I.D. CLAMPING

Katalog SMW-AUTOBLOK

www.smw-autoblok.com

SMW-AUTOBLOK worldwide

Headquarters / Production Plants

Subsidiaries

Representatives

AUTOBLOK manufacturing plant Caprie-Torino

SMW-AUTOBLOK manufacturing plant Meckenbeuren Development | Manufacturing | Sales | Service | Support

Visit our website: www.smw-autoblok.com

SMW-AUTOBLOK 3

Expanding mandrels for every machine and every application

Expanding mandrel

EMX-P

EMX-F

EMX-FP

EMX-C

EMX-S

Features

Automation with air sensing

Pull-down ( clamping bore and contact surface right-angled)

Clamping sleeves cold-vulcanised against penetration of chips

Segment sleeves hot-vulcanised - 60 HRC

Expanding mandrel

EMX-P

EMX-F

EMX-FP

EMX-C

EMX-S

Suitability

Suitable for high quantities

Suitable for short clamping length

Suitable for low lying clamping length

Unsuitable:

Conditionally suitable:

Very well suitable:

Manual or power operated expanding madrels / collet chucks

EMX-P Expanding mandrels Ø 14,7 - 130,7 mm ■ Highest repeatability ■ Size 1 - 11 ■ Large expansibility ■ Preparation for air sensing ■ Segment sleeves vulcanized (option)

COMOT-DZ Compact collet chuck - pull-back ■ Large selection of vulcanized standard clamping heads ■ Maximum tool accessibility thanks to compact external geometry

■ Minimal clamping device weight for easy handling ■ Flexible use for raw and finished part diameters

Page

EMX-F/FP Expanding mandrels Ø 13,8 - 131,7 mm ■ Highest repeatability ■ Size 0 - 6 ■ Large expansibility

COMOT-AZ Versatile collet chuck - pull-back

■ Clamping with axial stop or front stop with air pressure control for maximum holding forces and low-vibration production ■ Radial fine adjustment ■ Optional: Adaptation of the attachment sleeve mandrels of the “connect” series or adaptation of a precision adapter for maximum repeat accuracy COMOT-NZ Position-neutral collet chuck - deadlength ■ Position-neutral tension – for tension-free transfer between main and counter spindle ■ Highest manufacturing precision – for exact dimensional accuracy and consistent repeatability

Adapter flanges EMX-S for expanding mandrels ■ Expanding mandrels with cylindrical mounting ■ Suitable for machine spindle DIN 55026 / ISO-A 702/1 EMX-S Segment sleeve mandrels Ø 18 - 105 mm ■ For turning, grinding and milling ■ Size 1 - 5 ■ Large expansion ■ Case hardened / wear resistant segment sleeves ■ Very rigid design ■ Preparation for air sensing ■ Variant FP: with pull-down ■ Segment sleeves vulcanized (option) EMX-C / EMX-CC Segment sleeve mandrels Ø 25 - 121 mm ■ Highest repeatability ■ Size 1 - 5 ■ Large expansibility ■ Preparation for air sensing ■ Case hardened / wear resistant segment sleeves Adapter flanges EMX-P, EMX-F/FP, EMX-C for expanding mandrels ■ Expanding mandrels with cylindrical mounting ■ Suitable for machine spindle DIN 55026 / ISO-A 702/1

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■ Prepared for mounting an axial stop or front stop with air system control ■ Radial fine adjustment Connection For COMOT-AZ, COMOT-NZ ■ Flanges suitable for machine spindles DIN 55026/ISO-A 702/1 ■ Blank pull pieces

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Adaptation For COMOT-AZ, COMOT-NZ ■ “connect” EMX-F-CO attachment sleeve mandrel ■ COMOT-PA precision attachment ■ COMOT-RA chuck adapter

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GTX Stationary chuck ■ Manually operated ■ Large selection of standard collets ■ Highest precision ■ Sensitive adjustment of clamping force ■ Adaptation of the attachment mandrels of the “connect” series Collets + accessories ■ Standard clamping heads for collet chucks COMOT and stationary vise GTX ■ Different geometries: Round, square, hexagonal ■ Different surfaces: smooth, grooved, soft ■ Accessories

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KSZ-MB Collet chuck ■ For bar machining ■ Push actuation ■ Collets for 40, 60 and 80

Page

SMW-AUTOBLOK 5

EMX-P

Expanding mandrel Ø 14,7 - 130,7 mm

■ Size 1 - 11 ■ Highest concentricity ■ Air sensing

Expanding mandrel Power / manually operated

Application/customer benefits • For turning, milling, grinding and gear cutting operations • High accuracy and torque transmission due to fixed arbor • Axial pull down by axial movement of the clamping sleeve during actuation • Quick set-up Technical features • Large expansion (1 mm in diameter) • Manual lubrication • Flange mounting • Very rigid design • Expanding sleeve for protection from the penetration of chips (optionally vulcanized) • Preparation for air sensing Standard equipment Basic mandrel with draw bolt for power operation Mounting bolts

preparation for air sensing

axial stroke

P**

Subject to technical changes. For more detailed information please ask our customer service.

SMW-AUTOBLOK Type Id. No. (Power operated) Id. No. (Manually operated)

EMX-P-1 EMX-P-2 EMX-P-3 EMX-P-4 EMX-P-5 EMX-P-6 EMX-P-7 EMX-P-8 EMX-P-9 EMX-P-10 EMX-P-11 9310000 9320000 9330000 9340000 9350000 9360000 9370000 9380000 9390000 9300000 9310010 EMX-P-1-M EMX-P-2-M EMX-P-3-M EMX-P-4-M EMX-P-5-M EMX-P-6-M EMX-P-7-M EMX-P-8-M EMX-P-9-M EMX-P-10-M EMX-P-11-M 9310000M 9320000M 9330000M 9340000M 9350000M 9360000M 9370000M 9380000M 9390000M 9300000M 9310010M

115

135 112

B1 B2 B3

3 x M10 3 x M10 3 x M10 3 x M10 3 x M10 3 x M10 3 x M10 3 x M10 3 x M10 3 x M10 3 x M10

