PIRTEK LAUNCH HEALTHY HYDRAULICS APPROVED RANGE OF PRODUCTS
Pirtek is proud to launch its Healthy Hydraulics approved range of products. Designed to help minimize breakdowns, analyse and test hydraulic systems this range is part of the growing Healthy Hydraulics movement which aims to help plant and machinery operate at its best with minimal breakdowns.
Pirtek has teamed up with healthy hydraulics (www.healthyhydraulics. com) to promote good practice in operating and maintaining construction, industrial and agricultural equipment. Healthy Hydraulics is supported by numerous industry leading partners including Pirtek, Hydrotechnik UK Ltd, Filtertechnik Ltd, The National Fluid Power Centre (NFPC) and Schroeder Industries.
The Healthy Hydraulics products shown overleaf compliment Pirteks existing offer of internal hose cleaning and total hydraulics management. The products allow users to conduct detailed condition monitoring and to remedy common problems like dirty hydraulic oil, poorly performing pumps. The partners supplying the products offer full support and help.
To keep up to date on developments in this important field stay in touch through:
www.healthyhydraulics.com
You can also post your own comments on the site and share your experience.
CONVENIENT MINIMESS HYDRAULIC PRESSURE TEST KITS
These convenient and safe pressure test kits allow basic condition monitoring of operating system pressure on construction, industrial and agricultural equipment. Minimess test point allow safe connection/disconnection under full system pressure. Pressure gauges are selectable from range of 10 up to 700 bar.
OFF-LINE FILTER CARTS AND SPARES
The key to keeping a machine’s hydraulic system healthy is oil sampling and analysis (see left) and remedial ‘off-line’ filtration when required. Your local Pirtek Centre can supply the off-line filter carts and replacement filtration elements shown here as well as providing a convenient filtration service! These efficient and durable off-line filtration carts are ideal for removing contaminants (both) and water (PHH128) from a machine’s hydraulic oil. Replacement elements are easily fitted to the readily accessible filter bowls. Both carts run on mains electricity. The Sentry (left) is perfect for light duty applications, replenshing systems with clean oil, emptying waste oil quickly, off-line contamination control and end of production line flushing. The SFC-3000 (right) is a rugged filtration system designed for constant industrial or intermittent oil transfer use, it is more heavy duty than its counterpart.
PHH103 LOW COST TEST KIT
PHH104 BSP TEST KIT
PHH105 UNIVERSAL TEST KIT
PHH106 DIGITAL GUAGE TEST KIT
PHH126 Sentry filter cart PHH127 Replacement 10μm particulate removal element PHH128 SFC3000 ‘duplex’ filter cart PHH129 Replacement 10μm particulate removal element PHH130 Replacement 3μm particulate removal element PHH131 Replacement water removal element
RRP £785.00 RRP £36.57 RRP £1,496.25
PHH126 SENTRY FILTER CART
PHH103
RRP £92.94
PHH104
RRP £122.64
PHH105
RRP £243.01
PHH106
RRP £361.73
RRP £49.70 RRP £50.87 RRP £44.39
TYPE
GAUGES
GAUGE ADAPTER 630 BAR TEST HOSE
MALE ADAPTORS & SEALS
MINIMESS TEST POINT
MALE/FEMALE TEST POINT
PHH128 DUPLEX FILTER CART
Analogue Analogue Analogue Digital
2 x 63mm 2 x 63mm 2 x 63mm 1 x digital
2 x 1620 1 x 1620 4 x 1620 2 x 1620
No 3 x 1620 3 x 1620 No
No 1 x BSP 1 x BSP No
1 x 1.5m 1 x 1.5m 2 x 1.5m 1 x 1.5m
2 + 3 2 + 3 2 + 3 2 + 0
PHH103 PHH104 PHH105 PHH106
ANALOGUE DIAGNOSTIC PRESSURE TEST KITS
MULTIHANDY 2 AND 3 CHANNEL TEST AND DATALOGGERS
PORTABLE OIL CLEANLINESS MONITOR
MINIMESS HYDRAULIC TEST POINTS
MINIMESS TEST POINT TEE ADAPTORS
DN2-630 BAR TEST HOSES
MINIMESS GAUGE ADAPTORS
The ideal service tool for flow, pressure and temperature measurement and analysis. These sophisticated instruments are easy to use and durable. The device is securely mounted in a run of pipe taking the full flow of the circuit for accurate measurement of all 3 functions, they have a working temperature range of -20ºC to 120ºC, supplied with a load valve and case.
PHH134 MultiHandy 2020 digital pressure test kit contains everything you need to get started including 1x60 bar and 1x600 bar sensors and a 2m lead all packed in the handy durable case. PHH135 MultiHandy 3020 digital pressure, temperature & flow kit records up to 3 channels making it suitable for applications in R & D, manufacturing & field service. It has a 0 to 600 bar pressure range, a -50°C to 200°C temperature range and a 9 to 300 l/m flow range.
