Coated Grades for Stainless Steel and Exotic Alloy Milling ACS2500/ACS3000
Excellent wear resistance and chipping resistance PVD Coating ■ Coating Features
Ultra-fine B-added coating ・ The new composition AlTiBN coating makes the film structure ultra-fine and achieves high strength and toughness. ・ High level of chipping resistance and wear resistance
200nm
Cutting edge coating cross section TEM image
Coating
High adhesion strength Significantly improved coating adhesion; chipping resistance is more than twice compared to conventional coatings
Applicable Grade: ACS2500, ACS3000
Carbide Substrate
■ Application Examples
S
M Hastelloy Semiconductor Equipment Component Suppresses chipping for 5.0x longer tool life
Duplex Stainless Steel Pipe Component Suppresses boundary fractures for 2.0x longer tool life
6
150
5 pcs
120 pcs
4
100
60 pcs
2
50
1 pc
0
0
ACS3000 Conventional Grade
ACS3000 Conventional Grade
Cutter: Insert:
RSX16100R
Cutter: Insert:
WEZ11016E02
RDET1606M0EN-G-ACS3000 Cutting Conditions: vc = 200 SFM, fz = .0059 IPT, ap = .0079” Dry
AOMT11T308PEER-G-ACS3000 Cutting Conditions: vc = 115 SFM, fz = .0031 IPT, ap = .0394” Wet
S
Inconel 718 Aerospace Component
Suppresses chipping for 2.0x longer tool life 3
2 pcs
2
1
.5 pcs
0
ACS3000 Conventional Grade
Cutter: Insert:
DMSL06020E03
LNMU06T3ZNER-G-ACS3000 Cutting Conditions: vc = 115 SFM, fz = .0287 IPT, ap = .0197” Wet
3
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