(Part A) Machinerys Handbook 31st Edition Pages 1-1484

Spring Design Table 3. Formulas for Compression Springs Machinery's Handbook, 31st Edition

318

Type of End

Open or Plain (not ground)

Open or Plain (with ends ground)

Squared or Closed (not ground)

Closed and Ground

Feature

Formula a

N FL d 3 −

N FL d 2 −

TC FL

N FL d −

Pitch ( p )

Solid Height ( SH ) Number of Active Coils ( N ) Total Coils ( TC ) Free Length ( FL )

( TC + 1) d

( TC + I) d

TC 3 d

TC 3 d

1

p FL d 2 3

p FL d 2 2

N TC

N TC p FL

N TC

N TC

= = −

= − = −

= − = −

= − = −

p FL d

1

p FL d 3 2 − +

p FL d 2 2 − +

p FL

p FL d −

( p 3 TC ) + d

( p 3 N ) + 3 d

( p 3 N ) + 2 d

p 3 TC

a The symbol notation is given on page 304 .

Table 4. Formulas for Compression and Extension Springs

Formula a, b Springs made from round wire Springs made from square wire

Feature Load, P Pounds

3

ND Gd F 8 3 4

3

Gd F 4

. P D Sd 0393 =

. 0416 P D =

Sd

=

=

. 558

ND

3

S ND GdF π =

. PD 0393

ND GdF P 2 =

D

Stress, Torsional, S Pounds per square inch

=

S

=

. 232

. 0416

d

d

3

2

3

. F Gd PND 558 4 =

. 232

8

SND

PND

Gd SND

3

2

3

2

Deflection, F Inch Number of Active Coils, N Wire Diameter, d Inch Stress due to Initial Tension, S it

π

F Gd =

=

=

Gd

4

N PD Gd F 8 3 4 = d GF SND π =

SD GdF π

. 558 N PD Gd F 4 =

GdF

=

=

2

. 232 3

SD

2

2

2

. S PD 255

. 232

SND

. 0416 PD

3

3

=

d

=

=

GF

S

S P S IT it # =

S IT

S P it =

#

a The symbol notation is given on page 304 . b Two formulas are given for each feature, and designers can use the one found to be appropriate for a given design. The end result from either of any two formulas is the same. Step 2: The 86.3 percent figure is also used to determine the deflection per coil f at 36 pounds load: 0.863 3 0.1594 = 0.1375 inch. Step 3: The number of active coils . . . AC f F 01375 125 91 = = =

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