2020TyCarbEndMills_Interactive

Pictorial Index

PAGE #5

PAGE #5

PAGE #6

PAGE #7

GP2R 2 Flute Design Premium TiAlN General Purpose

GP2RC-BN 2 Flute Ball Nose Premium TiAlN General Purpose

GP4R 4 Flute Design Premium TiAlN General Purpose Differential Pitch

GP4RC-BN 4 Flute Ball Nose Premium TiAlN General Purpose Differential Pitch

P M K N S H P M K N S H P M K N S H P M K N S H PAGE #9 ST4 STRATUS PAGE #10 PAGE #11 ST5 STRATUS PAGE #12 ST5X4C STRATUS Differential Pitch Eccentric Relief High Performance Max 4 x D DOC P M K N S H P M K N S H P M K N S H P M K N S H PAGE #13 ST7XC STRATUS 4 Flute Design Premium AlCrN Variable Helix Differential Pitch Eccentric Relief High Performance ST4BN STRATUS 4 Flute Ball Nose Premium AlCrN Variable Helix Differential Pitch Eccentric Relief High Performance 5 Flute Design Premium AlCrN Variable Helix Differential Pitch Eccentric Relief High Performance 5 Flute Design Premium AlCrN PAGE #16 PAGE #17 VE6EC VEGA PAGE #18

VE4EC VEGA 4 Flute Design Double Core Premium AlCrN Differential Pitch Machining <54 Rc High Performance

RC4RC 4 Flute Design Premium AlCrN

7 Flute Design Premium AlCrN Differential Pitch Eccentric Relief High Performance 2, 3, 4 x D DOC

6 Flute Design Premium AlCrN 50° Helix Angle Machining < 65 Rc High Performance

Differential Pitch High Performance Notched for Roughing

P M K N S H P M K N S H P M K N S H P M K N S H PAGE #19 SM4RC- 2 2 PAGE #21 PAGE #22 PAGE #23

OR2RC ORION

OR3RC ORION

RCOR3RC 3 Flute Design Polished Flutes Differential Pitch

4 Flute Design Premium AlCrN

2 Flute Design Polished Flutes General Purpose

3 Flute Design Polished Flutes Differential Pitch Aluminum Machining MicroGrain Carbide

Differential Pitch 2 Flutes Notched 2 Flutes Finish Style High Performance

Aluminum Machining Notched for Roughing MicroGrain Carbide

Aluminum Machining MicroGrain Carbide

P M K N S H P M K N S H P M K N S H P M K N S H PAGE #24 OR2RC-BN ORION 2 Flute Ball Nose PAGE #24 PAGE #25 PLOR3RC ORION PAGE #26

OR3RC-BN ORION 3 Flute Ball Nose Polished Flutes Differential Pitch

HF4RC High Feed End Mill 4 & 5 Flute Design Premium AlCrN Machining <54 Rc High Performance

3 Flute Design Polished Flutes Differential Pitch Aluminum Machining Sq. End & Ball Nose 3 Flute to Centre

Polished Flutes General Purpose Aluminum Machining MicroGrain Carbide

Aluminum Machining MicroGrain Carbide

P M K N S H P M K N S H P M K N S H P M K N S H PAGE #27 CH2RC Chamfer PAGE #27 CH4RC Chamfer PAGE #29 PAGE #30

DRM2RC 2 Flute Drill/Mill Premium TiAlN Angles 90°& 120°

SD2RC 2 Flute Spot Drill Premium TiAlN Tip Angle of 145°

4 Flute Design Premium TiAlN Defined Tip Dia. Angles 60°& 90°

2 Flute Design Premium TiAlN Angles 60°, 90° & 120°

P M K N S H P M K N S H P M K N S H P M K N S H

3

GP End Mills GP High Performance 4 Flute End Mills

TyCarb GP High Performance 4 flute end mills feature differential flute spacing to achieve virtually chatter free machining in a wide range of materials. Excellent results can be achieved on all steels from carbon to alloy as well as stainless and even exotic materials. With the unique design of these tools as well as the superior TiAlN coating you can expect excellent levels of performance in your machining applications.

•Differential flute spacing • Superior TiAlN PVD coating • Available with Cylindrical or Weldon style shanks • Available with square end as well as wide range of radius choices GP High Performance 4 Flute Ball Nose End Mills

TyCarb GP High Performance 4 flute ball nose end mills feature Differential flute spacing to achieve virtually chatter free machining in a wide range of materials. Excellent results can be achieved on all steels from carbon to alloy as well as stainless and even exotic materials. With the unique design of these tools as well as the superior TiAlN coating you can expect excellent levels of performance in your machining applications.

•Differential flute spacing • Superior TiAlN PVD coating • Available with Cylindrical or Weldon style shanks

TL25 Grade has a thick titanium aluminum nitride (TiAlN) PVD coating designed for the most demanding, dry machining applications. Due to it’s exceptional balance of wear and toughness this grade maintains sharp cutting edges and consistent controlled wear rates.

GP Recommended Cutting Parameters Work Material Type of Cut ap ae

Cutting Speed (SFM)

Feed (Inches per Tooth)

Min

Max

1/8 3/16 1/4 3/8 1/2 5/8 3/4

1

Low Carbon Steels < 38 Rc 1018, 12L14, 8620

Slotting Peripheral Slotting Peripheral Slotting Peripheral Slotting Peripheral Slotting Peripheral Slotting Peripheral Slotting Peripheral Slotting Peripheral Slotting Peripheral Slotting Peripheral Slotting Peripheral Slotting Peripheral Slotting Peripheral Slotting Peripheral

1 x D 1.5 x D 1 x D 1.5 x D 1 x D 1.5 x D

1 x D 0.5 x D 385 1 x D 0.5 x D 360 1 x D 0.5 x D 320 1 x D 0.5 x D 240 1 x D 0.5 x D 160 1 x D 0.5 x D 120 1 x D 0.5 x D 250 1 x D 0.5 x D 160 1 x D 0.5 x D 160 1 x D 0.5 x D 315 1 x D 0.5 x D 290 1 x D 0.5 x D 265 1 x D 0.5 x D 120 1 x D 0.5 x D 100

.0007 .0009 .0007 .0009 .0006 .0007 .0006 .0007 .0005 .0006 .0004 .0005 .0006 .0007 .0005 .0006 .0004 .0005 .0007 .0009 .0006 .0007 .0005 .0006 .0004 .0005 .0005 .0006

.0010 .0012 .0010 .0012 .0008 .0010 .0008 .0010 .0008 .0010 .0006 .0008 .0008 .0010 .0007 .0009 .0006 .0008 .0010 .0012 .0008 .0010 .0007 .0009 .0006 .0008 .0007 .0009

.0014 .0017 .0014 .0017 .0011 .0014 .0010 .0013 .0010 .0012 .0008 .0010 .0011 .0014 .0010 .0012 .0008 .0010 .0014 .0017 .0011 .0014 .0010 .0012 .0009 .0011 .0008 .0010

.0021 .0026 .0021 .0026 .0018 .0022 .0016 .0020 .0014 .0017 .0011 .0014 .0018 .0022 .0014 .0018 .0011 .0014 .0021 .0026 .0018 .0022 .0014 .0017 .0013 .0016 .0013 .0016

.0026 .0033 .0026 .0033 .0022 .0028 .0020 .0025 .0018 .0022 .0014 .0018 .0022 .0028 .0018 .0022 .0014 .0018 .0026 .0033 .0022 .0028 .0018 .0022 .0016 .0020 .0016 .0020