15,6

15,6 110

3 x 120° Ø 3 Clamping range

C D E

14,7 - 19,7 19,7 - 24,7 24,7 - 29,7 29,7 - 34,7 34,7 - 39,7 39,7 - 44,7 44,7 - 54,7 54,7 - 64,7 64,7 - 81,7 81,7 - 101,7 101,7 - 131,7

35 25 75

40 25 85

46 25 96

50 25

60 25

80 25

90 25

100

122

140

F1 F2

105 130

115 140

115 140 M14 100

151 176 M14 115

157 182 M14 115

191 216 M14 115

217 242 M20 115

244 269 M20 115

G H

100 M6 100

110 M8 100

121

M10 M11x1,5 M12

J1 J2 J3

100

3 x M6 3 x M6 3 x M6 3 x M6 3 x M6 3 x M6 3 x M8 3 x M8 3 x M8 3 x M8 3 x M8

H7 f8

transport

3 x M8 3 x M8 3 x M8

P**

15,5 WS8

16,5 WS8

18,5 WS8

20,5

21,5

25,2

WS (hex)

WS4

WS6

WS8

WS10 WS10 WS12 WS12

Technical data

SMW-AUTOBLOK Type Axial stroke Sleeve expansion Ø * Max. axial force in kN Max. transmittable torque in Nm Weight in kg Rec. actuating cylinders

EMX-P-1 EMX-P-2 EMX-P-3 EMX-P-4 EMX-P-5 EMX-P-6 EMX-P-7 EMX-P-8 EMX-P-9 EMX-P-10 EMX-P-11 6,0 6,0 6,0 6,0 6,0 6,0 6,0 6,0 6,0 6,0 6,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 7 7 12 12 15 20 20 20 25 25 30 20 28 60 70 100 150 170 210 320 400 570 2,9 3,0 3,1 3,2 3,3 3,4 4,6 5,2 6,6 8,7 11,9 SIN-S 70 SIN-S 70 SIN-S 85 SIN-S 85 SIN-S 85 SIN-S 100 SIN-S 100 SIN-S 100 SIN-S 100 SIN-S 100 SIN-S 125

* From dimension of clamping sleeve.

All measurements in unclamped position = Right end position.

** Clamping on area P only is not allowed.

6 SMW-AUTOBLOK

EMX-P

Expanding mandrel Ø 14,7 - 130,7 mm

Expanding mandrel Power / manually operated

■ Ordering review

P**

1 Clamping sleeve* with actuating screw Id. No.

Actuating screw

Basic mandel

Clamping range

ØD

P**

Expansibility

Id. No.

Type

Id. No.

12,7 12,7 12,7 12,7 12,7 14,7 14,7 14,7 14,7 14,7 14,7 14,7 14,7 14,7 14,7 15,2 15,2 15,2 15,2 15,2 15,7 15,7 15,7 15,7 15,7 16,2 16,2 16,2 16,2 16,2 18,2 18,2 18,2 18,2 18,2 18,2 18,2 18,2 18,2 18,2 20,2 20,2 20,2 20,2 20,2 20,2 20,2 20,2 20,2 20,2

EMX-P-1/EMX-P-1-M 9310000 14,7 - 19,7

14,7 15,7 16,7 17,7 18,7 19,7 20,7 21,7 22,7 23,7 24,7 25,7 26,7 27,7 28,7 29,7 30,7 31,7 32,7 33,7 34,7 35,7 36,7 37,7 38,7 39,7 40,7 41,7 42,7 43,7 44,7 45,7 46,7 47,7 48,7 49,7 50,7 51,7 52,7 53,7 54,7 55,7 56,7 57,7 58,7 59,7 60,7 61,7 62,7 63,7

35 35 35 35 35 40 40 40 40 40 46 46 46 46 46 50 50 50 50 50 60 60 60 60 60 60 60 60 60 60 80 80 80 80 80 80 80 80 80 80 90 90 90 90 90 90 90 90 90 90

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

9310147 9310157 9310167 9310177 9310187 9320197 9320207 9320217 9320227 9320237 9330247 9330257 9330267 9330277 9330287 9340297 9340307 9340317 9340327 9340337 9350347 9350357 9350367 9350377 9350387 9360397 9360407 9360417 9360427 9360437 9370447 9370457 9370467 9370477 9370487 9370497 9370507 9370517 9370527 9370537 9380547 9380557 9380567 9380577 9380587 9380597 9380607 9380617 9380627 9380637

9310002000

75,5

EMX-P-2/EMX-P-2-M 9320000 19,7 - 24,7

9320002000

EMX-P-3/EMX-P-3-M 9330000 24,7 - 29,7

9330002000

86,5

EMX-P-4/EMX-P-4-M 9340000 29,7 - 34,7

9340002000

EMX-P-5/EMX-P-5-M 9350000 34,7 - 39,7

9350002000

102

EMX-P-6/EMX-P-6-M 9360000 39,7 - 44,7

9360002000

102

EMX-P-7/EMX-P-7-M 9370000 44,7 - 54,7

9370002000

116

EMX-P-8/EMX-P-8-M 9380000 54,7 - 64,7

9380002000

126

* Id. No. XXXXXX-V = Clamping sleeve vulcanized. ** Clamping on area P only is not allowed.

