(Part A) Machinerys Handbook 31st Edition Pages 1-1484

Machinery's Handbook, 31st Edition

1106

SPEEDS AND FEEDS FOR TURNING Table 7. Cutting Speeds and Feeds for Turning Titanium and Titanium Alloys

Tool Material

HSS

Uncoated Carbide (Tough)

f = feed (0.001 in/rev), s = speed (ft/min) Metric Units: f 3 25.4 = mm/rev, s 3 0.3048 = m/min Opt. Avg.

Brinell Hardness Number

Speed (fpm)

Material

Commercially Pure and Low Alloyed

f s f s f s

28 55 28 50 20 75

13 190 13 170 10 210

99.5Ti, 99.5Ti-0.15Pd

110-150 100-105

99.1Ti, 99.2Ti, 99.2Ti-0.15Pd, 98.9Ti-0.8Ni-0.3Mo

180-240 85-90

99.0 Ti

250-275

70

Alpha Alloys and Alpha-Beta Alloys

5Al-2.5Sn, 8Mn, 2Al-11Sn-5Zr- 1Mo, 4Al-3Mo-1V, 5Al-6Sn-2Zr- 1Mo, 6Al-2Sn-4Zr-2Mo, 6Al-2Sn- 4Zr-6Mo, 6Al-2Sn-4Zr-2Mo-0.25Si

300-350

50

310-350 320-370 320-380

40 30 20

6Al-4V

6Al-6V-2Sn, Al-4Mo,

f s

17 95

8 250

8V-5Fe-IAl

6Al-4V, 6Al-2Sn-4Zr-2Mo, 6Al-2Sn-4Zr-6Mo, 6Al-2Sn-4Zr-2Mo-0.25Si

320-380

40

375-420 375-440

20

4Al-3Mo-1V, 6Al-6V-2Sn, 7Al-4Mo

20 Beta Alloys

I Al-8V-5Fe

275-350 375-440

25

13V-11Cr-3Al, 8Mo-8V-2Fe-3Al, 3Al-8V-6Cr-4Mo-4Zr, 11.5Mo-6Zr-4.5Sn

f s

17 55

8 150

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20 The speed recommendations for turning with HSS (high-speed steel) tools may be used as starting speeds for milling titanium alloys, using Table 15a to estimate the feed required. Speeds for HSS (high-speed steel) tools are based on a feed of 0.012 inch/rev and a depth of cut of 0.125 inch; use Table 5c to adjust the given speeds for other feeds and depths of cut. The combined feed/ speed data in the remaining columns are based on a depth of cut of 0.1 inch, lead angle of 15 degrees, and nose radius of 3 ∕ 64 inch. Use Table 5a to adjust given speeds for other feeds, depths of cut, and lead angles; use Table 5b to adjust given speeds for increased tool life up to 180 minutes. Examples are given in the text. The combined feed/speed data in this table are based on tool grades (identified in Table 16) as follows: uncoated carbide, 15. Table 8. Cutting Speeds and Feeds for Turning Light Metals

Tool Material HSS Uncoated Carbide (Tough) Polycrystalline Diamond

f = feed (0.001 in/rev), s = speed (ft/min) Metric: f 3 25.4 = mm/rev, s 3 0.3048 = m/min Opt. Avg. Opt. Avg.

Material Description

Material Condition

Speed (fpm)

All wrought and cast magnesium alloys All wrought aluminum alloys, including 6061-T651, 5000, 6000, and 7000 series All aluminum sand and permanent mold casting alloys

A, CD, ST, and A 800

CD

600

f s ST and A 500 750 ST and A 600 Aluminum Die-Casting Alloys AC

36 2820

17 4570

f s f s f s f s

36 865

17 1280 11 2760

11 5890 a 8 4765

8 8270 4 5755

Alloys 308.0 and 319.0

— —

AC

80

24 2010

Alloys 390.0 and 392.0

ST and A 60 — — ST and A 100 AC 125

Alloy 413

32 430 36 630

15 720

10 5085 11 7560

5 6570 6 9930

All other aluminum die-casting alloys including alloys 360.0 and 380.0

17 1060

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