.0031 .0039 .0032 .0040 .0026 .0033 .0024 .0030 .0021 .0026 .0016 .0020 .0026 .0033 .0021 .0026 .0018 .0022 .0030 .0038 .0026 .0033 .0021 .0026 .0019 .0024 .0019 .0024

.0034 .0043 .0036 .0045 .0030 .0038 .0027 .0034 .0024 .0030 .0019 .0024 .0030 .0038 .0024 .0030 .0019 .0024 .0035 .0044 .0032 .0040 .0024 .0030 .0022 .0027 .0024 .0030

.0040 .0050 .0040 .0050 .0035 .0044 .0032 .0040 .0028 .0035 .0022 .0027 .0035 .0044 .0028 .0035 .0022 .0027 .0040 .0050 .0036 .0045 .0028 .0035 .0026 .0032 .0028 .0035

520

Medium & High Carbon Carbon Steels <35 Rc 1045, 1050, 1525, 1545 Alloy Steels & Tool Steels <35 Rc 4000 series, 5000 series P20, H13, A2, D2 Alloy Steels & Tool Steels <48 Rc 4000 series, 5000 series P20, H13, A2, D2 Martensitic & Ferritic Stainless Steels <35 Rc 13-8 PH, 15-5 PH, 17-4 PH, 400 & 500 series Martensitic & Ferritic Stainless Steels <48 Rc 13-8 PH, 15-5 PH, 17-4 PH, 400 & 500 series

500

420

0.75 x D 1.5 x D

380

1 x D 1.5 x D

260

0.75 x D 1.5 x D

180

Austenitic Stainless Steels 200 Series, 304, 304L, 309 High Strength Stainless Steels 310, 316, 316L Duplex Stainless Steels F55, 323, 2205 Gray Cast Iron GG15, GG25, GG30, GG40

1 x D 1.5 x D 1 x D 1.5 x D 1 x D 1.5 x D 1 x D 1.5 x D 1 x D 1.5 x D 1 x D 1.5 x D 1 x D 1.5 x D 1 x D 1.5 x D

300

210

195

400

Low to Medium Strength Ductile Cast Iron GGG40, GTS35

370

High Strength Ductile Iron GGG60, GTW55, GTS65

345

Titanium Alloys

160

High Temperature Alloys Inconel, Haynes, Stellite, Hastalloy

150

Notes:

Use lower value cutting speed for higher hardness or stock removal Use higher value cutting speed for lower hardness and finishing operations Adjust values for smaller taper machines

PICTORIAL INDEX

4

GP2R- 2 Flute End Mills GP2R- 2 Flute Ball Nose End Mills

GP 2 Flute End Mills TyCarb 2 flute end mills are designed for plunging, slotting and applications where increased chip clearance at higher feed rates are required in heavy peripheral machining applications. TyCarb GP Series 2 flute end mills are designed for general milling applications in low to medium carbon steels, cast iron, easy to machine stainless steels as well as aluminum, brass, bronze and copper alloys. Now available with square corners as well as corner rads and full ball nose variations that are available with either cylindrical or weldon shanks. • Available with Cylindrical or Weldon style shanks • Premium TiAlN PVD coating

2 Flute End Mills (Center Cutting / Weldon)

Cutter Dia.

Shank Dia.

Length of Cut

D esignation

OAL Corner Radius TL25

GP2RW-SQ0500 GP2RW-SQ0562 GP2RW-SQ0625 GP2RW-SQ0750 GP2RW-SQ0875 GP2RW-SQ1000

1/2 1/2

1

3

-

9/16 9/16 1.1/4 3.1/2 - 5/8 5/8 1.1/4 3.1/2 -

2 Flute End Mills (Center Cutting / Cylindrical)

3/4 3/4 1.1/2 4 7/8 7/8 1.1/2 4

- - -

1

1 1.1/2 4

Cutter Dia.

Shank Dia.

Length of Cut

D esignation

OAL Corner Radius TL25

GP2R-SQ0250

1/4 1/4 3/4 2.1/2 - 1/4 1/4 3/4 2.1/2 .020 1/4 1/4 3/4 2.1/2 .040 5/16 5/16 13/16 2.1/2 - 5/16 5/16 13/16 2.1/2 .020 3/8 3/8 7/8 2.1/2 - 3/8 3/8 7/8 2.1/2 .020 3/8 3/8 7/8 2.1/2 .040

GP2R-SQ0250-020 GP2R-SQ0250-040

GP2R-SQ0312

GP2R-SQ0312-020

GP2R-SQ0375

GP2R-SQ0375-020 GP2R-SQ0375-040

GP2R-SQ0437 GP2R-SQ0500

7/16 7/16 1/2 1/2 1/2 1/2 1/2 1/2

1 2.3/4 -

1 1 1

3 3 3

-

2 Flute Ball Nose End Mills (Center Cutting / Cylindrical)

GP2R-SQ0500-030 GP2R-SQ0500-060

.030 .060

GP2R-SQ0562 GP2R-SQ0625

9/16 9/16 1.1/4 3.1/2 - 5/8 5/8 1.1/4 3.1/2 - 5/8 5/8 1.1/4 3.1/2 .030 5/8 5/8 1.1/4 3.1/2 .060

Cutter Dia.

Shank Dia.

Length of Cut

D esignation

OAL Corner Radius TL25

GP2R-SQ0625-030 GP2R-SQ0625-060

GP2RC-BN0250 GP2RC-BN0312 GP2RC-BN0375 GP2RC-BN0500 GP2RC-BN0625 GP2RC-BN0750 GP2RC-BN1000

1/4 1/4 3/4 2.1/2 .125 5/16 5/16 13/16 2.1/2 .156 3/8 3/8 7/8 2.1/2 .187

GP2R-SQ0750

3/4 3/4 1.1/2 4 3/4 3/4 1.1/2 4 3/4 3/4 1.1/2 4 7/8 7/8 1.1/2 4

-

GP2R-SQ0750-030 GP2R-SQ0750-060

.030 .060

1/2 1/2

1

3

.250

5/8 5/8 1.1/4 3.1/2 .312

GP2R-SQ0875 GP2R-SQ1000

- -

3/4 3/4 1.1/2 4

.375 .500

1

1 1.1/2 4

1

1 1.1/2 4

PICTORIAL INDEX

5

GP4- Variable 4 Flute End Mills

Cutter Dia.

Shank Dia.

Length of Cut

The TyCarb GP Series of 4 flute end mills have been specifically designed for today’s difficult materials as well as the modern machinery now available. From Micro Grain Carbide Rod to differential fluting and superior PVD coating the GP Series excels in all materials and applications. The unique design enables true chatter-free machining. Excellent performance is achievable in slotting as well as profiling applications. The GP family is ideal for heavily interrupted cuts and when machining carbon, die, alloy and stainless steels, also titanium as well as other materials that generate high temperatures.