SMW-AUTOBLOK 7

EMX-P

Expanding mandrel Ø 14,7 - 130,7 mm

Expanding mandrel Power / manually operated

■ Ordering review

9390647 9390647M 9390657 9390657M 9390667 9390667M 9390677 9390677M 9390687 9390687M 9390697 9390697M 9390707 9390707M 9390717 9390717M 9390727 9390727M 9390737 9390737M 9390747 9390747M 9390757 9390757M 9390767 9390767M 9390777 9390777M 9390787 9390787M 9390797 9390797M 9390807 9390807M 9300817 9300817M 9300827 9300827M 9300837 9300837M 9300847 9300847M 9300857 9300857M 9300867 9300867M 9300877 9300877M 9300887 9300887M 9300897 9300897M 9300907 9300907M 9300917 9300917M 9300927 9300927M 9300937 9300937M 9300947 9300947M 9300957 9300957M 9300967 9300967M 9300977 9300977M 9300987 9300987M 9300997 9300997M 9301007 9301007M 9311017 9311017M 9311027 9311027M 9311037 9311037M 9311047 9311047M 9311057 9311057M 9311067 9311067M 9311077 9311077M 9311087 9311087M 9311097 9311097M 9311107 9311107M 9311117 9311117M 9311127 9311127M 9311137 9311137M 9311147 9311147M 9311157 9311157M 9311167 9311167M 9311177 9311177M 9311187 9311187M 9311197 9311197M 9311207 9311207M 9311217 9311217M 9311227 9311227M 9311237 9311237M 9311247 9311247M 9311257 9311257M 9311267 9311267M 9311277 9311277M 9311287 9311287M 9311297 9311297M 9311307 9311307M Clamping sleeve* with actuating screw Id. No. power-op. Id. No. manually

Basic mandrel

Actuation screw

Id. No. power-op.

Id. No. manually

Clamping range

Expansibility

ØD

P**

Type

Id. No.

L 9390002000 9390002100 136

EMX-P-9/EMX-P-9-M 9390000 64,7 - 81,7

64,7 65,7 66,7 67,7 68,7 69,7 70,7 71,7 72,7 73,7 74,7 75,7 76,7 77,7 78,7 79,7 80,7 81,7 82,7 83,7 84,7 85,7 86,7 87,7 88,7 89,7 90,7 91,7 92,7 93,7 94,7 95,7 96,7 97,7 98,7 99,7

100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 122 122 122 122 122 122 122 122 122 122 122 122 122 122 122 122 122 122 122 122 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

20,7 20,7 20,7 20,7 20,7 20,7 20,7 20,7 20,7 20,7 20,7 20,7 20,7 20,7 20,7 20,7 20,7 21,7 21,7 21,7 21,7 21,7 21,7 21,7 21,7 21,7 21,7 21,7 21,7 21,7 21,7 21,7 21,7 21,7 21,7 21,7 21,7 26,2 26,2 26,2 26,2 26,2 26,2 26,2 26,2 26,2 26,2 26,2 26,2 26,2 26,2 26,2 26,2 26,2 26,2 26,2 26,2 26,2 26,2 26,2 26,2 26,2 26,2 26,2 26,2 26,2 26,2

EMX-P-10/EMX-P-10-M 9300000 81,7 - 101,7

9300002000 9300002100 164

100,7

EMX-P-11/EMX-P-11-M 9310010 101,7 - 131,7

101,7 102,7 103,7 104,7 105,7 106,7 107,7 108,7 109,7 110,7 111,7 112,7 113,7 114,7 115,7 116,7 117,7 118,7 119,7 120,7 121,7 122,7 123,7 124,7 125,7 126,7 127,7 128,7 129,7 130,7

9310002010 9310002110 182

* Id. No. XXXXXX-V = Clamping sleeve vulcanized.

** Clamping on area P only is not allowed.

8 SMW-AUTOBLOK

Notes

SMW-AUTOBLOK 9

EMX-F/FP

Expanding mandrel Ø 13,8 - 131,7 mm

■ Size 0 - 6 ■ Highest concentricity ■ Air sensing

Expanding mandrel Power / manually operated

Application/customer benefits • For turning, milling, grinding and gear cutting operations • High accuracy and torque transmission • Clamping of very short workpieces on the front section of the sleeve possible • Variante FP: With axial pull down for best face run out Technical features • Large Expansibility 0,5 - 1,2 mm depending on size • Manual lubrication • Flange mounting • Very rigid design • Expanding sleeve for protection from the penetration of chips (optionally vulcanized) • Preparation for air sensing Standard equipment Basic mandrel with draw bolt for power operation Mounting bolts

Version EMX-F

Version EMX-FP

B 2

axial stroke

J 2

mandrel size 4-6

34 35

spring element pull down (only FP)

pull down 0,2

mandrel size 1-3

Subject to technical changes. For more detailed information please ask our customer service.

SMW-AUTOBLOK Type

EMX-F/FP-0

EMX-F/FP-1

EMX-F/FP-2

EMX-F/FP-3

EMX-F/FP-4

EMX-F/FP-5

EMX-F/FP-6

EMX-F 9100000000 9160000 EMX-F-M 9100000000M 9110000M 9120000M 9130000M 9140000M 9150000M 9160000M EMX-FP 9200000000 9210000 9220000 9230000 9240000 9250000 9260000 EMX-FP-M 9200000000M 9210000M 9220000M 9230000M 9240000M 9250000M 9260000M 9110000 9120000 9130000 9140000 9150000

Id. No.

115

135 112

165 140

210 182

B 2

B1 B2 B3

3 x M10

3 x M12

14,6

15,6

15,6 112

17,9 140

17,9 182

3 x 120° Ø 3 Clamping range

C D E

13,8 - 15,8 16,3 - 21,3

19,7 - 30,3

27,7 - 40,3

34,7 - 55,5

49,7 - 75,5

69,7 - 95,9

89,7 - 132,9

27 30 18 75

34 30 18 82

38 30 22 90

52 35 25

69 40 30

81 40 33

F1 F2

J 2

112

139

154

G H

M8 x 1 55 / 92

M10 x 1

M14 x 1,5

M16 x 1,5

M20 x 1,5

100 M6

112 M8

140 M8

182 M8

J1 J2 J3

3 x 120° H7 g6 3 x 120°

34 35

88 M8

112 M10

155 M10

transport

WS4

WS6

WS8

WS10

WS12

WS14

WS (hex)

SMW-AUTOBLOK Type Axial stroke Expansibility in dia. Max. axial force in kN Max. transmittable torque in Nm* Weight in kg Actuating cylinders * Depending on taper size (1 / 2 / 3) Technical data

EMX-F/FP-0

EMX-F/FP-1

EMX-F/FP-2

EMX-F/FP-3

EMX-F/FP-4

EMX-F/FP-5

3,0 0,5

3,0 0,6 12

2,4 0,6 20

3,0 0,8 25

5,0 1,2 30

1 3 1 2 3 4 18 21 25 35 50 55 80 100 110 100 115 160 150 180 220 225 225 290 445 500 570 630 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2

3,0 150

3,3 200

3,4 200

3,5 250 100

5,3 250 100

8,5 250 125

14,2 250 125

CSN SIN-S

All measurements in unclamped position = Right end position.

