M
0.004 - 0.008 < 0.394 0.10 - 0.20 < 10.0
ACP300
0.004 - 0.008 < 0.394 ACU2500 ACK200 ACK300 0.10 - 0.20 < 10.0
K Cast Iron
H103
100 - 250
WaveMill WFX Shellmill Metric - 8mm Inserts
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metal
Aluminum Alloy
Exotic Alloy
.236”
Radial
-6° 12°
Rake Angle
Axial
Fig 1
Fig 2
Fig 3
DCSFMS DCB KWW
DCSFMS DCB KWW
DCSFMS DCB KWW
DC D1
ø17
D1 D2
H
D2 D1
DC
DC
Body (Standard)
Dimensions ( mm )
Dia. DC
Boss DCSFMS
Height LF
Bore Dia. DCB
Keyway Width KWW
Keyway Depth KDP
Mounting Depth CBDP
Bolt D1
Bolt D2
Number of Teeth
Weight (kg)
Cat. No.
Fig
WFX08040RS WFX08050RS WFX08063RS WFX08080RS WFX08100RS WFX08080R WFX08100R
3 4 5 6 8 6 8
1 1 1 1 3 1 2
40 50 63
33 41 50 55 70 55 70
40 40 40 50 50 50 63
16 22 22 27 32
8.4
5.6 6.3 6.3
18 20 20 25 32 25 32
14 18 18 20 46 20 46
9
0.2 0.3 0.6 1.0 1.4 1.0 1.9
« « « « « « «
10.4 10.4 12.4 14.4
11 11 14
*80 100 *80
7 8 6 8
-
25.4
9.5
14 27
*100
31.75 12.7
Inserts are sold separately. Check the pilot diameter (DCB) when selecting the cutter. For securing the ø80mm and ø100mm cutters to the arbors marked with *, use a JIS B1176 hexagonal socket bolt (ø80: M12 x 30 to 35mm, ø100: M16 x 40 to 45mm).
Insert
Dimensions ( mm )
Grade
Coated Carbide
Carbide DLC Cermet
High-speed/Light General-purpose
K K
N
P
N P
Roughing
K
Fig 1
Wiper Facet Length wpr
Nose Radius RE
RE
wpr
Cat. No.
Fig
SOMT080304PZER-L « « « « « « « «
.016" / 0.4 .051" / 1.3 1 .032" / 0.8 .035" / 0.9 1 .016" / 0.4 .051" / 1.3 1 .032" / 0.8 .035" / 0.9 1 .047" / 1.2 .020" / 0.5 1 .032" / 0.8 .035" / 0.9 1 .047" / 1.2 .020" / 0.5 1
- -
- - - - - - - - - -
SOMT080308PZER-L
« « « « « « «
8.0
3.175
SOMT080304PZER-G «««««««««« - SOMT080308PZER-G «««««««««« - SOMT080312PZER-G « « « « « « « « « - SOMT080308PZER-H « « « « « « « « « -
Fig 2
Wiper Insert
8.0
SOMT080312PZER-H « « « « « « « « SOET080304PZER-G « « « « « « « « SOET080308PZER-G « « « « « « « « SOET080312PZER-G « « « « « « « «
- - - -
.016" / 0.4 .032" / 0.8 .047" / 1.2 .008" / 0.2 .016" / 0.4 .032" / 0.8
1 1 1 1 1 1
- - - - - -
« « «
wpr
R0.8
3.175
3.3
SOET080302PZFR-S - SOET080304PZFR-S - SOET080308PZFR-S - XOEW080308PZTR-W -
- - - -
- - - -
- - - -
- - -
- - -
- - -
- - -
- - -
« « « « « «
.130" / 3.3 2
-
-
-
«
«
Refer to H103 (Precautions when Using Wiper Inserts) (Mounting Precautions).
■ Cutting Conditions
Parts
Cutting Speed vc ((SFM / m/min) Min. - Max
Feed Rate fz (IPT/ mm/t) Min. - Max
D.O.C. (Inch / mm )
Part Material General Steel
Flat Screw Wrench
ISO
Grades
492 - 820 150 - 250 591 - 1148 180 - 350 328 - 656 100 - 200 175 - 675 55 - 300 525 - 820 160 - 250 525 - 820 160 - 250 328 - 820
0.004 - 0.008 < 0.394 0.10 - 0.20 < 10.0 0.004 - 0.008 < 0.394 0.10 - 0.20 < 10.0 0.004 - 0.008 < 0.236 0.10 - 0.20 < 6.0 .004 - .008 < 0.394 0.10 - 0.20 < 10.0
N m BFTX0306IP 2.0 TRDR08IP SUMI-P Anti-seize cream included in the package. Identification Code WFX 08 040 R S
ACU2500 ACP200 ACP300
P
Soft Steel
Die Steel
ACM200
Stainless Steel
.004 - .008 < 0.394 ACU2500 ACM300 0.10 - 0.20 < 10.0
M
Cutter Series Insert Size
Cutter Dia. Feed Direction
Metric Bore
0.004 - 0.008 < 0.394 0.10 - 0.20 < 10.0
ACP300
0.004 - 0.008 < 0.394 ACU2500 ACK200 ACK300 0.10-0.15-0.20 < 10.0
K Cast Iron
N m Recommended Tightening Torque (N·m)
100 - 250
H104
The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors. Note
WaveMill WFXM Shellmill Metric - 8mm Inserts
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metal
Aluminum Alloy
Exotic Alloy
.236”
Radial
-6° 12°
Rake Angle
Axial
Fig 1
Fig 2
Fig 3
DCSFMS DCB KWW
DCSFMS DCB KWW
DCSFMS DCB KWW
DC D1
ø17
D1 D2
D2 D1
H
DC
DC
Body (Fine Pitch)
Dimensions ( mm )
Weight (kg)
Dia. DC
Boss DCSFMS
Height LF
Bore Dia. DCB
Keyway Width KWW
Keyway Depth KDP
Mounting Depth CBDP
Bolt D1
Bolt D2
Number of Teeth
Cat. No.
