Duggal Visual Solution, 2024 Sustainability Information.
Sustainability 2024
Duggal Visual Solutions, Inc
Duggal Visual Solutions specializes in producing compelling visual experiences and transforming environments. As the industry leader in integrating innovative technology with the widest array of in-house capabilities, Duggal produces everything from global rollouts of printed materials and fixtures in 2,000+ locations, to stunning multimedia build-outs of flagship stores, stadium size installations, world-class events, and headline exhibitions. The company's reputation is built on a half century of delivering unparalleled quality and innovation to designers, photographers, architects, and artists, for museums, galleries, retailers, sports leagues, venues, and corporations around the world. Our Digital Studio, CGI, retouching and video content teams are powered by 250,000 square feet of production space, featuring the most robust collection of cutting-edge digital printing and fabrication equipment found in the United States, which stands ready to meet every need, from Concept to Creation. As an industry leader, Duggal manages everything from global rollouts of printed materials and fixtures to multimedia build-outs, world-class events, and headline exhibitions.
Leading the industry in innovation and quality, Duggal ensures it remains at the forefront for its valued partners.
“ FOR OVER 50 YEARS,
Founded by the late Baldev Duggal in 1961, Duggal Visual Solutions has always put innovation at the forefront. Duggal used his ingenuity and keen understanding of photography to design and build the first Dip and Dunk film processing machine, revolutionizing film developing technology for decades. Under the leadership of CEO Michael Duggal, a Franklin Luminaire Award recipient for community service and Innovator of the Year 2020 by Printing Impressions magazine, Duggal upholds a legacy of excellence. With over 450 employees, Duggal continually invests in state-of-the-art equipment, cutting-edge technology, and a talented team to lead the industry in innovation and quality. With over six decades of experience, Duggal Visual Solutions stands as a trusted partner to photographers, artists, museums, retailers, and advertising agencies around the world.
Duggal has been combining the craftsmanship of yesterday, with the technology of tomorrow, creating a balance between art and science.”
Baldev Duggal Founder
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TITLE A History of Innovation & Leadership
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2023
DUGGAL INTRODUCED ROBOTIC ARMS TO PRODUCTION WORKFLOW INCREASING EFFICIENCY AND SAFGUARDING EMPLOYEES FROM REPEAT MOTION INJURIES. DUGGAL ACHIEVED THE GOLD CERTIFICATION IN THE ECOVADIS SUSTAINABILITY RATING PARTICIPATED IN THE BROOKLYN NAVY YARD'S DESIGN WEEK GREEN MANUFACTURING SHOWCASE DUGGAL AWARDED USPAACC’S PRESTIGIOUS FAST 100 DUGGAL LAUNCHED END OF LINE FABRIC REPURPOSE PROGRAM TO SUPPORT CLIENT GRAPHIC WASTE MITIGATION. DUGGAL CONDUCTED DUGGAL'S FIRST ASIAN AMERICAN BUSINESS AWARD
2013 DUGGAL BECOMES THE FIRST TO INSTALL THE INCA Q40I HIGH RESOLUTION 63X123 DIGITAL PRESS WITH VOC FREE INKS
DUGGAL PLANTS 10,000 TREES AS A FOUNDING MEMBER OF THE 1 MILLION TREE CHALLENGE DUGGAL HIRES A DEDICATED SUSTAINABILITY SPECIALIST TO BUILD ON DUGGALS POSITION AS AN INDUSTRY LEADER IN SUSTAINABILITY DUGGAL DOUBLED THE NUMBER OF ELECTRIC VEHICLE CHARGING STATIONS AT THEIR BROOKLYN LOCATION DUGGAL ACHIEVED THE SILVER CERTIFICATION IN THE ECOVADIS SUSTAINABILITY RATING DUGGAL AWARDED USPAACC’S PRESTIGIOUS FAST 100 ASIAN AMERICAN BUSINESS AWARD DUGGAL RECOGNIZING AS A DISTINGUISHED ONGOING PARTNER OF ONE TREE PLANTED AND HAVING PLANTED 20,227 TREES IN US NATIONAL FORESTS TILL DATE. DUGGAL REPLACED ALL FRONTLIT FABRIC FOR SEG FRAMES WITH A SUSTAINABLE ALETERNATIVE WITH A 100% RECYCLABLE MATERIAL. DUGGAL INSTALLS THE DURST Q5T TEXT 2000 WHICH USES 42% LESS POWER THAN PREVIOUS MACHINE.
