(Part A) Machinerys Handbook 31st Edition Pages 1-1484

Machinery's Handbook, 31st Edition

Datum Referencing 631 Tolerance, Geometric: The general term applied to the category of tolerances used to control form, profile, orientation, location, and runout. Tolerance, Unilateral: A tolerance where variation is permitted in only one direction from the specified dimension. True Geometric Counterpart: Theoretically perfect plane of a specified datum feature. Virtual Condition: A constant boundary generated by the collective effects of the feature size, its specified MMC or LMC material condition, and the geometric tolerance for that condition. Datum Referencing.— A datum indicates the origin of a dimensional relationship be- tween a toleranced feature and a designated feature or features on a part. The designated feature serves as a datum feature, whereas its true geometric counterpart establishes the datum plane. Because measurements cannot be made from a true geometric counterpart, which is theoretical, a datum is assumed to exist in and be simulated by the associated processing equipment. For example, machine tables and surface plates, although not true planes, are of such quality that they are used to simulate the datums from which measurements are taken and dimensions are verified. When magnified, flat surfaces of manufactured parts are seen to have irregularities, so that contact is made with a datum plane formed at a number of surface extremities or high points. Sufficient datum features, those most important to the design of the part, are chosen to position the part in relation to a set of three mutually per­ pendicular planes, the datum reference frame. This reference frame exists only in theory and not on the part. Therefore, it is necessary to establish a method for simulating the theo­ retical reference frame from existing features of the part. This simulation is accomplished by positioning the part on appropriate datum features to adequately relate the part to the reference frame and to restrict the degrees of freedom of the part in relation to it. These reference frame planes are simulated in a mutually perpendicular relationship to provide direction as well as the origin for related dimensions and measurements. Thus, when the part is positioned on the datum reference frame (by physical contact between each datum feature and its counterpart in the associated processing equipment), dimen­ sions related to the datum reference frame by a feature control frame are thereby mutually perpendicular. This theoretical reference frame constitutes the three-plane dimensioning system used for datum referencing. Depending on the degrees of freedom that must be controlled, a simple reference frame may suffice. At other times, additional datum reference frames may be necessary where physical separation occurs or the functional relationship of features requires that datum reference frames be applied at specific locations on the part. Each feature control frame must contain the datum feature references that are applicable. Datum Targets: Datum targets are used to establish a datum plane. They may be points, lines or surface areas. Datum targets are used when the datum feature contains irregulari­ ties, other features block the surface or the entire surface cannot be used. Examples where datum targets may be indicated include uneven surfaces, forgings and castings, weld­ ments, non-planar surfaces or surfaces subject to warping or distortion. The datum target symbol is located outside the part outline with a leader directed to the target point, area or line. The targets are dimensionally located on the part using basic or toleranced dimen­ sions. If basic dimensions are used, established tooling or gaging tolerances apply. A solid leader line from the symbol to the target is used for visible or near side locations, with a dashed leader line used for hidden or far side locations. The datum target symbol is divided horizontally into two halves. The top half contains the target point area if applica­ ble; the bottom half contains a datum feature identifying letter and target number. Target numbers indicate the quantity required to define a primary, secondary, or tertiary datum. If a target point or target line is indicated, the top half is left blank. Datum targets and datum features may be combined to form the datum reference frame, see Fig. 11.

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