10 SMW-AUTOBLOK

EMX-F/FP

Expanding mandrel Ø 13,8 - 131,7 mm

Expanding mandrel Power / manually operated

■ Ordering review

mandrel without exchange parts

disc (without air sensing)

segment sleeve

taper

Subject to technical changes. For more detailed information please ask our customer service.

Taper

Segment sleeve*

Mandrel without exchange parts

Disc

without pull-down

with pull-down

Id. No.

Clamping range

Sleeve expansion Ø

Id. No.

ØD Id. No.

Type

Id. No.

Type

Id. No.

13,8 14,3 14,8 15,3 15,8 16,3 16,8 17,3 17,8 18,3 18,8 19,3 19,8 20,3 20,8 19,7 20,2 20,7 21,2 21,7 22,2 22,2 22,7 23,2 23,7 24,2 24,7 25,2 25,7 26,2 26,7 27,2 27,7 28,2 28,7 29,2 29,7 27,7 28,2 28,7 29,2 29,7 30,2 30,7 31,2 31,7 32,2 32,7 33,2 33,7 34,2 34,7 35,2 35,7 36,2 36,7 37,2 37,7 38,2 38,7 39,2 39,7

9100000138 9100000143 9100000148 9100000153 9100000158 9100000163 9100000168 9100000173 9100000178 9100000183 9100000188 9100000193 9100000198 9100000203 9100000208

9103016000 9203016000

9102011000

9103017000 9203017000

9102013000

9103018000 9203018000

EMX-F-0 9100000000 EMX-FP-0 9200000000

13,8 - 21,3

0,5

9103019000 9203019000

9103020000 9203020000

9102015000

9103021000 9203021000 9103022000 9203022000 9113021 9213021

9110197 9110202 9110207 9110212 9110217 9110222 9110222 9110227 9110232 9110237 9110242 9110247 9110252 9110257 9110262 9110267 9110272 9110277 9110282 9110287 9110292 9110297 9120277 9120282 9120287 9120292 9120297 9120302 9120307 9120312 9120317 9120322 9120327 9120332 9120337 9120342 9120347 9120352 9120357 9120362 9120367 9120372 9120377 9120382 9120387 9120392 9120397

9113022

9213022

9112016

9113023

9213023

9113024

9213024

9113025

9213025

EMX-F-1

9110000

EMX-FP-1

9210000

19,7 - 30,3

0,6

9112020

9113026

9213026

9113027

9213027

9113028

9213028

9113029

9213029

9112023

9113030

9213030

9113031

9213031

9123029

9223029

9123030

9223030

9112024

9123031

9223031

9123032

9223032

9123033

9223033

9123034

9223034

9112028

EMX-F-2

9120000

EMX-FP-2

9220000

27,7 - 40,3

0,6

9123035

9223035

9123036

9223036

9123037

9223037

9123038

9223038

9112032

9123038

9223038

9123040

9223040

9123041

9223041

* Id. No. XXXXXX-V = Clamping sleeve vulcanized.

SMW-AUTOBLOK 11

EMX-F/FP

Expanding mandrel Ø 13,8 - 131,7 mm

Expanding mandrel Power / manually operated

■ Ordering review

Taper

Segment sleeve*

Mandrel without exchange parts

Disc

without pull-down

with pull-down

Id. No.

Clamping range

Sleeve expansion Ø

ØD Id. No.

Type

Id. No.

Type

Id. No.

34,7 35,2 35,7 36,2 36,7 37,2 37,7 38,2 38,7 39,2 39,7 40,2 40,7 41,2 41,7 42,2 42,7 43,2 43,7 44,2 44,7 45,2 45,7 46,2 46,7 47,2 47,7 48,2 48,7 49,2 49,7 50,2 50,7 51,2 51,7 52,2 52,7 53,2 53,7 54,2 54,7 49,7 50,2 50,7 51,2 51,7 52,2 52,7 53,2 53,7 54,2 54,7 55,2 55,7 56,2 56,7 57,2 57,7 58,2 58,7 59,2 59,7 60,2 60,7 61,2 61,7 62,2 62,7 63,2 63,7 64,2 64,7 65,2 65,7 66,2 66,7 67,2 67,7 68,2 68,7 69,2 69,7 70,2 70,7 71,2 71,7 72,2 72,7 73,2 73,7 74,2 74,7

9130347 9130352 9130357 9130362 9130367 9130372 9130377 9130382 9130387 9130392 9130397 9130402 9130407 9130412 9130417 9130422 9130427 9130432 9130437 9130442 9130447 9130452 9130457 9130462 9130467 9130472 9130477 9130482 9130487 9130492 9130497 9130502 9130507 9130512 9130517 9130522 9130527 9130532 9130537 9130542 9130547 9140497 9140502 9140507 9140512 9140517 9140522 9140527 9140532 9140537 9140542 9140547 9140552 9140557 9140562 9140567 9140572 9140577 9140582 9140587 9140592 9140597 9140602 9140607 9140612 9140617 9140622 9140627 9140632 9140637 9140642 9140647 9140652 9140657 9140662 9140667 9140672 9140677 9140682 9140687 9140692 9140697 9140702 9140707 9140712 9140717 9140722 9140727 9140732 9140737 9140742 9140747

9133037

9233037

9133038

9233038

9133039

9233039

9132030

9133040

9233040

9133041

9233041

9133042

9233042

9133043

9233043

9133044

9233044

9133045

9233045

9133046

9233046

9132037

EMX-F-3

9130000

EMX-FP-3

9230000

34,7 - 55,5

0,8

9133047

9233047

9133048

9233048

9133049

9233049

9133050

9233050

9133051

9233051

9133052

9233052

9133053

9233053

9132044

9133054

9233054

9133055

9233055

9133056

9233056

9133057

9233057

9143052

9243052

9143053

9243053

9143054

9243054

9143055

9243055

9142044

9143056

9243056

9143057

9243057

9143058

9243058

9143059

9243059

9143060

9243060

9143061

9243061

9143062

9243062

9143063

9243063

9142051

9143064

9243064

EMX-F-4

9140000

EMX-FP-4

9240000

49,7 - 75,5

0,8

9143065

9243065

9143066

9243066

9143067

9243067

9143068

9243068

9143069

9243069

9143070

9243070

9143071

9243071

9143072

9243072

9142060

9143073

9243073

9143074

9243074

9143075

9243075

9143076

9243076

9143077

9243077

* Id. No. XXXXXX-V = Clamping sleeve vulcanized.

