Clean Air Industries is the leading innovator of air filtration products, engineered for environmental and economic excellence. Our Weld Smoke Solutions are broad and offer benefits of lower maintenance and energy costs while improving morale and work environments by protecting workers and equipment from potentially hazardous contaminants.
SOLUTIONS FOR WELDING SMOKE AND FUMES
We Are The Experts
• Fully Designed & Engineered Systems • Improved Plant Cleanliness • Minimal Use of Floor Space • Minimized Energy Consumption • Enhanced Employee Morale • Increased Profitability Turnkey Solutions
Clean Air Industries is the leading innovator of air filtration products, engineered for environmental and economic excellence. Our Weld Smoke Solutions are broad and offer benefits of lower maintenance and energy costs while improving morale and work environments by protecting workers and equipment from potentially hazardous contaminants. All products are manufactured in-house, American made, allowing us to control quality, consistency, and customization. When combined with Clean Air Industries decades of experience, we truly are unique, let us show you how.
sales@clean-air.com
1-866-665-1829
www.clean-air.com
ZeroMist Oil Mist Collector
Standard Features • Ideal for welding, grinding, sanding, laser and plasma cutting fume and dust • Self-contained for easy install and improved safety • Limited footprint preserving valuable floor space • Adaptable for traditional ducted system or push / pull design • Extended filter life versus alternative designs • Lowest filter replacement cost in the Industry Central Dust Collectors An ideal fume extraction solution for large volume welding, cutting & finishing applications
Optional Features
Synapse™ Panel: Custom HMI / PLC panel that combines a VFD with human interface technology Remote Monitoring: Sensor driven operational monitoring of static pressure, fan amperage, heat & smoke detection Scheduling: Automatic or Scheduled Pulse Cleaning for minimized compressed air consumption High Efficiency Filtration: Improved filter life and operating performance with Merv 15 Nanofiber Technology VFD: Variable Frequency Drive for soft-start and improved operating efficiency Fire Suppression: Smoke and Heat Detection with Dry Chemical Agent
sales@clean-air.com
1-866-665-1829
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DUST COLLECTOR INSTALLATIONS
sales@clean-air.com
1-866-665-1829
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ZeroMist Oil Mist Collector
Liberty Series WeldCell WC-8
Standard Features • Ideal for Robotic Weld Cells and customizable with Oasis™ Flat Hoods • Limited footprint preserving valuable floor space • Plug and Play functionality for easy Install • Industry leading internal static pressure and lower can velocity • Enhanced filter life with higher active filter area and improved dust release • VFD standard for soft start, increased energy savings, noise reduction, and speed control of the motor • Convertible into ambient units An ideal fume extraction solution for smoke from robotic welding & welding cell operations
Specifications
• Air Flow: 6,000+ CFM • Filter Cartridges: Qty (8) Fire Retardant Filters in Merv 15 Nano Media • Compressed Air: 1” NPT Compressed Air connection 70 to 90 PSI required • Power: 3 Phase / 208, 240, 460 Volt (6 to 19A) • Construction: 12 Gauge Solid Weld
• Motor: Available in 10 to 20HP • Blowers: 4,000 to 8,000 CFM • Silencing: 65 to 78 dB a at 5’ • Dimensions: 42” x 46” x 183” • Weight: 2,350 lbs • Fire Suppression: Optional
sales@clean-air.com
1-866-665-1829
www.clean-air.com
Liberty Series WeldCell WC-4
Standard Features • Ideal for Robotic Weld Cells and customizable with Oasis™ Flat Hoods • Limited footprint preserving valuable floor space • Plug and Play functionality for easy Install • Industry leading internal static pressure and lower can velocity • Enhanced filter life with higher active filter area and improved dust release • VFD standard for soft start, increased energy savings, noise reduction, and speed control of the motor • Convertible into ambient units Premier dust and fume extraction solutions for manufacturing environments
Specifications
• Air Flow: 4,000 to 5,000 CFM • Filter Cartridges: Qty (4) Fire Retardant Filters in Merv 15 Nano Media • Compressed Air: 1” NPT Compressed Air connection 70 to 90 PSI required • Power: 3 Phase / 208, 240, 460 Volt (6 to 19A) • Construction: 12 Gauge Solid Weld • Motor: 7.5 HP
• Blowers: 4,000 to 5,000 CFM • Silencing: 65 to 78 dB a at 5’ • Dimensions: 42” x 46” x 141” • Weight: 1,950 lbs • Fire Suppression: Optional
sales@clean-air.com
1-866-665-1829
www.clean-air.com
ZeroMist Oil Mist Collector
Downdraft Systems
Capture welding fumes and grinding dust, ensuring a cleaner, safer workspace
Standard Features
• The Clean Air 2x3 Portable Downdraft Table offers immediate & effective weld fume extraction with walk up and work convenience for welders. • Offering 265 FPM capture velocity, it ensures reliable fume capture even welding 2 feet off the table. Watch below! • The Table captures fumes before reaching your breathing zone, preserving lung health and keeping lenses cleaner, longer.
• Included hinged side and back walls provide adjustable workspace for larger pieces.
• Automatic, usage-based filter cleaner activation removes maintenance worries.