2017 TO HELP REDUCE CROSS COUNTRY SHIIPPING EMMISSIONS DUGGAL EXPANDS PRODUCTION IN PORTLAND, OR WITH NEW A NEW MANUFACTURING FACILITY
1995 MICHAEL DUGGAL JOINS THE COMPANY
2012 DUGGAL CERTIFIED BY
THE FORESTRY STEWARDSHIP COUNCIL AND RAINFOREST ALLIANCE
2016 DUGGAL INSTALLS THE FIRST HP INDIGO 12000 COMMERCIAL DIGITAL PRESS MANUFACTURED TO BE CARBON NEUTRAL
2019 DUGGAL AWARDED USPAACC’S TOP 10 ASIAN AMERICAN BUSINESS AWARD FOR THE NORTHEAST, USA
1992 DUGGAL PRODUCES AND INSTALLS THE FIRST WIDE FORMAT GRAPHIC BUILDING WRAP
2009 DUGGAL INSTALLS THE FIRST HIGH RESOLUTION UV 16 FOOT PRINTER IN THE UNITED STATES USING VOC FREE INKS
2020 DUGGAL IS THE FIRST IN THE WORLD TO INSTALL THE REVOLUTIONARY HD LANDA PRESS 2021 DUGGAL ACHIEVED THE BRONZE CERTIFICATION IN
1982 DUGGAL IS THE FIRST LAB TO PROVIDE DRUM SCANNING AND DIGITAL IMAGING
2014 DUGGGAL OPENS A 35,000 SQ. FT. VENUE & PRODUCTION FULFILLMENT FACILITY. WINNER OF 2014 NATIONAL GRID AWARD FOR ENERGY EFFICIENCY
1972 DUGGAL IS THE FIRST LAB TO BE OPEN 7 DAYS A WEEK
THE ECOVADIS SUSTAINABILITY RATING
2014 DUGGAL BECOMES SUSTAINABLE GREEN PRINTING PARTNERSHIP CERTIFIED
1962 BALDEV DUGGAL INVENTS AUTOMATED DIP AND DUNK FILM PROCESSING
MATERIALITY ASSESMENT.
2015 DUGGAL OPENS THE WORLD'S FIRST LEED GOLD CERTIFIED PRODUCTION HEADQUARTERS. A 100,000 SQ. FT. STATE-OF-THE-ART UTILIZING ECO FRIENDLY BUILDING PRACTICES, SOLAR AND WIND POWER, AND WATER COLLECTION.
1961 DUGGAL OPENS THE FIRST PHOTOGRAPHIC LAB IN WHAT IS NOW NEW YORK’S FAMOUS PHOTO DISTRICT
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TITLE Sustainability Philosophy
Our sustainable philosophy at Duggal Visual Solutions, Inc. is rooted in our steadfast commitment to environmental stewardship and social responsibility. We strive to lead the print industry by continuously enhancing our sustainability efforts across three key pillars:
In crafting our sustainability vision, we draw inspiration from leading frameworks such as the Natural Step, Cradle to Cradle, and Life Cycle Analysis. These frameworks guide us in developing environmentally friendly products, refining printing processes, and responsibly managing product end-of-life. At Duggal, sustainability is not just a goal but a guiding principle embedded in every facet of our operations. Through innovation, collaboration, and a relentless pursuit of excellence, we are committed to making a meaningful and lasting impact on our planet and communities alike. Duggal Sustainability: WHERE INNOVATION AND COLLABORATION MEET ENVIRONMENTAL CONSCIOUSNESS.
Environmental Sustainability
We prioritize minimizing our environmental impact by optimizing our manufacturing processes to reduce waste, non-recyclable materials, and energy consumption. Through diligent resource management, we aim to prevent pollution and promote the use of recyclable and reusable materials. Committed to compliance with all environmental and energy-related regulations, we pursue continual improvement in our environmental management systems to combat climate change and enhance sustainability.