12 SMW-AUTOBLOK

EMX-F/FP

Expanding mandrel Ø 13,8 - 131,7 mm

Expanding mandrel Power / manually operated

■ Ordering review

Taper

Disc

Segment sleeve*

Mandrel without exchange parts

Id. No.

without pull-down

with pull-down

Clamping range

Sleeve expansion Ø

power operated

manually operated

ØD Id. No.

Type

Id. No.

Type

Id. No.

9153072 9153073 9153074 9153075 9153076 9153077 9153078 9153079 9153080 9153081 9153082 9153083 9153084 9153085 9153086 9153087 9153088 9153089 9153090 9153091 9153092 9153093 9153094 9153095 9153096 9153097 9163092 9163093 9163094 9163095 9163096 9163097 9163098 9163099 9163100 9163101 9163102 9163103 9163104 9163105 9163106 9163107 9163108 9163109 9163110 9163111 9163112 9163113 9163114 9163115 9163116 9163117 9163118 9163119 9163120 9163121 9163122 9163123 9163124 9163125 9163126 9163127 9163128 9163129 9163130 9163131 9163132 9163133 9163134

9253072 9253073 9253074 9253075 9253076 9253077 9253078 9253079 9253080 9253081 9253082 9253083 9253084 9253085 9253086 9253087 9253088 9253089 9253090 9253091 9253092 9253093 9253094 9253095 9253096 9253097 9263092 9263093 9263094 9263095 9263096 9263097 9263098 9263099 9263100 9263101 9263102 9263103 9263104 9263105 9263106 9263107 9263108 9263109 9263110 9263111 9263112 9263113 9263114 9263115 9263116 9263117 9263118 9263119 9263120 9263121 9263122 9263123 9263124 9263125 9263126 9263127 9263128 9263129 9263130 9263131 9263132 9263133 9263134

69,7 70,7 71,7 72,7 73,7 74,7 75,7 76,7 77,7 78,7 79,7 80,7 81,7 82,7 83,7 84,7 85,7 86,7 87,7 88,7 89,7 90,7 91,7 92,7 93,7 94,7 89,7 90,7 91,7 92,7 93,7 94,7 95,7 96,7 97,7 98,7 99,7

9150697 9150707 9150717 9150727 9150737 9150747 9150757 9150767 9150777 9150787 9150797 9150807 9150817 9150827 9150837 9150847 9150857 9150867 9150877 9150887 9150897 9150907 9150917 9150927 9150937 9150947 9160897 9160907 9160917 9160927 9160937 9160947 9160957 9160967 9160977 9160987 9160997 9161007 9161017 9161027 9161037 9161047 9161057 9161067 9161077 9161087 9161097 9161107 9161117 9161127 9161137 9161147 9161157 9161167 9161177 9161187 9161197 9161207 9161217 9161227 9161237 9161247 9161257 9161267 9161277 9161287 9161297 9161307 9161317

9152063 9152063M

9152071 9152071M

EMX-F-5 9150000 EMX-FP-5 9250000

69,7 - 95,9

1,2

9152080 9152080M

9162082 9162082M

100,7 101,7 102,7 103,7 104,7 105,7 106,7 107,7 108,7 109,7 110,7 111,7 112,7 113,7 114,7 115,7 116,7 117,7 118,7 119,7 120,7 121,7 122,7 123,7 124,7 125,7 126,7 127,7 128,7 129,7 130,7 131,7

9162092 9162092M

EMX-F-6 9160000 EMX-FP-6 9260000

89,7 - 132,9

1,2

9162103 9162103M

9162114 9162114M

* Id. No. XXXXXX-V = Clamping sleeve vulcanized.

SMW-AUTOBLOK 13

EMX-C / CC

Segment sleeve mandrel Ø 25 - 121 mm

■ Size 1 - 5 ■ Large expansibility

Segment sleeve mandrel Power operated

Application/customer benefits • Ideal for volume production and hard turning / grinding with wear resistant, case hardened and vulcanised clamping sleeves • Highest accuracy and high torque transmission by means of fixed mandrel body • Axial pull down by the axial clamping movement of the clamping sleeve = best face run out • Clamping sleeve quick change for short setup times • Preparation for air sensing Technical details • Large expansibility 1 - 1,2 mm depending on the size • Case hardened / wear resistant segment sleeves • Power operated / manual lubrication • Rigid design with flange mounting Standard equipment Basic mandrel with draw bolt for power operation + actuating screw, Mounting bolts

B 3

E 1

E 2

axial stroke

preparation for air sensing

K 3

P**

Ø3

F 1

F 2

34 35

air sensing

Subject to technical changes. For more detailed information please ask our customer service.

SMW-AUTOBLOK Type

EMX-C-1 / CC-1

EMX-C-2 / -CC-2

EMX-C-3/ -CC-3

EMX-C-4/ -CC-4

EMX-C-5/ -CC-5

EMX-C EMX-CC

9410000

9420000

9430000

9440000

9450000

Id. No.