Fig
WFXM08040RS WFXM08050RS WFXM08063RS WFXM08080RS WFXM08100RS WFXM08080R WFXM08100R
4 5 6 8
1 1 1 1 3 1 2
40 50 63
33 41 50 55 70 55 70
40 40 40 50 50 50 63
16 22 22 27 32
8.4
5.6 6.3 6.3
18 20 20 25 32 25 32
14 18 18 20 46 20 46
9
0.2 0.3 0.5 1.0 1.4 1.0 1.9
« « « « « « «
10.4 10.4 12.4 14.4
11 11 14
*80 100 *80
7 8 6 8
10
-
8
25.4
9.5
14 27
10
*100
31.75 12.7
Inserts are sold separately. Check the pilot diameter (DCB) when selecting the cutter. For securing the ø80mm and ø100mm cutters to the arbors marked with *, use a JIS B1176 hexagonal socket bolt (ø80: M12 x 30 to 35mm, ø100: M16 x 40 to 45mm).
Insert
Dimensions ( mm )
Grade
Coated Carbide
Carbide DLC Cermet
High-speed/Light General-purpose
K K
N
P
N P
Roughing
K
Fig 1
Fig 1
Wiper Facet Length wpr
Nose Radius RE
RE
RE wpr
Cat. No.
Fig
wpr
SOMT080304PZER-L « « « « « « « «
.016" / 0.4 .051" / 1.3 1 .032" / 0.8 .035" / 0.9 1 .016" / 0.4 .051" / 1.3 1 .032" / 0.8 .035" / 0.9 1 .047" / 1.2 .020" / 0.5 1 .032" / 0.8 .035" / 0.9 1 .047" / 1.2 .020" / 0.5 1
- -
- - - - - - - - - -
SOMT080308PZER-L
« « « « « « «
8.0
3.175
SOMT080304PZER-G «««««««««« - SOMT080308PZER-G «««««««««« - SOMT080312PZER-G « « « « « « « « « - SOMT080308PZER-H « « « « « « « « « -
8.0
3.175
Fig 2
Wiper Insert
Fig 2
Wiper Insert
8.0
8.0
SOMT080312PZER-H « « « « « « « « SOET080304PZER-G « « « « « « « « SOET080308PZER-G « « « « « « « « SOET080312PZER-G « « « « « « « «
- - - -
.016" / 0.4 .032" / 0.8 .047" / 1.2 .008" / 0.2 .016" / 0.4 .032" / 0.8
1 1 1 1 1 1
- - - - - -
« « «
wpr
R0.8
3.175
3.3
R0.8
SOET080302PZFR-S - SOET080304PZFR-S - SOET080308PZFR-S - XOEW080308PZTR-W -
- - - -
- - - -
- - - -
- - -
- - -
- - -
- - -
- - -
« « « « « «
3.175
3.3
wpr
.130" / 3.3 2
-
-
-
«
«
Refer to H103 (Precautions when Using Wiper Inserts) (Mounting Precautions).
■ Cutting Conditions
Parts
Cutting Speed vc ((SFM / m/min) Min. - Max
Feed Rate fz (IPT/ mm/t) Min. - Max
D.O.C. (Inch / mm )
Part Material General Steel
Flat Screw Wrench
ISO
Grades
492 - 820 150 - 250 591 - 1148 180 - 350 328 - 656 100 - 200 175 - 675 55 - 300 525 - 820 160 - 250 525 - 820 160 - 250 328 - 820
0.004 - 0.008 < 0.394 0.10 - 0.20 < 10.0 0.004 - 0.008 < 0.394 0.10 - 0.20 < 10.0 0.004 - 0.008 < 0.236 0.10 - 0.20 < 6.0 .004 - .008 < 0.394 0.10 - 0.20 < 10.0
N m BFTX0306IP 2.0 TRDR08IP SUMI-P Anti-seize cream included in the package. Coolant Through Bolts Catalog Number Cutter Diameter Applicable Pilot Dia. BFXH3/8 X 1 1.5", 2.00" 0.75" BFXH1/2 X 1 1/4 2.50", 3.00" 1.00" BFXH5/8 X 1 1/4 4.00" 1.25" BFXH3/4 X 2 4.00" 1.50" BFXH3/4 X 1 1/2 5.00" 1.50"
ACU2500 ACP200 ACP300
P
Soft Steel
Die Steel
ACM200
Stainless Steel
.004 - .008 < 0.394 ACU2500 ACM300 0.10 - 0.20 < 10.0
M
0.004 - 0.008 < 0.394 0.10 - 0.20 < 10.0
ACP300
0.004 - 0.008 < 0.394 ACU2500 ACK200 ACK300 0.10-0.15-0.20 < 10.0
Identification Code WFX M 08 040 R S
K Cast Iron
100 - 250
The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors. Note
Cutter Series Fine Pitch Insert Size
Cutter Dia.
Feed Direction
Metric Bore
H105
N m Recommended Tightening Torque (N·m)
WaveMill WFXF Shellmill Metric - 8mm Inserts
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metal
Aluminum Alloy
Exotic Alloy
.236”
Radial
-6° 12°
Rake Angle
Axial
Fig 1
Fig 2
Fig 3
DCSFMS DCB KWW
DCSFMS DCB KWW
DCSFMS DCB KWW
DC D1
ø17
D1 D2
D2 D1
H
DC
DC
Body (Extra Fine Pitch)
Dimensions ( mm )
Weight (kg)
Dia. DC
Boss DCSFMS
Height LF
Bore Dia. DCB
Keyway Width KWW
Keyway Depth KDP
Mounting Depth CBDP
Bolt D1
Bolt D2
Number of Teeth
Cat. No.