D esignation

OAL Corner Radius TL25

GP4R-SQ0375-020 3/8 3/8 7/8 2.1/2 .020 GP4R-SQ0375-030 3/8 3/8 7/8 2.1/2 .030 GP4R-SQ0375-060 3/8 3/8 7/8 2.1/2 .060 GP4R-SQ0375-120 3/8 3/8 7/8 2.1/2 .120

GP4E-SQ0375

3/8 3/8 1.1/8 3

---

GP4E-SQ0375-020 3/8 3/8 1.1/8 3

.020

GP4L-SQ0375

3/8 3/8 1.1/2 3.1/2 ---

GP4L-SQ0375-030 3/8 3/8 1.1/2 3.1/2 .030

GP4R-SQ0437 GP4S-SQ0500

7/16 7/16

1 2.3/4 ---

1/2 1/2 5/8 2.1/2 ---

GP4S-SQ0500-020 1/2 1/2 5/8 2.1/2 .020 GP4S-SQ0500-030 1/2 1/2 5/8 2.1/2 .030

GP4R-SQ0500

1/2 1/2

1 1 1

3 3 3

---

GP4R-SQ0500-030 1/2 1/2 GP4R-SQ0500-060 1/2 1/2

.030 .060

GP4E-SQ0500

1/2 1/2 1.1/4 3

---

4 Flute End Mills (Variable Flute / Center Cutting)

GP4E-SQ0500-020 1/2 1/2 1.1/4 3 GP4E-SQ0500-030 1/2 1/2 1.1/4 3 GP4E-SQ0500-060 1/2 1/2 1.1/4 3 GP4E-SQ0500-090 1/2 1/2 1.1/4 3 GP4E-SQ0500-120 1/2 1/2 1.1/4 3

.020 .030 .060 .090 .120

Cutter Dia.

Shank Dia.

Length of Cut

D esignation

OAL Corner Radius TL25

GP4S-SQ0125

1/8 1/8 1/4 1.1/2 ---

GP4S-SQ0125-010 1/8 1/8 1/4 1.1/2 .010 GP4S-SQ0125-015 1/8 1/8 1/4 1.1/2 .015

GP4M-SQ0500 GP4L-SQ0500

1/2 1/2 1.5/8 3.1/2 ---

1/2 1/2

2 2

4 4

---

GP4R-SQ0125

1/8 1/8 1/2

2 2

---

GP4L-SQ0500-030 1/2 1/2

.030

GP4R-SQ0125-010 1/8 1/8 1/2

.010

GP4R-SQ0562 GP4R-SQ0625

9/16 9/16 1.1/4 3.1/2 --- 5/8 5/8 1.1/4 3.1/2 ---

GP4S-SQ0187

3/16 3/16 5/16 1.1/2 ---

GP4S-SQ0187-015 3/16 3/16 5/16 1.1/2 .015

GP4R-SQ0625-030 5/8 5/8 1.1/4 3.1/2 .030 GP4R-SQ0625-060 5/8 5/8 1.1/4 3.1/2 .060

GP4R-SQ0187

3/16 3/16 5/8

2 2

---

GP4R-SQ0187-015 3/16 3/16 5/8

.015

GP4E-SQ0625

5/8 5/8 1.5/8 3.1/2 ---

GP4E-SQ0187 GP4S-SQ0250

3/16 3/16 7/8 2.1/2 ---

GP4E-SQ0625-030 5/8 5/8 1.5/8 3.1/2 .030

1/4 1/4 3/8

2 2 2

---

GP4S-SQ0750

3/4 3/4 7/8

3 3 3

---

GP4S-SQ0250-015 1/4 1/4 3/8 GP4S-SQ0250-030 1/4 1/4 3/8

.015 .030

GP4S-SQ0750-030 3/4 3/4 7/8 GP4S-SQ0750-060 3/4 3/4 7/8

.030 .060

GP4R-SQ0250

1/4 1/4 3/4 2.1/2 ---

GP4R-SQ0750

3/4 3/4 1.1/2 4

---

GP4R-SQ0250-020 1/4 1/4 3/4 2.1/2 .020 GP4R-SQ0250-030 1/4 1/4 3/4 2.1/2 .030 GP4R-SQ0250-060 1/4 1/4 3/4 2.1/2 .060

GP4R-SQ0750-030 3/4 3/4 1.1/2 4 GP4R-SQ0750-060 3/4 3/4 1.1/2 4 GP4R-SQ0750-090 3/4 3/4 1.1/2 4 GP4R-SQ0750-120 3/4 3/4 1.1/2 4

.030 .060 .090 .120

GP4L-SQ0250

1/4 1/4 1.1/4 3

---

GP4L-SQ0250-020 1/4 1/4 1.1/4 3

.020

GP4E-SQ0750

3/4 3/4 1.3/4 4

---

GP4S-SQ0312

5/16 5/16 1/2

2 2

---

GP4E-SQ0750-030 3/4 3/4 1.3/4 4 GP4E-SQ0750-060 3/4 3/4 1.3/4 4 GP4E-SQ0750-120 3/4 3/4 1.3/4 4

.030 .060 .120

GP4S-SQ0312-020 5/16 5/16 1/2

.020

GP4R-SQ0312

5/16 5/16 13/16 2.1/2 ---

GP4R-SQ0312-020 5/16 5/16 13/16 2.1/2 .020

GP4M-SQ0750 GP4R-SQ1000

3/4 3/4 2.3/8 5

--- ---

GP4S-SQ0375

3/8 3/8 1/2

2 2 2

---

1 1 1 1

1 1.1/2 4 1 1.1/2 4 1 1.1/2 4 1 1.1/2 4

GP4S-SQ0375-020 3/8 3/8 1/2 GP4S-SQ0375-030 3/8 3/8 1/2

.020 .030

GP4R-SQ1000-030 GP4R-SQ1000-060 GP4R-SQ1000-120

.030 .060 .120

GP4R-SQ0375

3/8 3/8 7/8 2.1/2 ---

PICTORIAL INDEX

6

GP4- 4 Flute End Mills GP4R- 4 Flute Ball Nose End Mills

The TyCarb GP Series of 4 flute end mills have been specifically designed for today’s difficult materials as well as the modern machinery now available. From Micro Grain Carbide Rod to differential fluting and superior PVD coating, the GP Series excels in all materials and applications.

GP Ball Nose Series End Mills are manufactured to the same stringent standards as our regular 4 flute cutters. Differential pitch and superior PVD coatings ensure trouble free performance on even themost difficult materials. These endmills are available with either Cylindrical or Weldon shanks.

4 Flute End Mills (Variable Flute / Center Cutting / Weldon)

4 Flute Ball Nose End Mills (Variable Flute / Cylindrical Shank)

Cutter Dia.

Shank Dia.

Length of Cut

Cutter Dia.

Shank Dia.

Length of Cut

D esignation

OAL Corner Radius TL25

D esignation

OAL Corner Radius TL25

GP4RW-SQ0500

GP4RC-BN0125 GP4RC-BN0187 GP4EC-BN0187 GP4RC-BN0250 GP4RC-BN0312 GP4RC-BN0375 GP4RC-BN0500 GP4RC-BN0625 GP4RC-BN0750 GP4RC-BN1000

1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2

1 1 1 1

3 3 3 3

---

1/8 1/8 1/2 3/16 3/16 5/8

2 2

.062 .094

GP4RW-SQ0500-015 GP4RW-SQ0500-030 GP4RW-SQ0500-060

.015 .030 .060

3/16 3/16 7/8 2.1/2 .094 1/4 1/4 3/4 2.1/2 .125 5/16 5/16 13/16 2.1/2 .156 3/8 3/8 7/8 2.1/2 .188

GP4EW-SQ0500

1/2 1/2 1.1/4 3 1/2 1/2 1.1/4 3 1/2 1/2 1.1/4 3

---

GP4EW-SQ0500-030 GP4EW-SQ0500-060

.030 .060

1/2 1/2

1

3

.250

GP4MW-SQ0500 GP4RW-SQ0562 GP4RW-SQ0625

1/2 1/2 1.5/8 3.1/2 --- 9/16 9/16 1.1/4 3.1/2 --- 5/8 5/8 1.1/4 3.1/2 --- 5/8 5/8 1.1/4 3.1/2 .030 5/8 5/8 1.1/4 3.1/2 .060 5/8 5/8 1.5/8 3.1/2 --- 5/8 5/8 1.5/8 3.1/2 .030

