(Part A) Machinerys Handbook 31st Edition Pages 1-1484

Machinery's Handbook, 31st Edition

516 Wrought CopperS AND COPPER Alloys Wrought Coppers and Copper Alloys.— Wrought copper alloys can be utilized in the annealed, cold-worked, stress-relieved, or hardened-by-heat-treatment conditions, de - pending on composition and end use. The “temper designation” for copper alloys is de- fined in ASTM Standard Recommended Practice B601, which is applicable to all product forms. Wrought coppers and high-copper alloys, like cast alloys, have a designated minimum copper content and may include other elements to impart special properties. Wrought brasses have zinc as the principal alloying element and may have other designated ele­ ments. They comprise the copper-zinc alloys; copper-zinc-lead alloys (leaded brasses); and copper-zinc-tin alloys (tin brasses). Four main groups comprise the wrought bronzes; copper-tin-phosphorus alloys (phos- phor bronze); copper-tin-lead-phosphorus alloys (leaded phosphor bronze); copper- aluminum alloys (aluminum bronzes); and copper-silicon alloys (silicon bronze). Wrought copper-nickel alloys, like the cast alloys, have nickel as the principal alloying element. The wrought copper-nickel-zinc alloys are known as “nickel silvers” because of their color. Table 3 lists the nominal composition, properties, and applications of common wrought copper alloys. Table 3. Properties and Applications of Wrought Coppers and Copper Alloys

Strength (ksi) Elonga­ tion in 2 in. (%) Tensile Yield

Nominal Composi­ tion (%)

Machin­ ability Rating a

Name and Number

Fabricating Characteristics and Typical Applications

Excellent hot and cold workability; good forgeability. Fabricated by blanking, coining, coppersmithing, drawing and upsetting, hot forging and pressing, spinning, swaging, stamping. Uses: busbars, bus conductors, waveguides, hollow conductors, lead-in wires and anodes for vacuum tubes, vacuum seals, transistor components, glass to metal seals, coaxial cables and tubes, klystrons, microwave tubes, rectifiers.

C10100 Oxygen-free electronic 99.99 Cu 32 -66 10 -53 55

20

C10200 Oxygen-free copper C10300 Oxygen-free, extra-low phosphorus

99.95 Cu 32-66 10-53 55

20 Fabricating characteristics same as C10100. Uses: busbars, waveguides.

Fabricating characteristics same as C10100. Uses: busbars, electrical conductors, tubular bus, and applications requiring good conductivity and welding or brazing properties. Fabricating characteristics same as C10100. Uses: auto gaskets, radiators, busbars, conductivity wire, contacts, radio parts, winding, switches, terminals, commutator segments; chemical process equipment, printing rolls, clad metals, printed-circuit foil. Fabricating characteristics same as C10100. Uses: refrigerators, air conditioners, gas and heater lines, oil burner tubes, plumbing pipe and tube, brewery tubes, condenser and heat-exchanger tubes, dairy and distiller tubes, pulp and paper lines, tanks; air, gasoline, and hydraulic lines. Fabricating characteristics same as C10100. Uses: downspouts, gutters, roofing, gaskets, auto radiators, busbars, nails, printing rolls, rivets, radio parts. Fabricated by drawing and stranding, stamping. Uses: electrical power transmission where resistance to softening under overloads is desired. Fabricating characteristics same as C10100. Uses: gaskets, radiators, busbars, windings, switches, chemical process equipment, clad metals, printed-circuit foil.

99.95 Cu, 0.003 P 32-55 10-50 50

20

C10400, C10500, C10700 Oxygen-free, silver-bearing

99.95 Cu 32-66 10-53 55

20

C10800 Oxygen-free, low phosphorus

99.95 Cu, 0.009 P 32-55 10-50 50

20

C11000 Electrolytic tough pitch copper

99.90 Cu, 0.04 O 32-66 10-53 55

20

C11000 Electrolytic tough pitch, anneal-resistant C11300, C11400, C11500, C11600 Silver-bearing tough pitch copper

99.90 Cu, 0.04 O, 0.01 Cd 99.90 Cu, 0.04 O, Ag

66

20

32-66 10-53 55

20

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