Fig
WFXF08040RS WFXF08050RS WFXF08063RS WFXF08080RS WFXF08100RS WFXF08080R WFXF08100R
6 7 8
1 1 1 1 3 1 2
40 50 63
33 41 50 55 70 55 70
40 40 40 50 50 50 63
16 22 22 27 32
8.4
5.6 6.3 6.3
18 20 20 25 32 25 32
14 18 18 20 46 20 46
9
0.2 0.3 0.5 0.9 1.4 1.0 1.9
« « « « « « «
10.4 10.4 12.4 14.4
11 11 14
10 12 10 12
*80 100 *80
7 8 6 8
-
25.4
9.5
14 27
*100
31.75 12.7
Inserts are sold separately. Check the pilot diameter (DCB) when selecting the cutter. For securing the ø80mm and ø100mm cutters to the arbors marked with *, use a JIS B1176 hexagonal socket bolt (ø80: M12 x 30 to 35mm, ø100: M16 x 40 to 45mm).
Insert
Dimensions ( mm )
Grade
Coated Carbide
Carbide DLC Cermet
High-speed/Light General-purpose
P
K K
N
N P
Roughing
K
Fig 1
Wiper Facet Length wpr
Nose Radius RE
RE
wpr
Cat. No.
Fig
SOMT080304PZER-L « « « « « « « «
1 1 1 1 1 1 1 1 1 1 1 1 1 2
0.4 1.3 0.8 0.9 0.4 1.3 0.8 0.9 1.2 0.5 0.8 0.9 1.2 0.5 0.4 - 0.8 - 1.2 - 0.2 - 0.4 - 0.8 -
- - - - - - - - - -
- - - - - - - - - -
SOMT080308PZER-L
« « « « « « «
8.0
3.175
SOMT080304PZER-G «««««««««« SOMT080308PZER-G «««««««««« SOMT080312PZER-G « « « « « « « « « SOMT080308PZER-H « « « « « « « « « SOMT080312PZER-H « « « « « « « « SOET080304PZER-G « « « « « « « « SOET080308PZER-G « « « « « « « « SOET080312PZER-G « « « « « « « «
Fig 2
Wiper Insert
8.0
« « «
wpr
R0.8
3.175
3.3
SOET080302PZFR-S - SOET080304PZFR-S - SOET080308PZFR-S - XOEW080308PZTR-W -
- - - -
- - - -
- - - -
- - -
- - -
- - -
- - -
- - -
« « « « « «
-
3.3
-
-
«
«
Refer to H103 (Precautions when Using Wiper Inserts) (Mounting Precautions).
■ Cutting Conditions
Parts
Cutting Speed vc ((SFM / m/min) Min. - Max
Feed Rate fz (IPT/ mm/t) Min. - Max
D.O.C. (Inch / mm )
Part Material General Steel
ISO
Grades
Flat Screw Wrench
492 - 820 150 - 250 591 - 1148 180 - 350 328 - 656 100 - 200 175 - 675 55 - 300 525 - 820 160 - 250 525 - 820 160 - 250 328 - 820
0.004 - 0.008 < 0.394 0.10 - 0.20 < 10.0 0.004 - 0.008 < 0.394 0.10 - 0.20 < 10.0 0.004 - 0.008 < 0.236 0.10 - 0.20 < 6.0 .004 - .008 < 0.394 0.10 - 0.20 < 10.0
ACU2500 ACP200 ACP300
N m BFTX0306IP 2.0 TRDR08IP SUMI-P Anti-seize cream included in the package. N m Recommended Tightening Torque (N·m)
P
Soft Steel
Die Steel
ACM200
Identification Code WFX F 08 040 R S
Stainless Steel
.004 - .008 < 0.394 ACU2500 ACM300 0.10 - 0.20 < 10.0
M
0.004 - 0.008 < 0.394 0.10 - 0.20 < 10.0
ACP300
Cutter Series M: Fine Pitch F: Extra
Insert Size
Cutter Dia.
Feed Direction
Metric Bore
0.004 - 0.008 < 0.394 ACU2500 ACK200 ACK300 0.10-0.15-0.20 < 10.0
K Cast Iron
100 - 250
Fine Pitch
The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors. Note
H106
WaveMill WFX S hellmill I nch - 12mm Inserts
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metal
Aluminum Alloy
Exotic Alloy
Radial
-8°
.394”
Rake Angle
Axial
8°
Fig 1
Fig 2
Fig 3
Fig 4
Fig 5
ø101.6 DCB 4-ø18 DCSFMS
DCSFMS DCB KWW
DCSFMS DCB
DCSFMS DCB KWW
DCSFMS DCB KWW
KWW
KWW
D1
DC D1
DC D1
ø17
D1 D2
DC
H
D2 D1
DC
DC
Body (Standard)
Dimensions (inch)
Weight (kg)
Dia. DC
Boss DCSFMS
Height LF
Bore Dia. DCB
Keyway Width KWW
Keyway Depth KDP
Mounting Depth CBDP
Bolt D1
Bolt D2
Number of Teeth
Cat. No.
