(Part A) Machinerys Handbook 31st Edition Pages 1-1484

Machinery's Handbook, 31st Edition

MILLING SPEED ADJUSTMENT FACTORS Table 15e. Tool Life Adjustment Factors for Face Milling, End Milling, Drilling, and Reaming

1127

Face Milling with Carbides and Mixed Ceramics

End Milling with Carbides and HSS

Twist Drilling and Reaming with HSS

Tool Life, T (minutes)

f m

f l

f s

f m

f l

f s

f m

f l

f s

15 45 90

1.69 1.78 1.87 1.10 1.23 1.35 1.11 1.21 1.30 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.72 0.70 0.67 0.94 0.89 0.83 0.93 0.89 0.85

180 0.51 0.48 0.45 0.69 0.69 0.69 0.87 0.80 0.72 The speeds and feeds given in Table 11 through Table 14 and Table 17 through Table 23 (except for HSS speeds in the first speed column) are based on a 45-minute tool life. To adjust the given speeds to obtain another tool life, multiply the adjusted cutting speed for the 45-minute tool life V 45 by the tool life factor from this table according to the following rules: for small feeds, where feed ≤ 1 ∕ 2 f opt , the cutting speed for the desired tool life T is V T = f s 3 V 15 ; for medium feeds, where 1 ∕ 2 f opt < feed < 3 ∕ 4 f opt , V T = f m 3 V 15 ; and for larger feeds, where 3 ∕ 4 f opt ≤ feed ≤ f opt , V T = f l 3 V 15 . Here, f opt is the largest ( optimum ) feed of the two feed/speed values given in the speed tables or the maximum feed f max obtained from Table 15c, if that table was used in calculating speed adjustment factors. Table 16. Cutting Tool Grade Descriptions and Common Vendor Equivalents

Approximate Vendor Equivalents

Tool Identification Code

Grade Description

Sandvik Coromant

Kennametal

Seco

Valenite

Cubic boron nitride

1 2 3

CB50 CC620 CC650 CC680 CC690 CT515 CT525 CD10

KD050 K060 K090

CBN20 VC721

Ceramics

480 480

Q32

4 (Whiskers) CC670

KYON2500 — —

5 (Sialon)

KYON2000 480

6 7 8 9

KYON3000 — Q6

Cermets

KT125 KT150 KD100

CM VC605 CR VC610 PAX20 VC727 — — TP100 SV310 TP300 SV235 TP200 SV325 TP100 SV315

Polycrystalline Coated carbides

10 11 12 13 14 15 16 17 18 19 20

GC-A — GC3015 KC910

GC235

KC9045

GC4025 KC9025

GC415

KC950

Uncoated carbides

H13A K8, K4H 883

VC2

S10T S1P S30T

K420, K28 CP20 VC7

K45

CP20 VC7 CP25 VC5

S6

K21, K25 CP50 VC56

SM30 CP25 VC35M See Table 2 on page 866 and the section Cemented Carbides and Other Hard Materials for more detailed information on cutting tool grades. The identification codes in column two correspond to the grade numbers given in the footnotes to Table 1 to Table 4b, Table 6 to Table 14, and Table 17 to Table 23. KC710

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