(Part A) Machinerys Handbook 31st Edition Pages 1-1484

Machinery's Handbook, 31st Edition

1250

CUTTING FLUIDS Cutting Fluids Recommended for Machining Operations

Material to be Cut

Turning

Milling

Mineral Oil with 10 Percent Fat

Soluble Oil (96 Percent Water)

Aluminum a

(or)

Soluble Oil

(or) (or)

Mineral Seal Oil Mineral Oil

25 Percent Sulfur base Oil 75 Percent Mineral Oil 25 Percent Lard Oil with 75 Percent Mineral Oil

b with

10 Percent Lard Oil with 90 Percent Mineral Oil Soluble Oil (96 Percent Water)

Alloy Steels b

Brass

Mineral Oil with 10 Percent Fat

Tool Steels and

Soluble Oil Soluble Oil Soluble Oil Soluble Oil Soluble Oil Dry

Low-carbon Steels

Copper

Soluble Oil Soluble Oil Soluble Oil Soluble Oil Dry

Monel Metal Cast Iron c Malleable Iron

Bronze

10 Percent Lard Oil with 90 Percent Mineral Oil

Mineral Seal Oil

Magnesium d

Material to be Cut

Drilling

Tapping

Lard Oil Sperm Oil Wool Grease

Soluble Oil (75 to 90 Percent Water) 10 Percent Lard Oil with 90 Percent Mineral Oil

(or) (or) (or)

Aluminum a

(or)

25 Percent Sulfur-base Oil b Mixed with Mineral Oil 30 Percent Lard Oil with 70 Percent Mineral Oil 10 to 20 Percent Lard Oil with Mineral Oil 25 to 40 Percent Lard Oil with Mineral Oil 25 Percent Sulfur-base Oil b with 75 Percent Mineral Oil 25 to 40 Percent Lard Oil Mixed with Mineral Oil Soluble Oil Sulfur-base Oil b Mixed with Mineral Oil 25 Percent Lard Oil with 75 Percent Mineral Oil Dry

Alloy Steels b

Soluble Oil

Soluble Oil (75 to 90 Percent Water) 30 Percent Lard Oil with 70 Percent Mineral Oil

Brass

(or)

Tool Steels and

Soluble Oil

Low-carbon Steels

(or)

Copper

Soluble Oil

Monel Metal

Soluble Oil

(or)

Dry

Cast Iron c

(or)

Malleable Iron

Soluble Oil Soluble Oil

Soluble Oil

20 Percent Lard Oil with 80 Percent Mineral Oil 20 Percent Lard Oil with 80 Percent Mineral Oil

Bronze

60-second Mineral Oil

Magnesium d

a In machining aluminum, several varieties of coolants may be used. For rough machining, where the stock removal is sufficient to produce heat, water soluble mixtures can be used with good results to dissipate the heat. Other oils that may be recommended are straight mineral seal oil; a 50-50 mixture of mineral seal oil and kerosene; a mixture of 10 percent lard oil with 90 percent kerosene; and a 100-second mineral oil cut back with mineral seal oil or kerosene. b The sulfur-base oil referred to contains 4 1 ⁄ 2 percent sulfur compound. Base oils are usually dark in color. As a rule, they contain sulfur compounds resulting from a thermal or catalytic refinery process. When so processed, they are more suitable for industrial coolants than when they have had such compounds as flowers of sulfur added by hand. The adding of sulfur compounds by hand to the coolant reservoir is of temporary value only, and the non-uniformity of the solution may affect the machining operation. c A soluble oil or low-viscosity mineral oil may be used in machining cast iron to prevent excessive metal dust.

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