Fig
WFX42000R WFX42500R WFX43000R WFX44000R WFX45000R WFX46000R
● 2.000 1.500 1.750 .750 .312 .190 .750 .609 .406 3 ● 2.500 1.750 1.750 1.000 .375 .220 .750 .797 .531 4 ● 3.000 2.250 1.750 1.000 .375 .220 .750 .797 .531 4 ● 4.000 2.870 2.000 1.250 .500 .280 .750 1.000 .656 5 4.000 3.750 2.500 1.500 .625 .380 1.000 2.000 1.181 5 ● 5.000 3.750 2.500 1.500 .625 .380 1.000 2.000 .781 6 ● 6.000 4.380 2.500 1.500 .625 .380 1.060 2.000 - 8
.28 1 .41 1 .74 1 1.50 1 2.24 3 2.99 1 4.18 2
WFX44000R-1.50 ●
Inserts are sold separately. * Sizes ø6.000", ø8.000" & ø160 mm and above do not have coolant holes.
Insert
Dimensions (inch)
Grade
Coated Carbide
Carbide DLC Cermet
Fig 1
High-speed / Light General-purpose
P
K K
N
RE
wpr
N P
Roughing
K
Wiper Facet Length wpr
Nose Radius RE
Cat. No.
Fig
.500
.187
Fig 2
SOMT120408PDER-L ● ● ● ● ● ● ● ● SOMT120404PDER-G « ● ● ● ● ● ● ● SOMT120408PDER-G « ● ● ● ● ● ● ● SOMT120412PDER-G « ● ● ● ● ● ● ●
- - - - - -
- - - - - -
- - - - - -
.032" / 0.8 .067" / 1.7 1 .016" / 0.4 .083" / 2.1 1 .032" / 0.8 .067" / 1.7 1 .047" / 1.2 .047" / 1.2 1 .063" / 1.6 .031" / 0.8 1 .032" / 0.8 .067" / 1.7 1
Wiper Insert
.504
●
SOMT120416PDER-G
● ● ● ● ● ● ●
SOMT120408PDER-H « ● ● ● ● ● ● ●
R0.8
.256 wpr
SOET120408PDFR-S
- - - - - - - -
● ●
.032" / 0.8
-
1
.187
XOEW120408PDTR-W - - - - - ●
-
-
●
-
.256" / 6.5 2
Refer to H103 (Precautions when Using Wiper Inserts) (Mounting Precautions).
Identification Code WFX 4 2000 R
Insert Screw
Insert
Shim Screw
Cutter Series Insert Size
Cutter Dia. 2.000"
Feed Direction
Shim
■ Cutting Conditions
Cutting Speed vc ((SFM / m/min) Min. - Max
Feed Rate fz (IPT/ mm/t) Min. - Max
D.O.C. (Inch / mm )
Part Material General Steel
ISO
Grades
492 - 820 150 - 250 591 - 1148 180 - 350 328 - 656 100 - 200 175 - 675 55 - 300 525 - 820 160 - 250 525 - 820 160 - 250 328 - 820
0.004 - 0.008 < 0.394 0.10 - 0.20 < 10.0 0.004 - 0.008 < 0.394 0.10 - 0.20 < 10.0 0.004 - 0.008 < 0.236 0.10 - 0.20 < 6.0 .004 - .008 < 0.394 0.10 - 0.20 < 10.0
ACU2500 ACP200 ACP300
P
Soft Steel
Parts Shim Shim Screw Insert Screw Wrench Wrench (For Shims)
Die Steel
ACM200
Stainless Steel
.004 - .008 < 0.394 ACU2500 ACM300 0.10 - 0.20 < 10.0
M
N m WFXS4R BW0507F BFTX03512IP 3.0 TRDR15IP LH035 SUMI-P Anti-seize cream included in the package.
0.004 - 0.008 < 0.394 0.10 - 0.20 < 10.0
ACP300
0.004 - 0.008 < 0.394 ACU2500 ACK200 ACK300 0.10-0.15-0.20 < 10.0
K Cast Iron
100 - 250
N m Recommended Tightening Torque (N·m)
The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors. Note
H107
WaveMill WFXF(X) S hellmill I nch - 12mm Inserts
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metal
Aluminum Alloy
Exotic Alloy
Radial
-8°
.394”
Rake Angle
Axial
8°
Fig 1
Fig 2
Fig 3
Fig 4
Fig 5
ø101.6 DCB 4-ø18 DCSFMS
DCSFMS DCB KWW
DCSFMS DCB
DCSFMS DCB KWW
DCSFMS DCB KWW
KWW
KWW
D1
DC D1
DC D1
ø17
D1 D2
DC
D2 D1
DC
H
DC
Body (Fine & Extra Fine Pitch)
Dimensions (inch)
Weight (kg)
Dia. DC
Boss DCSFMS
Height LF
Bore Dia. DCB
Keyway Width KWW
Keyway Depth KDP
Mounting Depth CBDP
Bolt D1
Bolt D2
Number of Teeth
Cat. No.
