Clean Air Industries is the leading innovator of air filtration products, engineered for environmental and economic excellence. Our ZeroMist™ and ZeroSmoke™ coalescing fiber technology was designed to overcome inherent flaws with competitive offerings.
SOLUTIONS FOR OIL MIST & OIL SMOKE
ZeroMist OM 1200 Oil Mist Collector
Clean Air Industries is the leading innovator of air filtration products engineered for environmental and economic excellence. Our ZeroMist™ and ZeroSmoke™ coalescing fiber technology was designed to overcome inherent flaws with competitive offerings. Conventional systems are not designed to handle modern CNC machining process demands with high- pressure coolant delivery, sub-micron particulate generation, and realistic maintenance demands. Clean Air Industries solutions are broad and offer benefits of lower maintenance and energy costs while improving morale and work environments by protecting workers and equipment from potentially hazardous contaminants. All Clean Air products are American Made in Rome, Georgia. In-House manufacturing allows us to control quality, consistency, and customization. When combined with Clean Air Industries decades of experience, we truly are unique – let us show you how.
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ZeroMist Oil Mist Collector
Traditional Solutions
Mechanical Filtration • Mesh pre-filter, metal impingement filter, & ASHRAE or MERV bag / envelope filters • 70% to 80% efficiency on submicronic particulate • Require DOP or HEPA final filter • Excessive maintenance costs from frequent filter changes required due to stress on final filters Electrostatic Precipitators • Operate with high voltage power supply to create electrostatic field • 95% Efficient on submicronic particulate, but require a tandem pass to handle process loads • precipitators will often require frequent maintenance / downtime for cleaning Centrifugal Stacked Disc • Rotational force with direct drive motors • Limited to particulate Over 1.0 Micron • Requires external HEPA or DOP final filter for recirculation • Require special pre-filtration for solid particulate to protect the disc stack • Limited to machine tool sized applications
Primary Risks • Oil Mist can contain small metallic particles, bacteria, and spores that give rise to respiratory problems. • Oil mist can cause skin problems including acne and eczema. • If untreated, oil mist eventually settles on the floor, increasing the risk of slip injuries in a plant. • Oil Mist can accumulate on surfaces inside HVAC Systems, which will impair its function, efficiency, filter life, and cause premature failures. • Oil Mist can harm electronic circuity and optical sensors in modern metalworking machines.
Technology Comparison
CENTRIFUGAL 10% to 90% Efficiency Outlet: 3 to 27 mg/m3
ELECTROSTATIC 20% to 90% Efficiency Outlet: 3 to 24 mg/m3
ZEROMIST 10% to 90% Efficiency Outlet: 3 to 27 mg/m3
Typical survey findings / inlet of 30 mg/m3 of oil mist
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ZEROMIST &
ZEROSMOKE SERIES
The Most Advanced Oil Mist & Smoke Collectors on the Market.
ZeroMist OM 1200 Oil Mist Collector ZeroMist and ZeroSmoke Collectors
Premier Solutions
• Fiber Bed Wicks Emulsion and Coalesces Particulate Into Larger Droplets • Droplets Fall to the Basin to be Drained or Reclaimed • Stage 1 & 2 Operate at 99.97% Efficiency • HEPA Grade Final Filter for 99.997% Efficiency at 0.3 Micron Particulate • Vertical and Modular Design for Machine Tool Mounted Units, Central Units for Multiple Machines, or Larger Central Systems for a Full Machine Line
sales@clean-air.com
1-866-665-1829
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ZeroMist Oil Mist Collector
Self-Draining Filter
All Clean Air ZeroMist & ZeroSmoke collectors utilize a unique technology that is designed to increase filter life and decrease maintenance costs. By using Fiber Bed technology, Stages 1 & 2 collect the oil and coalesce it into lager oil droplets until they are heavy enough to fall off the filter’s media fibers. This allows you reuse the captured coolant and see a longer filter life versus technology designed to saturate and collect oils. An optional pre-filter can be added to the unit for applications where lager particulate is present. This pre-filter captures particles before it reaches Stage 1, where they could potentially embed and ruin the deep fiber bed of the filters.
