Mold Bases & Plates

Mold Bases and Plates

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Table of Contents

Introduction Terms and Conditions of Sale . . . . . . . . . . . . . . . . 4 Sales and Ordering Information . . . . . . . . . . . . . . 5 Mold and Die Steels . . . . . . . . . . . . . . . . . . . . . . . . 8 MoldBaseBenefits.........................9 DMEItemNumberSystem.. . . . . . . . . . . . . . . . . .10 Standard Mold Base Terminology . . . . . . . . . . . . 11 Machining of Clamp Slots . . . . . . . . . . . . . . . . . . . 12 Mold Base Standard, Optional and Special Feature Services Locating Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Sprue Bushings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 ClampSlots................................15 Guided Ejection Systems . . . . . . . . . . . . . . . . . . . . 16 Guide/Leader Pins and Bushings . . . . . . . . . . . . . 17 Upper & Lower Assembly Screws . . . . . . . . . . . . 18-19 ReturnPinsandStopDiscs.. . . . . . . . . . . . . . . . .20 Ejector Housings & Ej. Assembly Screws . . . . . . 21 Leader Pin Vents . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Pry Slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Lifting Holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Pockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Contour Roughing Services. . . . . . . . . . . . . . . . . . 23 Spring Pockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 MoldStrapHoles...........................24 Interlocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Support Pillars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 High Temperature Insulator Sheets . . . . . . . . . . . 25 3-Plate Extension Bushings . . . . . . . . . . . . . . . . . . 26 Waterlines.................................26 MoldBaseSelections.......................29 Standard Steel Stack-up . . . . . . . . . . . . . . . . . . . . 30 A & B-Series 2.0 Mold Base How To Order . . . .32-33 A & B-Series Layout Drawings . . . . . . ......... 34-76 2.0 Plus Mold Bases . . . . . . . . . . . . . . . . . . . . . . . . 77-79 X-Series Stripper Plate Mold Base Features . . . 82 AX & T-Series Mold Base Features . . . . . . . . . . . 83 X-Series Stripper Plate Mold Bases . . . . . . . . . .84-91 AX-Series Mold Bases . . . . . . . . . . ............ 92-93 T-Series Mold Bases . . . . . . . . . . . ............ 94-104 3-Plate Extension Bushings . . . . . . . . . . . . . . . . . . 105 Ball Bushings for Floating Plates . . . . . . . . . . . . . 106 American Standard Mold Bases

American Standard Mold Bases (con’t) Adapter/Bolster/Platen Plates . . . . . . . . . . . . . . . . 108-109 Small and Shuttle Mold Bases . . . . . . . . . . . . . . . 110-117 U-Series 2 & 3-Plate Mold Bases . . . . . . . . . . . . . 110-112 J-SeriesMoldBase.........................113 SH-Series (Shuttle) Mold Bases . . . . . . . . . . . . . . 114-117 MoldBasics ™ Mold Bases . . . . . . . . . . . . . . . . . . .119-128 Features...................................120-122 ItemNumbering............................123 Product Selection Tables . . . . . . . . . . . . . . . . . . . . 124-127 Value-Added MoldBasics.. . . . . . . . . . . . . . . . . . . 128

Cavity Retainer Sets Cavity Retainer Set Overview . . . . . . . . . . . . . . . . 130 Cavity Retainer Sets . . . . . . . . . . . . . . . . . . . . . . . . 131-152

Mold Plates Steel Types and Descriptions . . . . . . . . . . . . . . . . 154 Standard Mold Plates Overview . . . . . . . . . . . . . . 155 Finished & Rotary Ground/Milled Plates . . . . . . . 156-161 EjectorPlates..............................162 EjectorRetainers...........................163 Spacer Blocks/Rails Plain & Slotted . . . . . . . . . . 164 Spacer Blocks/Rails A-Slotted . . . . . . . . . . . . . . . 165 Spacer Blocks/Rails Pre-Drilled A-Slotted . . . . . 166 Spacer Blocks/Rails Angled . . . . . . . . . . . . . . . . . 167 Ejector Housings . . . . . . . . . . . . . . . . . . . . . . . . . . . 168-169 Small Mold Base Ejector Plates, Retainers&Housings .. . . . . . . . . . . . . . . . . . .170 DieBlocks&Plates.. . . . . . . . . . . . . . . . . . . . . . . .171-172 CavityInsertBlocks.........................173 LargeCustomMoldPlates.. . . . . . . . . . . . . . . . . .174 LargeMoldPlates..........................175-176 Large Ejector Plates and Ejector Retainers Plates . . . . . . . . . . . . . . . . . . . . . . . . 177 Spacer Blocks for Large Molds . . . . . . . . . . . . . . 178

Molding Supplies Mold Cleaners, Releases & Libricants . . . . . . . . . 180

Technical Reference Metric Equivalents and Conversions . . . . . . . . . . 182 Steel Hardness Chart . . . . . . . . . . . . . . . . . . . . . . . 183 SteelDesignations..........................185 Tables for Determining Metric Tolerances . . . . . 186-19 4

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