Fig
WFXF42000R WFXF42500R WFXF43000R WFXF44000R WFXF45000R WFXF46000R WFXF48000R WFXX42000R WFXX42500R WFXX43000R WFXX44000R
● 2.000 1.500 1.750 .750 .312 .190 .750 .609 .406 4 ● 2.500 1.750 1.750 1.000 .375 .220 .750 .797 .531 5 ● 3.000 2.250 1.750 1.000 .375 .220 .750 .797 .531 6 ● 4.000 2.870 2.000 1.250 .500 .280 .750 1.000 .656 7 4.000 3.750 2.500 1.500 .625 .380 1.000 2.000 1.181 7 ● 5.000 3.750 2.500 1.500 .625 .380 1.000 2.000 .781 8 ● 2.000 1.500 1.750 .750 .312 .190 0.750 0.609 .406 5 ● 2.500 1.750 1.750 1.000 .375 .220 0.750 0.797 .531 6 ● 3.000 2.250 1.750 1.000 .375 .220 0.750 0.797 .531 8 ● 4.000 2.870 2.000 1.250 .500 .280 0.750 1.000 .656 10 4.000 3.750 2.500 1.500 .625 .380 1.000 2.000 1.181 10 ● 5.000 3.750 2.500 1.500 .625 .380 1.000 2.000 .781 12 ● 6.000 4.380 2.500 1.500 .625 .380 1.060 2.000 - ● 8.000 5.906 2.500 2.500 1.000 .560 1.594 5.118 - 12 16
.28 1 .42 1 .73 1 1.46 1 2.23 3 2.94 1 4.11 2 6.41 3
WFXF44000R-1.50 ●
1 1 1 1 3 1
0.29 0.44 0.74 1.46 2.25 2.95
WFXX44000R-1.50 ●
WFXX45000R
Inserts are sold separately. * Sizes ø6.000", ø8.000" & ø160 mm and above do not have coolant holes. Insert
Dimensions (inch)
Grade
Coated Carbide
Carbide DLC Cermet
Fig 1
High-speed / Light General-purpose
P
K K
N
RE
wpr
Process
N P
Roughing
K
Wiper Facet Length wpr
Nose Radius RE
Cat. No.
Fig
.500
.187
Fig 2
Wiper Insert
SOMT120408PDER-L SOMT120404PDER-G SOMT120408PDER-G SOMT120412PDER-G SOMT120416PDER-G SOMT120408PDER-H SOET120408PDFR-S XOEW120408PDTR-W
● ● ● ● ● ● ● ● « ● ● ● ● ● ● ● « ● ● ● ● ● ● ● « ● ● ● ● ● ● ● ● ● ● ● ● ● ● « ● ● ● ● ● ● ● - - - - - - - -
- - - - - -
- - - - - -
- - - - - -
.031 .067 1 .016 .083 1 .031 .067 1 .047 .047 1 .063 .031 1 .031 .067 1
.504
●
R0.8
.256 wpr
.187
● ●
.031 -
1
- - - - - ●
-
-
●
-
.256 2
Refer to H86 (Precautions when Using Wiper Inserts) (Mounting Precautions).
Identification Code WFX F 4 2000 R
Shim Screw
Insert Screw Insert
Cutter Series Fine-Pitch Indication
Insert Size
Cutter Dia. 2.000"
Feed Direction
■ Cutting Conditions
Shim
Cutting Speed vc ((SFM / m/min) Min. - Max
Feed Rate fz (IPT/ mm/t) Min. - Max
D.O.C. (Inch / mm )
Part Material General Steel
ISO
Grades
492 - 820 150 - 250 591 - 1148 180 - 350 328 - 656 100 - 200 175 - 675 55 - 300 525 - 820 160 - 250 525 - 820 160 - 250 328 - 820
0.004 - 0.008 < 0.394 0.10 - 0.20 < 10.0 0.004 - 0.008 < 0.394 0.10 - 0.20 < 10.0 0.004 - 0.008 < 0.236 0.10 - 0.20 < 6.0 .004 - .008 < 0.394 0.10 - 0.20 < 10.0
ACU2500 ACP200 ACP300
P
Soft Steel
Parts Shim Shim Screw Insert Screw Wrench Wrench (For Shims)
Die Steel
ACM200
Stainless Steel
.004 - .008 < 0.394 ACU2500 ACM300 0.10 - 0.20 < 10.0
M
N m WFXS4R BW0507F BFTX03512IP 3.0 TRDR15IP LH035 SUMI-P Anti-seize cream included in the package.
0.004 - 0.008 < 0.394 0.10 - 0.20 < 10.0
ACP300
0.004 - 0.008 < 0.394 ACU2500 ACK200 ACK300 0.10-0.15-0.20 < 10.0
K Cast Iron
N m Recommended Tightening Torque (N·m)
100 - 250
The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors. Note
H108
WaveMill WFX S hellmill M etric - 12mm Inserts
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metal
Aluminum Alloy
Exotic Alloy
Radial
-8°
.394”
Rake Angle
Axial
8°
Fig 1
Fig 2
Fig 3
Fig 4
Fig 5
ø101.6 DCB 4-ø18 DCSFMS
DCSFMS DCB KWW
DCSFMS DCB
DCSFMS DCB KWW
DCSFMS DCB KWW
KWW
KWW
D1
DC D1
DC D1
ø17
D1 D2
DC
D2 D1
H
DC
DC
Body (Standard Type)
Dimensions ( mm )
Weight (kg)
Dia. DC
Boss DCSFMS
Height LF
Bore Dia. DCB
Keyway Width KWW
Keyway Depth KDP
Mounting Depth CBDP
Bolt D1
Bolt D2
Number of Teeth
Cat. No.
Fig
WFX12050RS WFX12063RS WFX12080RS WFX12100RS WFX12080R WFX12100R WFX12125R WFX12160R WFX12200R WFX12250R
3 4 4 5 4 5 6 8
1 1 1 3 1 2 1 4 5 5
50 63
41 50 55 70 55 70 80
40 40 50 50 50 63 63 63
22 22 27 32
10.4 10.4 12.4 14.4
6.3 6.3
20 20 25 32 25
18 18 20 46 20 46 55 72
11 11 14
0.3 0.5 0.9 1.3 0.9 1.7 2.4 3.6 6.8 9.6
« « « « « « « « « «
*80 100 *80
7 8 6 8
-
25.4
9.5
14 27 30
*100 125 160 200 250
31.75 12.7 38.1 15.9 50.8 19.1
32.5 35.5
10 11 14 14
100 160 180
38 35 35
- - -
10 12
63 47.625 25.4 63 47.625 25.4
130 160
Inserts are sold separately. * Sizes ø160 mm and above do not have coolant holes. For securing the ø80mm and ø100mm cutters to the arbors marked with *, use a JIS B1176 hexagonal socket bolt (ø80: M12 x 30 to 35mm, ø100: M16 x 40 to 45mm). Insert
Dimensions ( mm )
Grade
Coated Carbide
Carbide DLC Cermet
Fig 1
RE
High-speed / Light General-purpose
P
K K
N
wpr
Process
N P
Roughing
K
Wiper Facet Length wpr
Nose Radius RE
Cat. No.