5/8 5/8 1.1/4 3.1/2 .313

3/4 3/4 1.1/2 4

.375 .500

1

1 1.1/2 4

GP4RW-SQ0625-030 GP4RW-SQ0625-060

GP4EW-SQ0625

GP4EW-SQ0625-030

GP4SW-SQ0750

3/4 3/4 7/8 3/4 3/4 7/8 3/4 3/4 7/8

3 3 3

---

GP4SW-SQ0750-030 GP4SW-SQ0750-060

.030 .060

GP4RW-SQ0750

3/4 3/4 1.1/2 4 3/4 3/4 1.1/2 4 3/4 3/4 1.1/2 4 3/4 3/4 1.1/2 4 3/4 3/4 1.1/2 4 3/4 3/4 1.3/4 4 3/4 3/4 1.3/4 4

---

GP4RW-SQ0750-030 GP4RW-SQ0750-060 GP4RW-SQ0750-090 GP4RW-SQ0750-120

.030 .060 .090 .120

4 Flute Ball Nose End Mills (Variable Flute / Weldon)

GP4EW-SQ0750

---

GP4EW-SQ0750-030

.030

Cutter Dia.

Shank Dia.

Length of Cut

D esignation

OAL Corner Radius TL25

GP4RW-SQ1000

1 1 1 1 1 1

1 1.1/2 4 1 1.1/2 4 1 1.1/2 4 1 1.1/2 4

---

GP4RW-SQ1000-030 GP4RW-SQ1000-060 GP4RW-SQ1000-120

.030 .060 .120

GP4RW-BN0375 GP4RW-BN0500 GP4RW-BN0625 GP4RW-BN0750 GP4RW-BN1000

3/8 3/8 7/8 2.1/2 .188

1/2 1/2

1

3

.250

5/8 5/8 1.1/4 3.1/2 .313

GP4MW-SQ1000 GP4LW-SQ1000

3/4 3/4 1.1/2 4

.375 .500

1 1

2 4

5 7

--- ---

1

1 1.1/2 4

PICTORIAL INDEX

7

STRATUS Designed for HSC (High Speed Cutting) & HPM (High Performance Milling)

STRATUS ST4 4 Flute End Mills • Differential Flute spacing • Variable Flute design • Eccentric Relief for improved edge strength • Tapered core for added stability • Next Generation AlCrN PVD coating • Post Process treatment after coating STRATUS ST5 5 Flute End Mills • Differential Flute spacing • Variable Flute design • Eccentric Relief for improved edge strength • Tapered core for added stability

• Next Generation AlCrN PVD coating • Post Process treatment after coating STRATUS ST5X4C 5 Flute Extended End Mills • Extended Cut length of 4 times diameter • Differential Flute spacing • Eccentric Relief for improved edge strength • Next Generation AlCrN PVD Coating • Post Process treatment after coating • Designed for HSC (High Speed Cutting) • Ideal tool for dynamic / trochoidal milling STRATUS ST7X2C, X3C & X4C 7 Flute End Mills • Extended Cut length of 2, 3 & 4 times diameter • Differential Flute spacing • Eccentric Relief for improved edge strength • Tapered core for added stability

• Next Generation AlCrN PVD Coating • Post Process treatment after coating • Designed for HSC (High Speed Cutting) • Ideal tool for dynamic / trochoidal milling • Supplied with Chip Management Grooves

PICTORIAL INDEX

8

STRATUS 4 Flute End Mills

•Premium Micro-grain carbide substrate •Next generation AlCrN PVD coating •Differential flute spacing for smooth cutting performance •Variable Helix design to combat vibration & chatter •Designed to Slot at 1 x D •Eccentric Relief for improved edge strength •Tapered core for added stability •All STRATUS end mills are Post Processed after coating to achieve improved tool performance.

Cutter Dia.

Shank Dia.

Length of Cut

TL30 Coated

D esignation

OAL Corner Radius

ST4LC-SQ0375

3/8 3/8 1.1/2 3.1/2 ---

ST4LC-SQ0375-030 3/8 3/8 1.1/2 3.1/2 .030

ST4RC-SQ0437

7/16 7/16

1 2.3/4 --- 1 2.3/4 .020

ST4RC-SQ0437-020 7/16 7/16

ST4SC-SQ0500

1/2 1/2 5/8 2.1/2 ---

ST4SC-SQ0500-015 1/2 1/2 5/8 2.1/2 .015 ST4SC-SQ0500-030 1/2 1/2 5/8 2.1/2 .030 ST4SC-SQ0500-060 1/2 1/2 5/8 2.1/2 .060

ST4RC-SQ0500

1/2 1/2

1 1 1

3 3 3

---

ST4RC-SQ0500-030 1/2 1/2 ST4RC-SQ0500-060 1/2 1/2

.030 .060

ST4EC-SQ0500

1/2 1/2 1.1/4 3

---

ST4EC-SQ0500-015 1/2 1/2 1.1/4 3 ST4EC-SQ0500-020 1/2 1/2 1.1/4 3 ST4EC-SQ0500-030 1/2 1/2 1.1/4 3 ST4EC-SQ0500-060 1/2 1/2 1.1/4 3 ST4EC-SQ0500-090 1/2 1/2 1.1/4 3 ST4EC-SQ0500-120 1/2 1/2 1.1/4 3

.015 .020 .030 .060 .090 .120

4 Flute End Mills (Variable Flute / Center Cutting)

ST4MC-SQ0500 ST4LC-SQ0500

1/2 1/2 1.5/8 3.1/2 ---

1/2 1/2

2 2

4 4 3 3 3

---

ST4LC-SQ0500-030 1/2 1/2

.030

Cutter Dia.

Shank Dia.

Length of Cut

TL30 Coated

D esignation

OAL Corner Radius

ST4SC-SQ0625

5/8 5/8 3/4

---

ST4SC-SQ0625-030 5/8 5/8 3/4 ST4SC-SQ0625-060 5/8 5/8 3/4

.030 .060

ST4RC-SQ0125

1/8 1/8 1/2

2 2 2 2

---

ST4RC-SQ0125-010 1/8 1/8 1/2

.010

ST4RC-SQ0187

3/16 3/16 5/8

---

ST4RC-SQ0625

5/8 5/8 1.1/4 3.1/2 ---

ST4RC-SQ0625-030 5/8 5/8 1.1/4 3.1/2 .030 ST4RC-SQ0625-060 5/8 5/8 1.1/4 3.1/2 .060

ST4RC-SQ0187-015 3/16 3/16 5/8

.015

ST4EC-SQ0187 ST4SC-SQ0250

3/16 3/16 7/8 2.1/2 ---

1/4 1/4 3/8

2 2

---

ST4EC-SQ0625

5/8 5/8 1.5/8 3.1/2 ---

ST4SC-SQ0250-020 1/4 1/4 3/8

.020

ST4EC-SQ0625-030 5/8 5/8 1.5/8 3.1/2 .030

ST4SC-SQ0750

3/4 3/4 7/8

3 3 3

---

ST4RC-SQ0250

1/4 1/4 3/4 2.1/2 ---

ST4RC-SQ0250-020 1/4 1/4 3/4 2.1/2 .020 ST4RC-SQ0250-030 1/4 1/4 3/4 2.1/2 .030 ST4RC-SQ0250-060 1/4 1/4 3/4 2.1/2 .060

ST4SC-SQ0750-030 3/4 3/4 7/8 ST4SC-SQ0750-060 3/4 3/4 7/8

.030 .060

ST4RC-SQ0750

3/4 3/4 1.1/2 4

---

ST4LC-SQ0250

1/4 1/4 1.1/4 3

---

ST4RC-SQ0750-030 3/4 3/4 1.1/2 4 ST4RC-SQ0750-060 3/4 3/4 1.1/2 4 ST4RC-SQ0750-090 3/4 3/4 1.1/2 4 ST4RC-SQ0750-120 3/4 3/4 1.1/2 4