9641100000

9642100000

9643100000

9645100000

A1 A2 B1 B2 B3

115

115 115

135 135 112

165 165 140

75 92

3 x M10

3 x M12

12.5

15,6

3 x 120° Ø 3 Clamping range

C D

120

25 - 37

35 - 53

49 - 70

66 - 95

90-120

E1 E2 F1 F2

37 30 25

43 35 25

55 45 25

64 50 25

86 70 32

Clamping length

EMX-C / -CC 94 EMX-C / -CC 119

65,5 90,5

105 130

70,5 95,5

131,5 156,5

87,5

150,7 175,7

97,5

185,5 217,5

127 159

G H

112,5

122,5

M8 x 1

M12 x 1.5

M14 x 1.5

M16 x 1,5

M20 x 1,5

J1 J2 J3

100 M6

115 M8

140 M8

3 x 120° H7

f8 f8

K1 K2 K3

24,5 16,2

34,5 15,2

48,5 16,5

64,5

89.5

transport

3 x 120°

P**

12,5 WS5

13,5 WS6

15,5

19,5

21,5

WS (hex)

WS10

WS12

WS14

Technical data SMW-AUTOBLOK Type Axial stroke Expansibility (dia.) Max. actuating force (kN) Max. transmittable torque (Nm) Weight (kg) Rec. clamping cylinders

EMX-C-1 / -CC-1

EMX-C-2/ -CC-2

EMX-C-3/ -CC-3

EMX-C-4/ -CC-4

EMX-C-5/ -CC-5

6,0 1,0

6,0 1,2

12 74

120

281

467 13,3

2,9

3,2

4,3

6,6

SIN-S 70

SIN-S 85

SIN-S 100

SIN-S 125

All measurements in unclamped position = Right end position.

** Clamping on area P only is not allowed.

14 SMW-AUTOBLOK

EMX-C

Segment sleeve mandrel Ø 25 - 121 mm

Segment sleeve mandrel Power operated

■ Ordering review

Overview clamping ranges

EMX-C-5

clamping range 90 - 120 mm

EMX-C-4

clamping range 66 - 95 mm

EMX-C-3

clamping range 49 - 70 mm

EMX-C-2

clamping range 35 - 53 mm

EMX-C-1

clamping range 25 - 37 mm

100

110

120

Clamping sleeves

EMX-C-1*

25 9410250

26 9410260

27 9410270

28 9410280

29 9410290

30 9410300

31 9410310

32 9410320

33 9410330

34 9410340

35 9410350

36 9410360

37 9410370

Id. No.

EMX-C-2*

35 9420350 48 9420480 49 9430490 62 9430620 66 9440660 79 9440790 92 9440920 90 9450900 103 9451030 116 9451160

36 9420360 49 9420490 50 9430500 63 9430630 67 9440670 80 9440800 93 9440930 91 9450910 104 9451040 117 9451170

37 9420370 50 9420500 51 9430510 64 9430640 68 9440680 81 9440810 94 9440940 92 9450920 105 9451050 118 9451180

38 9420380 51 9420510 52 9430520 65 9430650 69 9440690 82 9440820 95 9440950 93 9450930 106 9451060 119 9451190

39 9420390 52 9420520 53 9430530 66 9430660 70 9440700 83 9440830

40 9420400 53 9420530 54 9430540 67 9430670 71 9440710 84 9440840

41 9420410

42 9420420

43 9420430

44 9420440

45 9420450

46 9420460

47 9420470

Id. No.

EMX-C-3*

55 9430550 68 9430680 72 9440720 85 9440850

56 9430560 69 9430690 73 9440730 86 9440860

57 9430570 70 9430700 74 9440740 87 9440870

58 9430580

59 9430590

60 9430600

61 9430610

Id. No.

EMX-C-4*

75 9440750 88 9440880

76 9440760 89 9440890

77 9440770 90 9440900

78 9440780 91 9440910

Id. No.

EMX-C-5*

94 9450940 107 9451070 120 9451200

95 9450950 108 9451080

96 9450960 109 9451090

97 9450970 110 9451100

98 9450980 111 9451110

99 9450990 112 9451120

100 9451000 113 9451130

101 9451010 114 9451140

102 9451020 115 9451150

Id. No.

* The expanding sleeves have a loading clearance of 0,3 mm in dia. Clamping screws

Type

Id. No.

EMX-C-1 EMX-C-2 EMX-C-3 EMX-C-4 EMX-C-5 EMX-CC-1 EMX-CC-2 EMX-CC-3 EMX-CC-4 EMX-CC-5

9412000 9422000 9432000 9442000 9452000

9641102000 9642102000 9643102000 9644102000 9645102000

SMW-AUTOBLOK 15

Workshop blanks

■ Ordering review

Workstop blanks soft for EMX-C For EMX-C segment sleeve mandrel

Subject to technical changes. For more detailed information please ask our customer service.

EMX-C-1

EMX-C-2

EMX-C-3

EMX-C-4

EMX-C-5

Mandrel size

short

long

short

long

short

long

short

long

short

long

Id. No.

9413000 9413001 9423000 9423001 9433000 9433001 9443000 9443001 9453000 9453001

ØA

ØB

115

135

165

ØC

24,5

34,5

48,5

64,5

89,5

ØD1

100

115

140

ØD2

6,6

ØE1

112

140

ØE2

17,2

16,2

17,5

110

125

160

16 SMW-AUTOBLOK

Adapters

■ EMX-P, EMX-F/FP, EMX-C with cylindrical mounting ■ Adapters for DIN 55026 / ISO 702-1 / 702-4 spindle noses

for sleeve expanding mandrels

Subject to technical changes. For more detailed information please ask our customer service.

Technical data

Adapter flange Id. No.

