TABLE OF CONTENTS MANUFACTURING PROCESSES Machinery's Handbook, 31st Edition
SHEET METAL WORKING AND PRESSES 1401 Basic Theory of Metal Working 1402 Stress-Strain Relationship 1404 Designing Parts for Production 1406 Shearing 1406 Shearing Forces 1408 Clearance 1408 Cutoff and Parting 1409 Blanking and Punching 1410 Clearance 1412 Die Opening Profile 1412 Deformation Force, Work, and Force of Press 1413 Stripper Force 1413 Blanking Pressure 1414 Fine Blanking 1416 Shaving 1417 Bending 1417 Inside Bend Radius 1423 Three-Roll Bending 1423 Two-Roll Bending 1424 Drawing 1424 Mechanics of Deep Drawing 1427 Blanks for Cylindrical Shells 1430 Ironing Process 1431 Stretch Forming 1432 Spinning 1434 Rubber Pad and Hydroforming 1435 Superplastic Forming and Diffusion Bonding 1439 High-Energy Rate Metal Forming 1439 Explosive 1440 Electromagnetic 1441 Electrohydraulic 1442 Lubricants and Their Effects on Press Work 1443 Joining and Edging 1444 Sheet Metal Joints 1446 Other Types of Duct Connections 1447 Flanged Duct Connections
SHEET METAL WORKING AND PRESSES
(Continued) 1461 1461 1461
Compression
Roll
Use of Filling Material 1462 Presses for Sheet Metal Working 1462 Mechanical 1464 Gap-Frame 1465 Straight Side 1465 Hydraulic 1466 Mechanical versus Hydraulic 1467 Lubrication System 1468 Press Selection ELECTRICAL DISCHARGE MACHINING
1469 EDMTerms 1471 EDM Process 1474
Electrical Control Adjustments Workpiece Materials Characteristics of Materials Electrode Materials
1475 1475 1475 1476 1477
Types of Electrodes Making Electrodes
1479 Wire EDM
METAL CASTING, MOLDING, AND EXTRUSION 1480 Material Properties for Iron and Steel Casting 1480 Gray Cast Iron 1480 White Cast Iron 1480 Chilled Cast Iron 1480 Alloy Cast Iron 1481 Malleable-Iron Castings 1481 Ductile Cast Iron 1482 Steel Castings 1482 Carbon Steel Castings 1483 Alloy Steel Castings 1484 Heat-Resistant Steel Castings 1485 Corrosion-Resistant Steel Castings 1486 Nonferrous Casting Metals 1486 Aluminum 1487 Copper 1488 Magnesium 1488 Casting of Metals 1489 Heating and Pouring the Metal 1490 Fluid Flow
1448 Sheet Metal Mill Finishes 1453 Sheet Metal Gauge Sizes 1454 Classification of Dies 1454 Single-Station 1454 Multiple-Station 1455 Steel Rule 1458 Pipe and Tube Bending 1459 Press Bending 1460 Rotary Draw
1397
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