.030 .060 .090 .120

ST4LC-SQ0250-020 1/4 1/4 1.1/4 3

.020

ST4RC-SQ0312

5/16 5/16 13/16 2.1/2 ---

ST4RC-SQ0312-020 5/16 5/16 13/16 2.1/2 .020

ST4SC-SQ0375

3/8 3/8 1/2

2 2

---

ST4EC-SQ0750

3/4 3/4 1.3/4 4

---

ST4SC-SQ0375-020 3/8 3/8 1/2

.020

ST4EC-SQ0750-030 3/4 3/4 1.3/4 4 ST4EC-SQ0750-060 3/4 3/4 1.3/4 4 ST4EC-SQ0750-120 3/4 3/4 1.3/4 4

.030 .060 .120

ST4RC-SQ0375

3/8 3/8 7/8 2.1/2 ---

ST4RC-SQ0375-020 3/8 3/8 7/8 2.1/2 .020 ST4RC-SQ0375-030 3/8 3/8 7/8 2.1/2 .030 ST4RC-SQ0375-060 3/8 3/8 7/8 2.1/2 .060 ST4RC-SQ0375-120 3/8 3/8 7/8 2.1/2 .120

ST4MC-SQ0750 ST4RC-SQ1000

3/4 3/4 2.3/8 5

--- ---

1

1 1.1/2 4 1 1.1/2 4 1 1.1/2 4 1 1.1/2 4

ST4RC-SQ1000-030 1 ST4RC-SQ1000-060 1 ST4RC-SQ1000-120 1

.030 .060 .120

ST4EC-SQ0375

3/8 3/8 1.1/8 3

---

ST4EC-SQ0375-020 3/8 3/8 1.1/8 3

.020

PICTORIAL INDEX

9

STRATUS 4 Flute Ball Nose End Mills

The STRATUS family of Premium end mills bring a new performance level to machining of todays difficult to machine materials. We have incorporated many of the advanced features necessary to achieve superior results.

• Premium Micro-grain carbide substrate • Next generation AlCrN PVD coating • 4 flute Differential spacing for smooth cutting performance • Variable Helix design to combat vibration & chatter

•Eccentic Relief for improved edge strength •Tapered core for added stability •All STRATUS end mills are Post Proces sed after coating to achieve improved tool performance

STRATUS 4 Flute Cylindrical Shank Ball Nose End Mills

Cutter Dia.

Shank Dia.

Length of Cut

TL30 Coated

D esignation

OAL Corner Radius

ST4RC-BN0250 ST4RC-BN0312 ST4SC-BN0375 ST4RC-BN0375 ST4RC-BN0500 ST4EC-BN0500 ST4RC-BN0625 ST4RC-BN0750 ST4RC-BN1000

1/4 1/4 3/4 2.1/2 .120 5/16 5/16 13/16 2.1/2 .156

3/8 3/8 1/2

2

.188

3/8 3/8 7/8 2.1/2 .188

1/2 1/2

1

3

.250 .250

1/2 1/2 1.1/4 3

5/8 5/8 1.1/4 3.1/2 .313

3/4 3/4 1.1/2 4

.375 .500

1

1 1.1/2 4

STRATUS ST4 & ST5 Recommended Cutting Parameters Work Material Type of Cut ap ae Cutting Speed (SFM)

Feed per flute (Inch)

Min

Max

3/16 1/4 3/8 1/2 5/8 3/4

1

Low Carbon Steels < 38 Rc 1018, 12L14, 8620

Slotting Peripheral Slotting Peripheral Slotting Peripheral Slotting Peripheral Slotting Peripheral Slotting Peripheral Slotting Peripheral Slotting Peripheral Slotting Peripheral Slotting Peripheral Slotting Peripheral Slotting Peripheral Slotting Peripheral Slotting Peripheral

1 x D 1.5 x D 1 x D 1.5 x D 1 x D 1.5 x D

1 x D 0.5 x D 480 1 x D 0.5 x D 450 1 x D 0.5 x D 400 1 x D 0.5 x D 300 1 x D 0.5 x D 200 1 x D 0.5 x D 150 1 x D 0.5 x D 310 1 x D 0.5 x D 200 1 x D 0.5 x D 200 1 x D 0.5 x D 390 1 x D 0.5 x D 360 1 x D 0.5 x D 330 1 x D 0.5 x D 150 1 x D 0.5 x D 120

.0010 .0013 .0010 .0013 .0008 .0010 .0005 .0008 .0007 .0009 .0006 .0008 .0008 .0010 .0007 .0009 .0006 .0008 .0010 .0013 .0008 .0010 .0006 .0008 .0006 .0008 .0006 .0007

.0014 .0017 .0014 .0017 .0011 .0014 .0010 .0013 .0010 .0012 .0008 .0010 .0011 .0014 .0010 .0012 .0008 .0010 .0014 .0017 .0011 .0014 .0010 .0012 .0009 .0011 .0008 .0010

.0021 .0026 .0021 .0026 .0018 .0022 .0016 .0020 .0014 .0017 .0011 .0014 .0018 .0022 .0014 .0018 .0011 .0014 .0021 .0026 .0018 .0022 .0014 .0017 .0013 .0016 .0013 .0016

.0026 .0033 .0026 .0033 .0022 .0028 .0020 .0025 .0018 .0022 .0014 .0018 .0022 .0028 .0018 .0022 .0014 .0018 .0026 .0033 .0022 .0028 .0018 .0022 .0016 .0020 .0016 .0020

.0031 .0039 .0032 .0040 .0026 .0033 .0024 .0030 .0021 .0026 .0016 .0020 .0026 .0033 .0021 .0026 .0018 .0022 .0030 .0038 .0026 .0033 .0021 .0026 .0019 .0024 .0019 .0024

.0034 .0043 .0036 .0045 .0030 .0038 .0027 .0034 .0024 .0030 .0019 .0024 .0030 .0038 .0024 .0030 .0019 .0024 .0035 .0044 .0032 .0040 .0024 .0030 .0022 .0027 .0024 .0030

.0040 .0050 .0040 .0050 .0035 .0044 .0032 .0040 .0028 .0035 .0022 .0027 .0035 .0044 .0028 .0035 .0022 .0027 .0040 .0050 .0036 .0045 .0028 .0035 .0026 .0032 .0028 .0035

650

Medium & High Carbon Carbon Steels <35 Rc 1045, 1050, 1525, 1545 Alloy Steels & Tool Steels <35 Rc 4000 series, 5000 series P20, H13, A2, D2 Alloy Steels & Tool Steels <48 Rc 4000 series, 5000 series P20, H13, A2, D2 Martensitic & Ferritic Stainless Steels <35 Rc 13-8 PH, 15-5 PH, 17-4 PH, 400 & 500 series Martensitic & Ferritic Stainless Steels <48 Rc 13-8 PH, 15-5 PH, 17-4 PH, 400 & 500 series

625

525

0.75 x D 1.5 x D

475

1 x D 1.5 x D

325

0.75 x D 1.5 x D

225

Austenitic Stainless Steels 200 Series, 304, 304L, 309 High Strength Stainless Steels 310, 316, 316L Duplex Stainless Steels F55, 323, 2205 Gray Cast Iron GG15, GG25, GG30, GG40

