TABLE OF CONTENTS MACHINING OPERATIONS Machinery's Handbook, 31st Edition
MICROMACHINING
SCREW MACHINES, BAND SAWS, CUTTING FLUIDS 1234 Automatic Screw Machine Tool Operations 1234 Knurling 1234 Revolutions for Top Knurling 1234 Cams for Threading 1235 Cutting Speeds and Feeds 1237 Spindle Revolutions 1238 Practical Points on Cam and Tool Design 1239 Stock for Screw Machine Products 1241 Band Saw Blade Selection 1242 Tooth Forms 1242 Types of Blades 1243 Band Saw Speed and Feed Rate 1244 Bimetal Band Saw Speeds 1245 Band Saw Blade Break-In 1246 Cutting Fluids for Machining 1247 Cutting and Grinding Fluids 1247 Cutting Oils 1247 Water-Miscible Fluids 1248 Selection of Cutting Fluids 1249 Turning, Milling, Drilling and Tapping 1250 Machining Operations 1251 Machining Magnesium 1252 Metalworking Fluids 1252 Classes of Metalworking Fluids 1252 Occupational Exposures 1253 Fluid Selection, Use, and Application 1254 Fluid Maintenance 1255 Respiratory Protection MACHINING NONFERROUS METALS AND NON- METALLIC MATERIALS 1256 Machining Nonferrous Metals 1256 Aluminum 1257 Magnesium 1258 Zinc Alloy Die Castings 1258 Monel and Nickel Alloys 1259 Copper Alloys 1259 Machining Non-Metals 1259 Hard Rubber 1259 Formica 1260 Micarta 1260 Ultrasonic Machining
(Continued) 1179 1182 1184
Contact Angle Measurement Dynamics of Microdroplets
Case Studies 1186 Microfabrication Processes and Parameters 1186 Micromilling 1189 Microdrilling 1191 Microturning 1192 Speeds and Feeds MACHINING ECONOMETRICS 1196 Tool Wear and Tool Life 1196 Equivalent Chip Thickness ( ECT ) 1197 Tool Life Relationships 1198 Taylor’s Equation 1201 G- and H- Curves 1202 V-ECT-T Graph and the Tool Life Envelope 1205 Forces and Tool Life 1207 Surface Finish and Tool Life 1209 Shape of Tool Life Relationships 1210 Minimum Cost 1211 Production Rate 1211 The Cost Function 1212 Global Optimum 1213 Optimization Models, Economic Tool Life when Feed is Constant 1216 Determination of Machine Settings and Calculation of Costs 1217 Formulas Valid for All Operation Types Including Grinding 1217 Calculation of Cutting Time and Feed Rate 1217 Scheduling of Tool Changes 1218 Calculation of Cost of Cutting and Grinding Operations 1221 Variation of Tooling and Total Cost with the Selection of Speeds and Feeds 1222 Selection of Optimized Data 1225 High-Speed Machining Econometrics 1226 Chip Geometry in Milling 1228 Mean Chip Thickness 1228 Formulas 1230 Forces and Tool Life 1231 High-Speed Milling 1232 Econometrics Comparison
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