The Clean Air Advantage
• Multi-stage Filtration • Longer Filter Life • Lower Plant Down time • Reduced Maintenance Costs • Potential for Reclaim
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For use with water based & synthetic coolants • Grinding • Turning • Milling • EDM • Machining ZeroMist Applications
How It Works
1. Centrifugal Fan: Packaged units include centrifugal backward inclined blowers and energy efficient VFD duty rated motors. 2. Coalescing Filters: Application specific Stage 1 & 2 filters are the heart of these systems. The filters are self draining and allow for maximum collector efficiency and minimal maintenance with a filter life of 1 5 years depending on application. Combined filters are 99.97% efficient prior to final HEPA stage. 3. HEPA Grade Final: The final filter stage is the HEPA grade filter, rated for 99.997% efficiency at 0.3 microns. The result is an air emission cleaner than the air you currently breathe. 4. Inlet Plenum: A sloped inlet plenum with 1” NPT allows for a change in direction of the inlet air and a reduction in velocity. 5. Pump System: An automatic pump package allows discharge of the collected fluids back into the machining center or a lager coolant filtration system. Additional Options • Pre-Filter Kit for collection of lager particles. • Spray System for dryer applications and improved primary filtration in Stage 1.
ZeroSmoke Smoke Collector
• Heat Treating Processes • Cold Heading & Bolt Making • High Speed Grinding w/Oil • Rotary Transfer Machining • Gear Cutting • Forging ZeroSmoke Applications
sales@clean-air.com
1-866-665-1829
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HIGHSMOKE 2400
Enhanced Performance for Heavy Smoke Applications True to its name, the Clean Air HighSmoke™ 2400 was designed specifically for oil and steam rich environments, some of the most challenging applications in filtration. These units feature a larger coalescing fiber bed filter system with a lower permeability rating. This deep fiber bed media is suitable for filtration of higher concentrations of sub-micron particulate.
Designed for Excellence • Robust, Industrial Welded Cabinet • Coalescing Fiber Bed Technology
• Stage Specific Differential Pressure Gauges • HEPA Grade Final Filter for 99.997% Efficiency at 0.3 Micron Particulate • Inlet Plenum with 1” FPT Drain Fitting • Optional P-Trap, Automatic Pump and Spray System Continuous Duty & Maximum Airflow The HighSmoke 2400 can be mounted on a stand or floor mounted with external pump system. The unit is rated for 2,400 CFM at maximum saturated conditions. A 10HP energy efficient motor is paired with a narrow-width blower configuration for roughly 2.5” of external static pressure. The unit is outfitted with a sound-attenuated fan plenum to reduce sound levels and inlet connections can be supplied for either side of the unit. An optional VFD package can be used for improved energy efficiency. The HighSmoke 2400 is built in a modular design and can be supplied with a common inlet and outlet plenum or as a lager centralized system with remote external fan packages.
HighSmoke 2400
High Smoke Applications
• Die Casting • Forging • Hydromat Machining • Heat Treating • Cold Heading • High Speed Grinding • TubeMills
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SOLUTIONS FOR OIL MIST & OIL SMOKE
Why buy Clean Air Industries Oil Mist & Smoke Collectors?
Key Features: Efficient Capture: Designed for safe capture of airborne mist and smoke from emulsions and neat oil-based applications, our ZeroMist and ZeroSmoke Series employ coalescing fiber beds to efficiently trap and release contaminants. Extended Filter Life: With our coalescing fiber bed technology, expect over a year of filter life in various applications, from machining to cold heading. Recycle Coolants: By capturing and releasing oil mist and smoke, you can recycle your coolants, reducing waste andcosts. Clean Air: Our filtration system includes a HEPA stage, ensuring 99.97% efficiency down to 0.3 microns, providing cleaner air than typical workplace air quality. Enhanced Plant Cleanliness: Prevent oily residues on walls, ceilings, and floors, maintaining a safe and presentable work environment. Health and Safety: Protect worker health and meet stringent safety standards. As health concerns rise, adherence to OSHA, International, and industry exposure limits is crucial. Industry Leadership: Many US manufacturers are adopting European exposure limits below OSHA standards, necessitating high-efficiency filtration systems.
Conclusion: Clean Air Industries offers cutting-edge Oil Mist and Smoke Collectors featuring coalescing fiber bed technology. These units promote safety, efficiency, and environmental responsibility, aligning with evolving health and safety standards. Upgrade to our advanced filtration solutions to safeguard your workforce and meet stringent regulations. Contact us for more information.
(Manufacturing) 127 Franklin Rd Russellville, KY 42276
(Head Office & Manufacturing) 7 Superior Drive Rome, GA 30161
sales@clean-air.com
1-866-665-1829
www.clean-air.com
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