1 x D 1.5 x D 1 x D 1.5 x D 1 x D 1.5 x D 1 x D 1.5 x D 1 x D 1.5 x D 1 x D 1.5 x D 1 x D 1.5 x D 1 x D 1.5 x D

375

260

240

500

Low to Medium Strength Ductile Cast Iron GGG40, GTS35

460

High Strength Ductile Iron GGG60, GTW55, GTS65

430

Titanium Alloys

200

High Temperature Alloys Inconel, Haynes, Stellite, Hastalloy

170

Notes:

Use lower value cutting speed for higher hardness or stock removal Use higher value cutting speed for lower hardness and finishing operations Adjust values for smaller taper machines

PICTORIAL INDEX

10

STRATUS 5 Flute End Mills

The STRATUS family of Premium end mills bring a new performance level to machining of todays difficult to machine materials. We have incorporated many of the advanced features necessary to achieve superior results • Premium Micro-grain carbide substrate • Next generation AlCrN PVD coating • 5 flute Differential spacing for smooth cutting performance • Variable Helix design to combat vibration & chatter • Designed to Slot at 1 x D • Eccentric Relief for improved edge strength • Tapered core for added stability

• All STRATUS end mills are Post Processed after coating to achieve improved tool performance

STRATUS 5 Flute High Performance Cylindrical Shank End Mills D esignation Cutter Dia. Shank Dia. Length of Cut

Cutter Dia.

Shank Dia.

Length of Cut

OAL Radius TL30 Coated

D esignation

OAL Radius TL30 Coated

ST5RC-SQ0187

3/16 3/16 5/8

2 2

---

ST5EC-SQ0500-020 1/2 1/2 1.1/4 3 ST5EC-SQ0500-030 1/2 1/2 1.1/4 3 ST5EC-SQ0500-060 1/2 1/2 1.1/4 3 ST5EC-SQ0500-090 1/2 1/2 1.1/4 3 ST5EC-SQ0500-120 1/2 1/2 1.1/4 3

.020 .030 .060 .090 .120

ST5RC-SQ0187-015 3/16 3/16 5/8

.015

ST5EC-SQ0187 ST5RC-SQ0250

3/16 3/16 7/8 2.1/2 --- 1/4 1/4 3/4 2.1/2 ---

ST5RC-SQ0250-020 1/4 1/4 3/4 2.1/2 .020 ST5RC-SQ0250-030 1/4 1/4 3/4 2.1/2 .030 ST5RC-SQ0250-060 1/4 1/4 3/4 2.1/2 .060

ST5RC-SQ0625

5/8 5/8 1.1/4 3.1/2 ---

ST5RC-SQ0625-030 5/8 5/8 1.1/4 3.1/2 .030 ST5RC-SQ0625-060 5/8 5/8 1.1/4 3.1/2 .060

ST5RC-SQ0312

5/16 5/16 13/16 2.1/2 ---

ST5RC-SQ0312-020 5/16 5/16 13/16 2.1/2 .020

ST5EC-SQ0625

5/8 5/8 1.5/8 3.1/2 ---

ST5RC-SQ0375

3/8 3/8 7/8 2.1/2 ---

ST5EC-SQ0625-030 5/8 5/8 1.5/8 3.1/2 .030

ST5RC-SQ0375-020 3/8 3/8 7/8 2.1/2 .020 ST5RC-SQ0375-030 3/8 3/8 7/8 2.1/2 .030 ST5RC-SQ0375-060 3/8 3/8 7/8 2.1/2 .060 ST5RC-SQ0375-120 3/8 3/8 7/8 2.1/2 .120

ST5RC-SQ0750

3/4 3/4 1.1/2 4

---

ST5RC-SQ0750-030 3/4 3/4 1.1/2 4 ST5RC-SQ0750-060 3/4 3/4 1.1/2 4 ST5RC-SQ0750-090 3/4 3/4 1.1/2 4 ST5RC-SQ0750-120 3/4 3/4 1.1/2 4

.030 .060 .090 .120

ST5EC-SQ0375

3/8 3/8 1.1/8 3

---

ST5EC-SQ0375-020 3/8 3/8 1.1/8 3

.020

ST5EC-SQ0750

3/4 3/4 1.3/4 4

---

ST5SC-SQ0500 ST5RC-SQ0500

1/2 1/2 5/8 2.1/2 ---

ST5EC-SQ0750-030 3/4 3/4 1.3/4 4 ST5EC-SQ0750-060 3/4 3/4 1.3/4 4 ST5EC-SQ0750-120 3/4 3/4 1.3/4 4

.030 .060 .120

1/2 1/2

1 1 1 1

3 3 3 3

---

ST5RC-SQ0500-020 1/2 1/2 ST5RC-SQ0500-030 1/2 1/2 ST5RC-SQ0500-060 1/2 1/2

.020 .030 .060

ST5RC-SQ1000

1

1 1.1/2 4 1 1.1/2 4 1 1.1/2 4 1 1.1/2 4

---

ST5RC-SQ1000-030 1 ST5RC-SQ1000-060 1 ST5RC-SQ1000-120 1

.030 .060 .120

ST5EC-SQ0500

1/2 1/2 1.1/4 3

---

ST5EC-SQ0500-015 1/2 1/2 1.1/4 3

.015

PICTORIAL INDEX

11

STRATUS 5 Flute Extended End Mills

STRATUS 5 Flute Extended End Mills Designation Dia. Shank Dia.

• Differential Flute spacing • Eccentric Relief for improved edge strength • Tapered core for added stability • Post Process treatment after coating • Designed for HSC (High Speed Cutting) • Ideal tool for Dynamic / Trochoidal milling

LOC OAL Radius TL30 Coated

ST5X4C-SQ0375

3/8 3/8 1.1/2 3.1/2 --- 3/8 3/8 1.1/2 3.1/2 .030 3/8 3/8 1.1/2 3.1/2 .060

ST5X4C-SQ0375-030 ST5X4C-SQ0375-060

ST5X4C-SQ0500

1/2 1/2 2 1/2 1/2 2 1/2 1/2 2

4

---

ST5X4C-SQ0500-030 ST5X4C-SQ0500-060

4 .030 4 .060

ST5X4C-SQ0625

5/8 5/8 2.1/2 5

---

ST5X4C-SQ0625-030

5/8 5/8 2.1/2 5 .030

ST5X4C-SQ0750

3/4 3/4 3 3/4 3/4 3 3/4 3/4 3 3/4 3/4 3

6

---

ST5X4C-SQ0750-030 ST5X4C-SQ0750-060 ST5X4C-SQ0750-120

6 .030 6 .060 6 .120

ST5X4C-SQ1000

1 1 1 1

1 1 1 1

4 4 4 4

7

---

ST5X4C-SQ1000-030 ST5X4C-SQ1000-060 ST5X4C-SQ1000-120

7 .030 7 .060 7 .120

PICTORIAL INDEX

12

STRATUS 2xD, 3xD & 4xD 7 Flute End Mills

STRATUS 7 Flute End Mills (3xD)

• Differential Flute spacing • Eccentric Relief for improved edge strength • Tapered core for added stability • Next Generation AlCrN PVD Coating • Post Process treatment after coating • Designed for HSC (High Speed Cutting) • Ideal tool for dynamic / trochoidal milling • Supplied with Chip Management Grooves • Extended Cut length of 2, 3 or 4 times diameter

Shank Dia.

Designation

Dia.