Spindle nose

D3 D4 L1 LK1 G1 LK2 G2 LK3 G3 LK4 G4

ISO

mm mm mm mm mm mm

9000051 9000052 9000053 9000061 9000062 9000081

A5 A5

82,563 104,8 3 x M10 135 35 92 3 x M10 112 3 x M10 -

82,563 104,8 3 x M10 165 35 92 3 x M10 112 3 x M10 140 3 x M12 - -

A5 82,563 104,8 3 x M10 210 35 92 3 x M10 112 3 x M10 140 3 x M12 182 3 x M12 A6 106,375 133,4 3 x M12 165 36 92 3 x M10 112 3 x M10 140 3 x M12 - - A6 106,375 133,4 3 x M12 210 36 92 3 x M10 112 3 x M10 140 3 x M12 182 3 x M12 A8 139,719 171,4 3 x M16 210 45 92 3 x M10 112 3 x M10 140 3 x M12 182 3 x M12

Appropriate adapter flanges

Spindle nose

Type

EMX-P

EMX-F/FP

EMX-C

ISO

9000051 9000052 9000053 9000061 9000062 9000081

A5 A5 A5 A6 A6 A8

0-1-2-3-4-5-6-7-8-9-10-11 0-1-2-3-4-5-6-7-8-9-10-11 0-1-2-3-4-5-6-7-8-9-10-11 0-1-2-3-4-5-6-7-8-9-10-11 0-1-2-3-4-5-6-7-8-9-10-11 0-1-2-3-4-5-6-7-8-9-10-11

1-2-3-4

A B C B C C

1-2-3-4-5

1-2-3-4-5 1-2-3-4-5 1-2-3-4-5 1-2-3-4-5 1-2-3-4-5

1-2-3-4-5-6

1-2-3-4-5

1-2-3-4-5-6 1-2-3-4-5-6

Subject to technical changes. For more detailed information please ask our customer service.

Technical data

Adapter flange Id. No.

Spindle nose

D3 D4 L1 LK1 G1 LK2 G2 LK3 G3 LK4 G4

ISO

9000000141 9000000171 9000000221

mm mm mm

Z140 Z170 Z220

140 104,8 3 x M10 150 21,5 92 3 x M10 112 3 x M10 -

170 133,4 3 x M12 180 24 92 3 x M10 112 3 x M10 140 3 x M12 - - 220 171,4 3 x M16 230 30 92 3 x M10 112 3 x M10 140 3 x M12 182 3 x M12

EMX-P

EMX-F/FP

EMX-C

Appropriate adapter flanges

Spindle nose

Type

ISO

9000000141 9000000171 9000000221

Z140 Z170 Z220

0-1-2-3-4-5-6-7-8-9-10-11 0-1-2-3-4-5-6-7-8-9-10-11 0-1-2-3-4-5-6-7-8-9-10-11

1-2-3-4

1-2-3-4-5

1-2-3-4-5 1-2-3-4-5

E F

1-2-3-4-5-6

SMW-AUTOBLOK 17

EMX-S

Segment sleeve mandrel Ø 18 - 105 mm

■ Size 1 - 4 ■ Large expansibility

Segment sleeve mandrel Power operated

Application/customer benefits • Ideal for volume production and hard turning / grinding with wear resistant, case hardened and vulcanised clamping sleeves • Highest accuracy and high torque transmission by means of fixed mandrel body • Axial pull down by the axial clamping movement of the clamping sleeve = best face run out • Clamping sleeve quick change for short setup times • Preparation for air sensing • With integrated manual lubrication for consistent high clamping forces and low wear Technical details • Large expansibility 0,8 - 1,2 mm depending on the size (The clamping sleeves have a max. radial expansibility in diameter of ± 0,4 mm or ± 0,6 mm from the nominal diameter.) • Power operated • Rigid design with flange mounting • Tapped holes in the face for axial stops

Standard equipment Base mandrel with mounting bolts

Manual lubrication

axial stroke

4,5

Pin for workpiece stop

Illustrations show mandrel variant with 1-circuit air sensing in open clamping position. Information on the variant with 2-circuit air sensing on request.

EMX-S-1

EMX-S-2

EMX-S-3

EMX-S-4

SMW-Autoblok Type

EMX-S (1-circuit-AS) EMX-S (2-circuit-AS)

9601100000

9602100000

9603100000

9604100000

Id. No.

9621100000

9622100000

9623100000

9624100000

mm mm mm mm mm mm mm

132 115 13,6

132 115 10,6

132 115 12,5 100 114

157 137 12,5 128 143 115

B1 B2

3x120° Ø3,0

66 82 80

E1 E2

100

124 - 0,01

147 - 0,01

mm 18 >18 - 23 >23 - 35

30 - 55

48 - 80

70 - 105

Clamping range Clamping length max. Clamping length min.

G max G min

mm 10,5 17,5

mm mm mm mm mm mm mm mm mm mm deg. deg. deg.

H1 H2 H3 H4

15 30 48

15 33 50

15 44 44

14,3

49 49

107,5

131,5

146,5

162

Ring gap

66 70 15 30

82 86 15 30

100 104

128 128

90 15 30

15 60 30

180

SMW-Autoblok Type Axial stroke Expansion in dia. Max. actuating force Max. torque Weight Recommended clamping cylinders

EMX-S-1

EMX-S-2

EMX-S-3

EMX-S-4

mm mm

0,8

1,2

15 50

20 90

160

410

3,9

4,4

5,3

9,4

SIN-S-70

SINS-S-85

All measurements in unclamped position = Right end position.

18 SMW-AUTOBLOK

EMX-S

Segment sleeve mandrel Ø 18 - 105 mm

■ Size 1 - 4 ■ Large expansibility

Segment sleeve mandrel Power operated

Technical design 1. Basic body EMX-S with spindle adapter 2. Segment sleeve (case hardened + vulcanized) with bayonet quick change. Clamping sleeves size EMX-S-1 with three segments, clamping sleeves from size EMX-S-2 on with six segments for better gripping force distribution 3. Workstop

Clamping sleeves

EMX-S-1*

19 9601301900 32 9601303200 31 9602303100 44 9602304400 46 9603304600 59 9603305900 72 9603307200 71 9604307100 84 9604308400 97 9604309700

20 9601302000 33 9601303300 32 9602303200 45 9602304500 47 9603304700 60 9603306000 73 9603307300 72 9604307200 85 9604308500 98 9604309800

21 9601302100 34 9601303400 33 9602303300 46 9602304600 48 9603304800 61 9603306100 74 9603307400 73 9604307300 86 9604308600 99 9604309900

22 9601302200 35 9601303500 34 9602303400 47 9602304700 49 9603304900 62 9603306200 75 9603307500 74 9604307400 87 9604308700 100 9604310000

23 9601302300

24 9601302400

25 9601302500

26 9601302600

27 9601302700

28 9601302800

29 9601302900

30 9601303000

18 9601301800 31 9601303100

Id. No.

