(Part B) Machinerys Handbook 31st Edition Pages 1484-2979

Machinery's Handbook, 31st Edition

ADHESIVES AND SEALANTS 2665 tape incorporating polytetrafluorethylene (PTFE). This tape gives a good initial seal and resists chemical attack, and is one of the only materials used for sealing systems that will seal against oxygen gas. Some other advantages of PTFE are that it acts as a lubricant, allows for high torquing, and has a good resistance to various solvents. Some disadvantages are that it may not pro­ vide a true seal between the two threaded surfaces, and it lubricates in the off direction, so it may allow fittings to loosen. In dynamic joints, tape may allow creep, resulting in leakage over time. The lubrication effect may allow overtightening, which can add stress or lead to breakage. Tape also may be banned in some hydraulic systems due to shredding, which may cause clogging of key orifices. Anaerobic Pipe Sealants.— The term anaerobic pipe sealants is used to describe anaero­ bic sealants used in tapered threaded assemblies for sealing and locking threaded joints. Sealing and locking are accomplished by filling the space between the threads with the sealant. In general, these pipe sealants are anaerobic adhesives consisting of mixtures of acrylic esters that remain liquid when exposed to air but harden when confined between threaded components to form an insoluble tough plastics. The strength of anaerobic pipe sealants is between that of elastomers and yielding metal. Clamp loads need be only tight enough to prevent separation in use. Because they de- velop strength by curing after they are in place, these sealants are generally forgiving of tolerances, tool marks, and slight misalignment. These sealants are formulated for use on metal substrates. If the materials are used on plastics, an activator or primer should be used to prepare the surfaces. Among the advantages of these anaerobic sealers are that they lubricate during assem- bly, they seal regardless of assembly torque, and they make seals that correspond with the burst rating of the pipe. They also provide controlled disassembly torque, do not cure outside the joint, and are easily dispensed on the production line. These sealants also have the lowest cost per sealed fitting. Among the disadvantages are that the materials are not suitable for oxygen service, for use with strong oxidizing agents, or for use at tempera- tures above 200 ° C (392°F). The sealants also are typically not suitable for diameters over M80 or 80 mm (approximately 3 inches). The many influences faced by pipe joints during service should be known and under­ stood at the design stage, when sealants are selected. Sealants must be chosen for reliabil- ity and long-term quality. Tapered pipe threads must remain leak-free under the severest vibration and chemical attack, also under heat and pressure surges. Applications of aerobic sealants are found in industrial plant fluid power systems, the textile industry, chemical processing, utilities and power generation facilities, petro- leum refining, and in marine, automotive, and industrial equipment. The materials are also used in the pulp and paper industries, in gas compression and distribution, and in waste-treatment facilities.

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