• A light kit is included with the unit for optimal visibility.
• Constructed with robust 12-gauge powder- coated steel for lasting durability.
Specifications • 1200 CFM / 265 FPM of airflow • Automatic Timed Pulse filter cleaning system • Heavy-duty cabinet construction • Light Kit, hinged side & back walls included
sales@clean-air.com
1-866-665-1829
www.clean-air.com
Portable Fume Extractors
A Plug and Play weld fume solution
Standard Features
• Performance: The Clean Air P1200 Weld Fume Extractor features 1,200 CFM and an 8" fume arm, outperforming rivals with a nearly 2-foot draw distance, minimizing re- adjustment. • Cleaning System: Its unique rotating cleaning wand and continuous air stream extend filter life to 6-7x longer than competing extractors with traditional systems. • Tool Racks: Standard tool racks, cup holders, and tray conserve floor space, ensuring tools are accessible and safe. • Steel Fume Arm: Durable powder-coated steel arm withstands tough environments, superior to common plastic arms. • Sturdy Construction: Built with robust 12- gauge powder-coated steel, ensuring longevity. • Made in the USA: Proudly manufactured entirely in Rome, Georgia, ensuring high- quality production from start to finish.
Filter Cartridge
Specifications • Airflow: 1,200 CFM • Motor: 1.5 HP @ 3,450 RPM • Voltage: 120v/1/60Hz • Weight: 311 lbs • Fume Capture Arm: 7 ft x 8 ″ diameter
sales@clean-air.com
1-866-665-1829
www.clean-air.com
CLEAN AIR HOODS
Custom canopy solutions for improved source capture
Bolt Together Hoods
Oasis Flat Hoods Clean Air Industries Oasis™ Flat Hoods offer enhanced customization. Lighter weight than their bolt together counterparts, Oasis™ systems are built of durable steel with a transparent polycarbonate top panel. Oasis systems are easily customizable for unique modules and seamlessly integrate into duct lines. As with all Clean Air Industries hoods, we strongly recommend incorporating weld curtains for improved source containment.
Source capture starts with controlling the area in question properly sized hoods can significantly improve the likelihood of capture, reduce the effective area of filtration, and dramatically reduce the size of fume extraction system required for your equipment. Clean Air Industries hoods consist of a bolt together panel system, easily Bolt Together Hood integrated into duct work. Traditional hoods come standard with an intake baffle plate to help prevent sparks from entering the ducting system and can be easily disassembled to clean when desired. Traditional bolt together hoods are made to be hung but can be outfitted onto leg stands if desired.
sales@clean-air.com
1-866-665-1829
www.clean-air.com
Fire Suppression Options Enhanced safety for operating environments
Clean Air Industries Fire Suppression System has been designed with a combination of smoke and heat sensors that can be placed throughout the units. Smoke sensors provide an early warning, stop the motors, lock out pulsing, and suppress the air flow by closing louvers on both the intake and exhaust of the unit. Our dry chemical suppression agent is not dispensed unless the fire has been verified by the heat sensors without the use of potentially damaging liquids. On VFD-incorporated units, the Fire Suppression System is tied in with the drive, thus allowing the system a quick and controlled stop of the motors and blowers. For those desiring additional protection, sprinkler heads can be installed at the request of the end user. All collectors come standard with filters utilizing media impregnated with fire retardant resin.
In-Line Spark Arrestor Before reaching the filter chamber, a spark arrestor may be utilized by mounting the cooler to the duct line. Spark Arrestors provide a deflection and dropout point and reduce air speed with minimum pressure drop losses through the duct.
BaffleBox An optional Baffle Box can add additional protection. Inlet boxes include baffle plates and wire mesh filter technology to add further protection against high-risk sparks
sales@clean-air.com
1-866-665-1829
www.clean-air.com
WELD SMOKE & FUMES
Why is weld fume extraction equipment so important?
Welding is prevalent across multiple industries like manufacturing and construction. This process, while versatile, notably impacts indoor air quality in manufacturing settings by emitting dangerous fumes and particles. During welding, the heating of metal and electrodes releases particulates, while electrode coatings produce additional smoke and gases, introducing potential health hazards such as metal oxides and nitrogen oxides into the air. The degree of impact hinges on materials, ventilation, and work practices. To safeguard air quality and worker health, it's imperative to use a combination of strategies: • Air Filtration Systems: Integrate ventilation to capture and expel fumes. • Personal Protective Equipment: Ensure workers utilize respirators. • Adequate Ventilation: Establish sufficient airflow to dilute and dispel contaminants. • Process Modification: Adopt alternate techniques or materials that emit fewer fumes. • Proper Training: Elevate awareness & knowledge of risks and safe practices related to welding fumes.
Conclusion: Clean Air Industries offers a wide variety of weld smoke and fume collection options. These units promote safety, efficiency, and environmental responsibility, aligning with evolving health and safety standards. Upgrade to our advanced filtration solutions to safeguard your workforce and meet stringent regulations. Contact us for more information.
(Manufacturing) 127 Franklin Rd Russellville, KY 42276
(Head Office & Manufacturing) 7 Superior Drive Rome, GA 30161
sales@clean-air.com
1-866-665-1829
www.clean-air.com
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