Fig
12.7
4.76
Fig 2
Wiper Insert
SOMT120408PDER-L SOMT120404PDER-G SOMT120408PDER-G SOMT120412PDER-G SOMT120416PDER-G SOMT120408PDER-H SOET120408PDFR-S XOEW120408PDTR-W
● ● ● ● ● ● ● ● « ● ● ● ● ● ● ● « ● ● ● ● ● ● ● « ● ● ● ● ● ● ● ● ● ● ● ● ● ● « ● ● ● ● ● ● ● - - - - - - - -
0.8 1.7 0.4 2.1 0.8 1.7 1.2 1.2 1.6 0.8 0.8 - 0.8 -
1 1 1 1 1 1 1 2
- - - - - -
- - - - - -
- -
12.8
●
- - - -
6.5 wpr
R0.8
4.76
● ●
- - - - - ●
●
-
-
-
6.5
Refer to H86 (Precautions when Using Wiper Inserts) (Mounting Precautions).
Identification Code WFX 12 050 R S
Insert Screw
Insert
Shim Screw
Cutter Series Insert Size
Cutter Dia. Feed Direction
Metric Bore
Shim
■ Cutting Conditions
Cutting Speed vc ((SFM / m/min) Min. - Max
Feed Rate fz (IPT/ mm/t) Min. - Max
D.O.C. (Inch / mm )
Part Material General Steel
ISO
Grades
492 - 820 150 - 250 591 - 1148 180 - 350 328 - 656 100 - 200 175 - 675 55 - 300 525 - 820 160 - 250 525 - 820 160 - 250 328 - 820
0.004 - 0.008 < 0.394 0.10 - 0.20 < 10.0 0.004 - 0.008 < 0.394 0.10 - 0.20 < 10.0 0.004 - 0.008 < 0.236 0.10 - 0.20 < 6.0 .004 - .008 < 0.394 0.10 - 0.20 < 10.0
ACU2500 ACP200 ACP300
P
Soft Steel
Parts Shim Shim Screw Insert Screw Wrench Wrench (For Shims)
Die Steel
ACM200
Stainless Steel
.004 - .008 < 0.394 ACU2500 ACM300 0.10 - 0.20 < 10.0
M
N m WFXS4R BW0507F BFTX03512IP 3.0 TRDR15IP LH035 SUMI-P Anti-seize cream included in the package.
0.004 - 0.008 < 0.394 0.10 - 0.20 < 10.0
ACP300
0.004 - 0.008 < 0.394 ACU2500 ACK200 ACK300 0.10-0.15-0.20 < 10.0
K Cast Iron
100 - 250
N m Recommended Tightening Torque (N·m)
The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors. Note
H109
WaveMill WFXF S hellmill M etric - 12mm Inserts
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metal
Aluminum Alloy
Exotic Alloy
Radial
-8°
.394”
Rake Angle
Axial
8°
Fig 1
Fig 2
Fig 3
Fig 4
Fig 5
ø101.6 DCB 4-ø18 DCSFMS
DCSFMS DCB KWW
DCSFMS DCB
DCSFMS DCB KWW
DCSFMS DCB KWW
KWW
KWW
D1
DC D1
DC D1
ø17
D1 D2
DC
D2 D1
H
DC
DC
Body (Extra Fine Pitch)
Dimensions ( mm )
Weight (kg)
Dia. DC
Boss DCSFMS
Height LF
Bore Dia. DCB
Keyway Width KWW
Keyway Depth KDP
Mounting Depth CBDP
Bolt D1
Bolt D2
Number of Teeth
Cat. No.
Fig
WFXF12050RS WFXF12063RS WFXF12080RS WFXF12100RS WFXF12080R WFXF12100R WFXF12125R WFXF12160R WFXF12200R WFXF12250R
4 5 6 7 6 7 8
1 1 1 3 1 2 1 4 5 5
50 63
41 50 55 70 55 70 80
40 40 50 50 50 63 63 63
22 22 27 32
10.4 10.4 12.4 14.4
6.3 6.3
20 20 22 32 25
18 18 20 46 20 46 55 72
11 11 14
0.3 0.5 0.9 1.3 0.9 1.7 2.3 3.5 6.7 9.5
« « « « « « « « «
*80 100 *80
7 8 6 8
-
25.4
9.5
14 27 30
*100 125 160 200 250
31.75 12.7 38.1 15.9 50.8 19.1
32.5 35.5
10 11 14 14
12 16 18
100 160 180
38 35 35
- - -
63 47.625 25.4 63 47.625 25.4
135 160
Inserts are sold separately. * Sizes ø160 mm and above do not have coolant holes. For securing the ø80mm and ø100mm cutters to the arbors marked with *, use a JIS B1176 hexagonal socket bolt (ø80: M12 x 30 to 35mm, ø100: M16 x 40 to 45mm). Insert
Dimensions ( mm )
Grade
Coated Carbide
Carbide DLC Cermet
Fig 1
High-speed / Light General-purpose
RE
P
K K
N
wpr
Process
N P
Roughing
K
Wiper Facet Length wpr
Nose Radius RE
Cat. No.