Duggal is an equal opportunity employer with a majority-minority staff and management of over 500 experienced professionals.
We are proud to have the only LEED Gold graphic production facility in the United States, with features including rooftop solar power, rainwater collection, LED lighting, living walls, and sustainable building materials. On top of the LEED GOLD Certified manufacturing headquarters, Duggal partners with the Million Tree Challenge with One Tree Planted and the Monarch Watch to increase natural world biodiversity around the United States. Duggal has attained every major green certification in the printing industry including Forestry Stewardship Council Certified (FSC), Sustainable Green Printer (SGP) status, and a 2024 Gold EcoVadis rating, an accreditation which places Duggal in the top 3% globally for its sustainability practices.
Social & Employee Wellbeing Sustainability
Upholding the highest standards of health, safety, and employment regulations, we ensure a safe and supportive workplace environment. We advocate for and implement safe work practices while fostering a culture of equality, dignity, and respect for all employees. By prioritizing employee wellbeing, we aim to create a workplace where every individual thrives.
Industry Leadership & Collaboration
Beyond our own operations, we aspire to set a benchmark for sustainability within the graphics industry. We champion responsible practices that reduce the collective ecological footprint, aiming to inspire industry-wide adoption of sustainable measures. By aligning our efforts with global standards and reporting expectations, we strategically contribute to sustainable development both in the US and Europe.
2023
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TITLE Sustainability in Print Manufacturing
Current Industry Standard for Printing and Manufacturing
• Duggal is home to the Landa printer. This printer utilizes eco-friendly processes, using water-based inks, eliminating the need for printing plates and reducing ready time and waste. • The HP Indigo 12000 Digital Press is manufactured carbon neutral to offset carbon emissions and reduce environmental impact. • swissQprint is certified by the ISO standard 20690. Our swissQ printer is highly energy efficient, consuming 2.2 kWh of energy on average.
Although many graphic producers still use solvent inks, which chemically penetrate the substrate and release high quantities of atmospheric VOCs into the air, the print industry as a whole has begun to move towards the better practices which Duggal has been implementing for many years.
Duggal Sustainable Printing Technology
Duggal's Headquarters is the nation’s first LEED Gold Certified Production industrial facility, featuring solar panels, rainwater recycling systems, high-efficiency lighting fixtures, and living walls for natural ventilation. Duggal utilizes local power systems within the Brooklyn Navy Yard that feature virtually no transmission loss. Our energy provider features Siemens Combined Cycle Cogen technology, producing up to 50 percent more electricity, with less CO2 emissions than conventional plants.
As a Forest Stewardship Council (FSC) Certified Chain-of-Custody company, Duggal offers clients a number of official FSC certified products. These products are printed on the Landa and Indigo machines in Duggal’s West Hampton facility.
Eco-conscious Ink options
Since 2018, we have transitioned 90% of machine printers to LED cured GreenGuard certified printers.
• UV Printing: Unlike traditional solvent inks, UV ink sits on the surface of the substrate and is then cured as it leaves the printer. UV ink can be removed easier from the substrate, enabling it to be recycled efficiently and effectively, if possible. Our UV printers’ inks are also Volatile Organic Compound (VOC) free. • Aqueous Pigment Printing: Aqueous ink prints using similar technology and processes to traditional solvent-based printing practices. However, advantageously, water-based inks are VOC-free, require little ventilation, and use a spray head that is closer to the substrate to reduce excess ink use and waste. • Latex Printing: Latex ink is odorless and does not require specialized ventilation. The latex ink is compliant with many industry-leading certifications.
Machine Sustainability Metrics
• Durst P5 Tex uses 42% less energy, replacing an energy inefficient machine
• Durst P5 Dye Sub that is 25% more efficient and LED Curing
• MontiAntonio is 50% more efficient and includes more controls to reduce waste.