EMX-S-2**

35 9602303500 48 9602304800 50 9603305000 63 9603306300 76 9603307600 75 9604307500 88 9604308800 101 9604310100

36 9602303600 49 9602304900 51 9603305100 64 9603306400 77 9603307700 76 9604307600 89 9604308900 102 9604310200

37 9602303700 50 9602305000 52 9603305200 65 9603306500 78 9603307800 77 9604307700 90 9604309000 103 9604310300

38 9602303800 51 9602305100 53 9603305300 66 9603306600 79 9603307900 78 9604307800 91 9604309100 104 9604310400

39 9602303900 52 9602305200 54 9603305400 67 9603306700 80 9603308000 79 9604307900 92 9604309200 105 9604310500

40 9602304000 53 9602305300 55 9603305500 68 9603306800

41 9602304100 54 9602305400 56 9603305600 69 9603306900

42 9602304200 55 9602305500 57 9603305700 70 9603307000

30 9602303000 43 9602304300

Id. No.

EMX-S-3**

45 9603304500 58 9603305800 71 9603307100

Id. No.

EMX-S-4**

80 9604308000 93 9604309300

81 9604308100 94 9604309400

82 9604308200 95 9604309500

70 9604307000 83 9604308300 96 9604309600

Id. No.

* The clamping sleeves have a max. radial expansibility in diameter of ± 0,4 mm from the nominal diameter. ** The clamping sleeves have a max. radial expansibility in diameter of ± 0,6 mm from the nominal diameter.

Soft work stop blanks

Type Id. No.* Id. No.**

EMX-S-1 EMX-S-2 EMX-S-3 EMX-S-4 9100321 9100322 9100323 9100324 5301416 5301417 5301418 5301419

EMX-S-2 / -3 / -4

EMX-S-1

EMX-S-2 / -3 / -4 EMX-S-2 / -3 / -4 EMX-S-2 / -3 / -4

EMX-S-1 EMX-S-1 EMX-S-1

93 80

105

113

142

B1 B2

88 46

115

C D

19 82 66 70

100

114 100 104

143 128 128

E1 E2

82 86

27.5

30.5

41 95

G H

105

* Soft, finish machined on mandrel side, pre machined on workpiece side. ** Soft, with stock material (0,3 mm) for case hardening and grinding

Ordering review set articles (1-circuit-Air sensing (AS) basic mandrel + adapter)

EMX-S-1 Id.-No.

EMX-S-2 Id.-No.

EMX-S-3 Id.-No.

EMX-S-4 Id.-No.

Type

A05

9601000005

9602000005

9603000005

9604000005

A06

9601000006

9602000006

9603000006

9604000006

A08

9601000008

9602000008

9603000008

9604000008

Z140

9601000140

9602000140

9603000140

9604000140

Z170

9601000170

9602000170

9603000170

9604000170

Parts included: Basic mandrel + standard flange + mounting bolts For mandrels with 2-circuit-AS use Id. No. on page 310 for basic mandrel and code for adapters on page 312! For mandrels with 2-circuit-AS use Id. no. of the basic mandrel on the previous page and code for adapters on the following page!

SMW-AUTOBLOK 19

Adapters

■ Expanding mandrels with cylindrical mounting ■ Suitable for machine spindle DIN 55026 / ISO-A 702/1

for expanding mandrels

SCHNITT / SECTION A-A SECTION A-A

SCHNITT / SECTION A-A

Subject to technical changes. For more detailed information please ask our customer service.

Technical data

Spindle nose ISO 702-1 (A)

Spindle nose ISO 702-4 (ZA)

Flange Id. No.

LK1

D2 D3 D4 LK2 D5 D6 D7 L1 L2 L3

Mandrel size

9600200005

mm A5

- 82,563 104,8 4 x M10 132 79 115 6 x M8 124 D3 45 - 31

9600200006

mm A6

- 106,375 133,4 4 x M12 160 79 115 6 x M8 124 132 45 28 31

EMX-S-1 / 2 / 3

9600200008

mm A8

- 139,719 171,4 4 x M16 202 79 115 6 x M8 124 140 47 29 33

9600200140

mm -

140

140 104,8 3 x M10 150 79 115 6 x M8 124 132 36 12 16

9600200170

mm -

170

170 133,4 6 x M12 180 79 115 6 x M8 124 157 36 24,5 16

9604200005

mm A5

- 82,563 104,8 4 x M10 157 79 137 6 x M8 147 D3 45 - 31

9604200006

mm A6

- 106,375 133,4 4 x M12 157 102,5 137 6 x M8 147 D3 43 - 29

EMX-S-4

9604200008

mm A8

- 139,719 171,4 4 x M16 202 103 137 6 x M8 147 157 47 17 33

9604200140

mm -

140

140 104,8 3 x M10 157 80 137 6 x M8 147 D3 50 - 31

9604200170

mm -

170

170 133,4 6 x M12 180 103 137 6 x M8 147 157 48 11,5 29

20 SMW-AUTOBLOK

Notes

SMW-AUTOBLOK 21

KSZ-MB

Collet chuck for bar machining

■ Bars Ø 3 - 80 ■ Collets DIN 6343

Collet chuck

Application/customer benefits  Efficient machining of bar material on automatic bar machines with bar feed.  Less deformation of thin-walled components during clamping.  Quick set-up by means of bayonet locking cap.  For highest speeds.  Clamping / unclamping of chuck during spindle rotation is possible.

Profitability  Quick and simple installation to all lathes (alternating with 3-jaw chucks).  Round, square and hexagonal material can be clamped by simply changing the collet.

 Cost effective by using standard collets DIN 6343 as well as standard Rubberflex and multi range collets.  Collets for highest concentricity for special profiles, vulcanized, coated or ground to size are available on request.

 Case hardened and ground chuck parts ensure long service life.  Finish-machining of all parts in one set-up guarantees perfect concentricity.  Direct mounting to the machine spindle ensures high concentricity.  High operating reliability due to a minimum of parts.  High axial positioning accuracy of the components by means of push type collet system.

22 SMW-AUTOBLOK

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