Fig
12.7
4.76
Fig 2
Wiper Insert
SOMT120408PDER-L SOMT120404PDER-G SOMT120408PDER-G SOMT120412PDER-G SOMT120416PDER-G SOMT120408PDER-H SOET120408PDFR-S XOEW120408PDTR-W
● ● ● ● ● ● ● ● « ● ● ● ● ● ● ● « ● ● ● ● ● ● ● « ● ● ● ● ● ● ● ● ● ● ● ● ● ● « ● ● ● ● ● ● ● - - - - - - - -
0.8 1.7 0.4 2.1 0.8 1.7 1.2 1.2 1.6 0.8 0.8 - 0.8 -
1 1 1 1 1 1 1 2
- - - - - -
- - - - - -
- -
12.8
●
- - - -
6.5 wpr
R0.8
4.76
● ●
- - - - - ●
●
-
-
-
6.5
Refer to H103 (Precautions when Using Wiper Inserts) (Mounting Precautions).
Identification Code WFX F 12 050 R S
Shim Screw
Insert Screw Insert
Cutter Series Fine-Pitch Indication
Insert Size
Cutter Dia.
Feed Direction
Metric Bore
Shim
■ Cutting Conditions
Cutting Speed vc (SFM / m/min) Min. - Max
Feed Rate fz (IPT/ mm/t) Min. - Max
D.O.C. (Inch / mm )
Part Material General Steel
ISO
Grades
492 - 820 150 - 250 591 - 1148 180 - 350 328 - 656 100 - 200 175 - 675 55 - 300 525 - 820 160 - 250 525 - 820 160 - 250 328 - 820
0.004 - 0.008 < 0.394 0.10 - 0.20 < 10.0 0.004 - 0.008 < 0.394 0.10 - 0.20 < 10.0 0.004 - 0.008 < 0.236 0.10 - 0.20 < 6.0 .004 - .008 < 0.394 0.10 - 0.20 < 10.0
ACU2500 ACP200 ACP300
P
Soft Steel
Parts Shim Shim Screw Insert Screw Wrench Wrench (For Shims)
Die Steel
ACM200
Stainless Steel
.004 - .008 < 0.394 ACU2500 ACM300 0.10 - 0.20 < 10.0
M
N m WFXS4R BW0507F BFTX03512IP 3.0 TRDR15IP LH035 SUMI-P Anti-seize cream included in the package.
0.004 - 0.008 < 0.394 0.10 - 0.20 < 10.0
ACP300
0.004 - 0.008 < 0.394 ACU2500 ACK200 ACK300 0.10-0.15-0.20 < 10.0
K Cast Iron
100 - 250
N m Recommended Tightening Torque (N·m)
The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors. Note
H110
WaveMill WFX Endmill Metric - 8mm Inserts
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metal
Aluminum Alloy
Exotic Alloy
.236”
Radial
-6° 12°
Rake Angle
Axial
Fig 1
LH
LS
LF
H
Body (Standard)
Body (Fine Pitch)
Dimensions ( mm )
Dimensions ( mm )
Dia. DC
Shank DMM
Head LH
Shank LS
Overall Length LF
Number of Teeth
Dia. DC
Shank DMM
Head LH
Shank LS
Overall Length LF
Number of Teeth
Cat. No.
Fig
Cat. No.
Fig
WFX08020E-16 WFX08020E WFX08022E WFX08025E-20
WFXM08025E WFXM08032E WFXM08040E WFXM08050E WFXM08063E
2 1 2 1 2 1 2 1 3 1 3 1 3 1 3 1 4 1 5 1
3 1 4 1 4 1 5 1 6 1
20 16 30 80 110 20 20 30 80 110 22 20 30 90 120 25 20 30 90 120 30 25 30 90 120 32 32 30 90 120 33 32 30 90 120 40 32 30 90 120 50 32 30 90 120 63 32 30 90 120
25 25 30 90 120 32 32 30 90 120 40 32 30 90 120 50 32 30 90 120 63 32 30 90 120
« « « « « « « « « «
« « « « «
WFX08030E WFX08032E WFX08033E WFX08040E WFX08050E WFX08063E
Inserts are sold separately.
Inserts are sold separately.
Insert
Dimensions ( mm )
Grade
Coated Carbide
Carbide DLC Cermet
High-speed / Light General-purpose
P
K K
N
Fig 1
Process
N P
Roughing
K
RE
Wiper Facet Length wpr
wpr
Nose Radius RE
Cat. No.
Fig
SOMT080304PZER-L SOMT080308PZER-L SOMT080304PZER-G SOMT080308PZER-G SOMT080312PZER-G SOMT080308PZER-H SOMT080312PZER-H SOET080304PZER-G SOET080308PZER-G SOET080312PZER-G SOET080302PZFR-S SOET080304PZFR-S SOET080308PZFR-S XOEW080308PZTR-W
0.4 0.8 0.4 0.8 1.2 0.8 1.2 0.4 0.8 1.2 0.2 0.4 0.8
1 1 1 1 1 1 1 1 1 1 1 1 1 2
1.3 0.9 1.3 0.9 0.5 0.9 0.5
- - - - - - - - - -
- - - - - - - - - -
« « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « « - - - - - - - - - - - - - - - - - - - - - - - -
8.0
3.175
Fig 2
Wiper Insert
8.0
- - - - - -
« « «
wpr
R0.8
- - -
« « « « « «
3.175
3.3
3.3
- - - -
-
-
-
«
«
Refer to H103 (Precautions when Using Wiper Inserts) (Mounting Precautions).