LOC OAL Radius TL30 Coated

ST7X3C-SQ0375

3/8 3/8 1.1/8 3 3/8 3/8 1.1/8 3

---

ST7X3C-SQ0375-015 ST7X3C-SQ0375-030 ST7X3C-SQ0375-060

.015

3/8 3/8 1.1/8 3 .030 3/8 3/8 1.1/8 3 .060 1/2 1/2 1.1/2 3.1/2 --- 1/2 1/2 1.1/2 3.1/2 .030 1/2 1/2 1.1/2 3.1/2 .060 1/2 1/2 1.1/2 3.1/2 .090 5/8 5/8 1.7/8 4.1/2 --- 5/8 5/8 1.7/8 4.1/2 .030

ST7X3C-SQ0500

ST7X3C-SQ0500-030 ST7X3C-SQ0500-060 ST7X3C-SQ0500-090

ST7X3C-SQ0625

ST7X3C-SQ0625-030

ST7X3C-SQ0750

3/4 3/4 2.1/4 5

---

ST7X3C-SQ0750-030 ST7X3C-SQ0750-060 ST7X3C-SQ0750-090 ST7X3C-SQ0750-120

3/4 3/4 2.1/4 5 .030 3/4 3/4 2.1/4 5 .060 3/4 3/4 2.1/4 5 .090

3/4 3/4 2.1/4 5

.120

ST7X3C-SQ1000

1 1 1 1 1

1 1 1 1 1

3 3 3 3 3

6

---

ST7X3C-SQ1000-030 ST7X3C-SQ1000-060 ST7X3C-SQ1000-090 ST7X3C-SQ1000-120

6 .030 6 .060 6 .090

6

.120

STRATUS 7 Flute End Mills (4xD)

Shank Dia.

Designation

Dia.

LOC OAL Radius TL30 Coated

ST7X4C-SQ0375

3/8 3/8 1.1/2 3.1/2 --- 3/8 3/8 1.1/2 3.1/2 .030 3/8 3/8 1.1/2 3.1/2 .060

STRATUS 7 Flute End Mills (2xD)

ST7X4C-SQ0375-030 ST7X4C-SQ0375-060

Shank Dia.

Designation

Dia.

LOC OAL Radius TL30 Coated

ST7X4C-SQ0500

1/2 1/2 2 1/2 1/2 2 1/2 1/2 2 1/2 1/2 2 1/2 1/2 2

4

---

ST7X4C-SQ0500-030 ST7X4C-SQ0500-060 ST7X4C-SQ0500-090 ST7X4C-SQ0500-120

4 .030 4 .060 4 .090 4 .120

ST7X2C-SQ0375

3/8 3/8 3/4 2.1/2 --- 3/8 3/8 3/4 2.1/2 .030 3/8 3/8 3/4 2.1/2 .060

ST7X2C-SQ0375-030 ST7X2C-SQ0375-060

ST7X2C-SQ0500

1/2 1/2 1 1/2 1/2 1 1/2 1/2 1 1/2 1/2 1 1/2 1/2 1

3

---

ST7X2C-SQ0500-030 ST7X2C-SQ0500-060 ST7X2C-SQ0500-090 ST7X2C-SQ0500-120

ST7X4C-SQ0625

3 .030 3 .060 3 .090 3 .120

5/8 5/8 2.1/2 5

---

ST7X4C-SQ0625-030

5/8 5/8 2.1/2 5 .030

ST7X4C-SQ0750

3/4 3/4 3 3/4 3/4 3 3/4 3/4 3 3/4 3/4 3 3/4 3/4 3

6

---

ST7X4C-SQ0750-030 ST7X4C-SQ0750-060 ST7X4C-SQ0750-090 ST7X4C-SQ0750-120

6 .030 6 .060 6 .090 6 .120

ST7X2C-SQ0625

5/8 5/8 1.1/4 3.1/2 --- 5/8 5/8 1.1/4 3.1/2 .030 5/8 5/8 1.1/4 3.1/2 .060

ST7X2C-SQ0625-030 ST7X2C-SQ0625-060

ST7X2C-SQ0750

ST7X4C-SQ1000

3/4 3/4 1.1/2 4

---

1 1 1 1 1

1 1 1 1 1

4 4 4 4 4

7

---

ST7X2C-SQ0750-030 ST7X2C-SQ0750-060 ST7X2C-SQ0750-090 ST7X2C-SQ0750-120

ST7X4C-SQ1000-030 ST7X4C-SQ1000-060 ST7X4C-SQ1000-090 ST7X4C-SQ1000-120

3/4 3/4 1.1/2 4 .030 3/4 3/4 1.1/2 4 .060 3/4 3/4 1.1/2 4 .090 3/4 3/4 1.1/2 4 .120

7 .030 7 .060 7 .090 7 .120

PICTORIAL INDEX

13

Dynamic & Trochoidal Milling

The Ty-Carb Stratus ST7XC is a high performance line of carbide end mills that are designed with a unique geometry and chip splitters developed specifically for trochoidal / dynamic milling. These new HSC endmills are designed to maximize performance over traditional machining practices. The Stratus 7 is available in 2xD, 3xD and 4xD for proper optimization of your part and taking full advantage of your machine capabilities. The ST5XC series of end mills are primarily designed for finishing applications and do not include chip splitters. They are however an excellent choice for both Dynamic or Trochoidal milling when machine and application calls for 5 flute high performance end mills. Both the ST5XC & the ST7XC families of end mills have a honed cutting edge as well as a Post-Process treatment after Coating to improve chip flow while also reversing the stresses created in the Coating process. Advantages of Trochoidal / Dynamic Milling •Axial depth of cut 2xD – 4xD (utilizing the full edge of the endmill) •Particularly suited for difficult to machine materials •Reduced thermal stresses due to lower heat generated Increased cutting speeds possible • Increased feed rates possible •Machining of unstable or thin walled work pieces •Optimized metal removal rates for light duty machines •Reduced power requirements •Lower risk of spindle damage due to reduced torque fluctuations Dynamic & Trochoidal Milling Capabilities of ST5XC & ST7XC Multi-Flute End Mills

PICTORIAL INDEX

14

Dynamic & Trochoidal Milling Technical

The maximum recommended engagement ratio, based on material group, for trochoidal/dynamic milling can be seen in the chart below. Maximum Recommended Radial Engagement ae / D Material Group 20% (53.15) Carbon Steel / Alloy Steel 20% (53.15) Stainless Steel 20% (53.15) Cast Iron 10% (36.87) Super Alloys 16% (47.20) Hard Machining **Based on 3xD length of cut**

A helical ramp entry is the preferred method to enter into the middle of a part. The table shows the factors to the speed and feed charts below. The maximum entry hole diameter is calculated as 2x tool dia. – 2x corner radius.

Helical Ramp Entry Feed Factor with air / low pressure coolant

Feed Factor with high pressure coolant

Speed (SFM)

Ramp Angle

Tool

Stratus 5 As Per Chart Stratus 7 As Per Chart

IPT x 1.25 IPT x 1.25

IPT x 1.6 IPT x 1.6

0.5 deg

0.5 deg Diameter of the starting hole will be (2 x tool diameter) - (2 x corner radius)

Trochoidal Milling Factors

ae

Fz Factor

SFM Factor

Trochoidal Milling Adjustment Factors in the chart shown can be applied to the speed and feed chart based on engagement ratio ae /D (engagement angle) being used.