• New energy efficiency cutting machines reduce injury risk and production waste consumption
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TITLE Sustainable Print and Visual Graphics
Sustainable Packaging Packaging decisions have the potential to drastically impact and reduce Duggal’s excess material and waste consumption.
Sustainable Printing Production Duggal uses 100% VOC-free ink and printing practices, reducing its contributions to environmental and carcinogenic pollutants.
Our Packsize Machine eliminates the need to purchase pre-made boxes and identifies the right-sized corrugated packaging for our products.
During the production printing and manufacturing processes, Duggal optimizes material use.
This process ultimately contributes to lower carbon emissions, fuel needs, and packing material. Using SFI certified cardboard, Packsize eliminates empty spaces and filler material in packages, making disposing and recycling the package easier for the client.
• An inventory of materials is kept to ensure all possible material is utilized for a number of different projects.
• Duggal is actively consolidating suppliers and materials to be the most efficient we can be in our production and waste.
This process ultimately contributes to lower carbon emissions, fuel needs, and packing material by using cardboard that is:
• Extra rigid boards, cutoffs, and scrap material are separated and stored for future test prints and proofing.
• Sustainable Forestry Initiative (SFI) certified.
• Any excess large quantities of substrate that is not used is donated to Material for the Arts (MFTA), Duggal’s partner which donates excess material to New York City’s creatives, educators, and artists.
• Manufactured in Pennsylvania, USA.
• Made of 61% recycled content.
• Biodegradable within 11 months, according to FTC guidelines.
Sustainable Lightbox Production Duggal’s silicone edge graphic (SEG) lightbox frame systems are 100% custom built, made of 30% recycled aluminum and printed of material made of recycled content. Every profile is designed to Duggal specifications for consistency, durability and material reduction, and built to last well beyond the average retail store lifespan.
The SEG Lightbox Frame can be 100% recycled through local metal recycling services.
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TITLE Sustainable Solutions
End-of-Life
Materials are a crucial aspect at the core of Duggal’s operations. We want to be the front-runner in working with environmentally friendly materials, with the use of greener alternatives, supporting innovation and forming partnerships with organizations that can help us in this effort. We also focus on the circularity of our products, emphasizing reduction, reuse and recycling. We drew inspiration from resources such as the Natural Step, Cradle to Cradle and Life Cycle Analysis, which are sustainability frameworks to aid in environmentally friendly product development, printing processes as well as responsible end-of-life management.
Circularity and material life cycle are key ideas embedded within Duggal’s Sustainability Philosophy. As more responsible materials are created, we are equally responsible to identify how to ethically dispose of graphics so as not to contribute to landfill consumption practices. With this in mind, Duggal is actively researching and piloting end-of-life streams for various graphic materials. Below are various programs Duggal offers to clients.
End-of-life Solution Programs
Material Selection
• Fabric Lightbox Rental System.
By staying on the cutting edge of technology and research, Duggal strives to offer the highest quality large format materials and printing to our clientele. Previously, PVC vinyl dominated the industry. However, more recently, environmentally-aware material is created which Duggal has defined under the following umbrellas:
• Fabric Graphic Repurpose Program.
• PVC and PVC-free Vinyl Banner Upcycle Program
• PET Film Recycling R&D Program
• PVC-free.
Please contact your account representative to learn more about how to responsibly dispose of graphics or if you qualify to partake in Duggal’s End-of-Life Solution Programs.
• Made of recycled Content.
• Responsible and accessible end-of-life solution
• New energy efficiency cutting machines reduce injury risk and production waste consumption
For additional information on Duggal’s Green Story Please visit https://duggal.com/OurGreenStory
• Third-party certification.
• Made in North America
Our selection of graphic disposal opportunities is an ongoing program as new solutions are researched and developed!
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Thank You!
63 FLUSHING AVENUE, BUILDING 25, BROOKLYN, NY 11205. •. 212 242 7000 • WWW.DUGGAL.COM
NOTICE: NOT FOR DISTRIBUTION BEYOND INTENDED PARTIES, SPECIFIC ONLY TO REPRESENT THE CAPABILITIES AND SERVICES OF DUGGAL VISUAL SOLUTIONS, INC AND DUGGAL GREENHOUSE
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