■ Cutting Conditions
Cutting Speed vc (SFM / m/min) Min. - Max
Feed Rate fz (IPT/ mm/t) Min. - Max
Parts
D.O.C. (Inch / mm )
Part Material General Steel
ISO
Grades
Flat Screw Wrench
492 - 820 150 - 250 591 - 1148 180 - 350 328 - 656 100 - 200 175 - 675 55 - 300 525 - 820 160 - 250 525 - 820 160 - 250 328 - 820
0.004 - 0.008 < 0.394 0.10 - 0.20 < 10.0 0.004 - 0.008 < 0.394 0.10 - 0.20 < 10.0 0.004 - 0.008 < 0.236 0.10 - 0.20 < 6.0 .004 - .008 < 0.394 0.10 - 0.20 < 10.0
ACU2500 ACP200 ACP300
N m BFTX0306IP 2.0 TRDR08IP SUMI-P Anti-seize cream included in the package.
P
Soft Steel
Die Steel
ACM200
Identification Code WFX M 08 025 E
Stainless Steel
.004 - .008 < 0.394 ACU2500 ACM300 0.10 - 0.20 < 10.0
M
0.004 - 0.008 < 0.394 0.10 - 0.20 < 10.0
ACP300
Cutter Series Fine-Pitch Indication
Insert Size
Cutter Dia. Endmill Type
0.004 - 0.008 < 0.394 ACU2500 ACK200 ACK300 0.10-0.15-0.20 < 10.0
K Cast Iron
100 - 250
N m Recommended Tightening Torque (N·m)
The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors. Note
H111
WaveMill WFX(F) Endmill Metric - 12mm Inserts
Steel
Stainless Steel
Cast Iron
Non-Ferrous Metal
Aluminum Alloy
Exotic Alloy
Radial
-8°
.394”
Rake Angle
Axial
8°
Fig 1
LS
LH
H
LF
Body (Standard)
Body (Extra Fine Pitch)
Dimensions ( mm )
Dimensions ( mm )
Weight (kg)
Weight (kg)
Dia. DC
Shank DMM
Head LH
Shank LS
Overall Length LF
Number of Teeth
Dia. DC
Shank DMM
Head LH
Shank LS
Overall Length LF
Number of Teeth
Cat. No.
Fig
Cat. No.
Fig
WFX12040E WFX12050E WFX12063E WFX12080E
WFXF12050E WFXF12063E WFXF12080E
3 0.68 1 3 0.78 1 4 0.94 1 4 1.29 1
4 0.78 1 5 0.96 1 6 1.22 1
40 32 30 90 120 50 32 30 90 120 63 32 30 90 120 80 32 30 90 120
50 32 30 90 120 63 32 30 90 120 80 32 30 90 120
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Inserts are sold separately.
Inserts are sold separately. ø40 mm size does not have seats.
Insert
Dimensions ( mm )
Grade
Coated Carbide
Carbide DLC Cermet
Fig 1
High-speed / Light General-purpose
RE
P
K K
N
wpr
Process
N P
Roughing
K
Wiper Facet Length wpr
Corner Radius RE
Cat. No.
Fig
12.7
4.76
Fig 2
Wiper Insert
SOMT120408PDER-L SOMT120404PDER-G SOMT120408PDER-G SOMT120412PDER-G SOMT120416PDER-G SOMT120408PDER-H SOET120408PDFR-S XOEW120408PDTR-W
● ● ● ● ● ● ● ● « ● ● ● ● ● ● ● « ● ● ● ● ● ● ● « ● ● ● ● ● ● ● ● ● ● ● ● ● ● « ● ● ● ● ● ● ● - - - - - - - -
- - - - - -
- - - - - -
- - - - - -
1 1 1 1 1 1 1 2
0.8 1.7 0.4 2.1 0.8 1.7 1.2 1.2 1.6 0.8 0.8 - 0.8 -
12.8
●
6.5 wpr
R0.8
4.76
● ●
- - - - - ●
-
-
●
-
6.5
Refer to H86 (Precautions when Using Wiper Inserts) (Mounting Precautions).
Identification Code WFX F 12 050 E
Insert Screw
Insert
Shim Screw (WFX12040E (Excluding ø40 ))
Shim (WFX12040E (Excluding ø40 ))
Cutter Series Fine-Pitch Indication
Insert Size
Cutter Dia. Endmill Type
■ Cutting Conditions
Cutting Speed vc (SFM / m/min) Min. - Max
Feed Rate fz (IPT/ mm/t) Min. - Max
D.O.C. (Inch / mm )
Part Material General Steel
ISO
Grades
492 - 820 150 - 250 591 - 1148 180 - 350 328 - 656 100 - 200 175 - 675 55 - 300 525 - 820 160 - 250 525 - 820 160 - 250 328 - 820
0.004 - 0.008 < 0.394 0.10 - 0.20 < 10.0 0.004 - 0.008 < 0.394 0.10 - 0.20 < 10.0 0.004 - 0.008 < 0.236 0.10 - 0.20 < 6.0 .004 - .008 < 0.394 0.10 - 0.20 < 10.0
Parts Shim Shim Screw Insert Screw Wrench Wrench (For Shims)
ACU2500 ACP200 ACP300
P
Soft Steel
Die Steel
ACM200
N m WFXS4R BW0507F BFTX03512IP 3.0 TRDR15IP LH035 SUMI-P Anti-seize cream included in the package. ø40 mm size does not have seats.
Stainless Steel
.004 - .008 < 0.394 ACU2500 ACM300 0.10 - 0.20 < 10.0
M
0.004 - 0.008 < 0.394 0.10 - 0.20 < 10.0
ACP300
0.004 - 0.008 < 0.394 ACU2500 ACK200 ACK300 0.10-0.15-0.20 < 10.0
K Cast Iron
100 - 250
The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors. Note
N m Recommended Tightening Torque (N·m)
H112
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