4% (23.07) 5% (25.84) 10% (36.87) 20% (53.15)

3

3 2

2.5

2

1.8 1.5

1.4 1.2

30% (66.42) 1.2 For 3xD increase values by 10%. For 2xD increase values by 20%

.0025

.0032

.0037

.0041

.0048

.0025

.0032

.0038

.0043

.0048

.0021

.0027

.0032

.0036

.0042

.0019

.0024

.0029

.0033

.0038

.0016

.0021

.0025

.0029

.0034

.0013

.0017

.0019

.0023

.0026

.0021

.0027

.0032

.0036

.0042

.0017

.0021

.0025

.0029

.0034

.0013

.0017

.0021

.0023

.0026

.0025

.0032

.0036

.0042

.0048

.0021

.0027

.0032

.0038

.0043

.0016

.0021

.0025

.0029

.0034

.0015

.0019

.0023

.0026

.0031

.0015

.0019

.0023

.0029

.0034

.0019

.0024

.0029

.0033

.0038

.0013

.0017

.0022

.0025

.0028

Notes: Recommended cutting parameters in chart are a baseline to be used for Trochoidal Milling application. Speeds and feeds need to be adjusted based on percentage of radial engagement using the factors in tables provided to maintain correct chip thickness. When using ST7 3 x D feeds can be increased 20% before factors are applied.

PICTORIAL INDEX

15

VEGA 4 Flute End Mills

VEGA 4 Flute End Mills Designation Dia.

The new 4 flute in the VEGA series of end mills are specifically engineered to be used in hardened steels, however performs very well in other materials from carbon and alloy steels, stainless steels and cast iron. The specifically designed core gives strength to enable full slotting up to 1 x D in hardened steels up to < 54 Rc with a flute length enabling 2 x D for finishing operations.

Shank Dia.

LOC OAL Radius TL30 Coated

VE4RC-SQ0250-020 VE4RC-SQ0312-020 VE4RC-SQ0375-030 VE4EC-SQ0500-030 VE4RC-SQ0625-030 VE4RC-SQ0750-030

1/4 1/4 3/4 2.1/2 .020 5/16 5/16 13/16 2.1/2 .020 3/8 3/8 1 2.1/2 .030 1/2 1/2 1.1/4 3 .030 5/8 5/8 1.1/4 3.1/2 .030 3/4 3/4 1.5/8 4 .030

• Differential flute spacing & Variable helix design • Double core flute design for slotting up to 1 x D • Machining of hardened steels to < 54 Rc • Next generation AlCrN PVD Coating • Post Process after C oating for improved performance • Cutting edge protected with a corner rad

PICTORIAL INDEX

16

Vega 6 Flute End Mills

VEGA 6 Flute End Mills

The new 6 flute VEGA series end mills bring capabilities of finishing hardened steels up to 65Rc, and can be used in all other ferrous materials. A combination of wear resistant carbide substrate and new generation highly wear resistant PVD coating give the ability for superior finishes with prolonged tool life. • Machining of hardened steels < 65 Rc • Designed with a 50° Flute Helix • Superior End Mill for Finishing Applications • New Nano-grain Substrate (0.2 Micron Grain Size) • Next generation TiSiN PVD coating • Post Pr ocess after Coating for improved performance • Available with Squa re End or corner radius

Shank Dia.

Designation

Dia.

LOC OAL Radius

TH

VE6RC-SQ0250

1/4 1/4 3/4 2.1/2 --- 1/4 1/4 3/4 2.1/2 .020 5/16 5/16 13/16 2.1/2 --- 5/16 5/16 13/16 2.1/2 .020

VE6RC-SQ0250-020

VE6RC-SQ0312

VE6RC-SQ0312-020

VE6RC-SQ0375

3/8 3/8 1 3/8 3/8 1 1/2 1/2 1

3

---

VE6RC-SQ0375-030 VE6RC-SQ0500-030

3 .030 3 .030

VE6EC-SQ0500

1/2 1/2 1.1/4 3

---

VE6EC-SQ0500-030

1/2 1/2 1.1/4 3 .030 5/8 5/8 1.5/8 3.1/2 --- 5/8 5/8 1.5/8 3.1/2 .030

VE6EC-SQ0625

VE6EC-SQ0625-030

VE6RC-SQ0750

3/4 3/4 1.5/8 4

---

VE6RC-SQ0750-030

3/4 3/4 1.5/8 4 .030

VEGA 6 Flute End Mill Recommended Cutting Parameters

Type of Cut Side Milling

Cutting Speed

Feed per flute (Inch)

Work Material

(SFM)

1/4 5/16 3/8

1/2

5/8

3/4

1

ap

ae

Min

Max

Low Carbon Steels < 38 Rc 1018, 12L14, 8620

2 x D 0.07 x D

500

650

.0018

.0022

.0026

.0036

.0040

.0045

.0050

Medium & High Carbon Carbon Steels <35 Rc 1045, 1050, 1525, 1545 Alloy Steels & Tool Steels <35 Rc 4000 series, 5000 series P20, H13, A2, D2 Alloy Steels & Tool Steels <48 Rc 4000 series, 5000 series P20, H13, A2, D2 Martensitic & Ferritic Stainless Steels <35 Rc 13-8 PH, 15-5 PH, 17-4 PH, 400 & 500 series Martensitic & Ferritic Stainless Steels <48 Rc 13-8 PH, 15-5 PH, 17-4 PH, 400 & 500 series

2 x D 0.07 x D

450

625

.0018

.0022

.0026

.0036

.0040

.0045

.0050

2 x D 0.07 x D

400

525

.0015

.0020

.0024

.0030

.0035

.0040

.0047

2 x D 0.03 x D

300

475

.0013

.0017

.0020

.0025

.0030

.0035

.0040

2 x D 0.05 x D

200

325

.0012

.0015

.0017

.0022

.0026

.0030

.0035

2 x D 0.03 x D

150

225

.0008

.0012

.0015

.0018

.0021

.0024

.0027

Austenitic Stainless Steels 200 Series, 304, 304L, 309 High Strength Stainless Steels 310, 316, 316L Duplex Stainless Steels F55, 323, 2205 Gray Cast Iron GG15, GG25, GG30, GG40

2 x D 0.07 x D

260

330

.0012

.0015

.0017

.0022

.0026

.0030

.0036

2 x D 0.07 x D

200

260

.0010

.0014

.0018

.0023

.0027

.0030

.0036

2 x D 0.05 x D

200

260

.0008

.0012

.0015

.0018

.0021

.0024

.0027

2 x D 0.07 x D

390

520

.0018

.0022

.0026

.0036

.0040

.0043

.0050

Low to Medium Strength Ductile Cast Iron GGG40, GTS35

2 x D 0.07 x D

360

460

.0018

.0022

.0027

.0030

.0034

.0039

.0045

High Strength Ductile Iron GGG60, GTW55, GTS65

2 x D 0.05 x D

330

430

.0012

.0015

.0017

.0022

.0027

.0030

.0035

Titanium Alloys

2 x D 0.05 x D

150

210

.0004

.0013

.0016

.0022

.0025

.0028

.0032

High Temperature Alloys Inconel, Haynes, Stellite, Hastalloy

2 x D 0.05 x D

100

160

.0008

.0010

.0012

.0018

.0024

.0028

.0032

Hardened Steel 44 - 48 Rc H11, H13, 4340, P20 Hardened Steel 49 - 54 Rc H11, H13, 4340, P20 Hardened Steel 55 - 62 Rc H11, H13, 4340, P20

2 x D 0.02 x D

260

450

.0010

.0014

.0020

.0025

.0030

.0034

.0040

2 x D 0.02 x D

230

380

.0005

.0007

.0010

.0013

.0017

.0020

.0023

2 x D 0.02 x D

200

300

.0003

.0005

.0007

.0010

.0013

.0015

.0020

Notes:

Use lower value cutting speed for higher hardness or stock removal Use higher value cutting speed for lower hardness and finishing operations Adjust values for smaller taper machines

PICTORIAL INDEX

17

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