PHH136 Portable oil cleanliness monitor. This kit comprises of a safe and secure travel case fitted with the PC9001 laser particle counter. Perfect for proactive maintenance the PC9001 is a continuous particle counter with instant LED readout, computer interface and trending software. It’s simple to use, and can be used as an alarm to notify you of any changes in contamination levels. It’s also ideal for plotting ISO cleanliness trends and keeping hydraulics’s healthy. Accuracy is +/- half an ISO code. The PC9001 utilizes the same laser particle counting technology found in more expensive laboratory particle counting equipment. The PC9001
BSPP male/swivel female tee with Mininmess hydraulic test
Minimess test points offer a safe and simple method of accessing high or low pressure systems for pressure testing, oil sampling or gas charging.
DN2-630 hoses have a 2mm internal bore and a safe working pressure of 630bar, 1620 ends.
These handy adaptors allow a pressure gauge to be fitted to a minimess test hose and test point.
point. These useful fittings allow a test
point to be placed in a hose run.
PHH115 1.0m PHH116 1.5m PHH117 2.0m PHH118 to ¼ ” pressure gauge ends 1.0m PHH119 to ¼ ” pressure gauge ends 1.5m PHH120 to ¼ ” pressure gauge ends 3.0m
RRP £28.55 RRP £30.41 RRP £32.54 RRP £28.55
PHH121 ISO228 G ¼ ” female to M16x2 female gauge adaptor PHH122 ISO228 G ¼ ” male to M16x2 female bulkhead adaptor
RRP
£14.88
PHH110 ¼ ” PHH111 ⅜ ” PHH112 ½ ” PHH113 ¾ ” PHH114 1”
RRP £18.52 RRP £18.89 RRP £19.68 RRP £22.56 RRP £25.49
RRP £30.41
PHH107 ⅛ ” PHH108 ¼ ” PHH109 ⅜ ”
RRP £8.05 RRP £8.05 RRP £12.69
RRP £14.23
RRP £32.54
HIPPO OFF-LINE FUEL POLISHING RIG AND SPARES
can be used to trigger alarms or start cleanup
filtration units to start operating. Results can be displayed in ISO 4406,NAS and SAE formats.
The PHH128 is a versatile low cost oil polishing filter machine that utilizes high performance Hippo filters. The rig removes both solid contaminants and water at the same time ensuring clean and dry oil ready for use. Hippo replacement elements are low cost. PHH123 Hippo off-line polishing system 110v PHH124 Filter pot lid and bracket for particulate and water removal PHH125 Filter element for PHH129, 800g dirt & 500ml water removal
PHH134 2020 digital pressure test kit PHH135 3020 digital pressure, temperature & flow test kit
RRP £668.94
PHH132 HYDRApro test kit 240 bar PHH133 HYDRApro test kit 400 bar
RRP £647.50
RRP £1,173.88 RRP £94.61 RRP £32.44
PHH136 Portable oil cleanliness monitor
RRP £2,400.00
RRP £3,516.70
RRP £979.00
OIL SAMPLING SERVICE
HOSE MANAGEMENT
Fully trained Pirek technicians measure and record all the relevant parameters of the hoses on a machine or in a site. This enables spare and replacement hoses to be manufactured economically and ensures that equipment down-time is kept to a minimum.
HOSE TAGGING The unique Pirtek hose tagging
generation’ hose clean technology ensures adequate levels of cleanliness for the majority of common applications. More advanced hose flushing is also available from Pirtek Centres. OIL ANALYSIS Research has shown that over 80% of all hydraulic failures are caused by hydraulic fluid contaminated with water or solid particulates. A regime of oil sampling and analysis and remedial off-line filtration, when required, ensures healthy hydraulic sytsems, extends hydraulic fluid life and minimizes the risk of unnecessary machine down-time. Pirtek’s oil analysis service gives a full insight into the condition of a given oil sample, in addition Pirtek’s partners give helpful advice on any remedial action that might be required to return the oil to operational health.
system assures quality and aids hose management by giving each hose a unique identity. Any Pirtek technician in the UK can make a replacement hose using the information contained on the bright red tag. HOSE INSPECTION All hydraulic hoses are subject to wear and tear and ultimately failure. A full hose inspection by a qualified Pirtek hose technician minimises the risk of hose failures. During an inspection damaged or worn hoses are replaced before catastrophic failure saving unnecessary down-time. HOSE CLEAN Pirtek internal hose clean minimises the risk of internal contamination after a failed hose is replaced. Pirtek’s ‘new
Oil sampling is at the heart of condition monitoring. These handy kits allow hydraulic oil samples to be taken safely. All 3 kits include analysis from a leading laboratory and a simple to interpret cleanliness report to ISO 4406. In addition, our partners will help you interpret the results in order for you to give sensible advice to your customer on how to return the oil to its full operational health.
HEALTHY HYDRAULICS HELP PAGE VIA QR CODE
?
To help Pirtek customers get the best out of their Healthy Hydraulics’ products each one has a unique QR code that links to a special page on the Healthy Hydraulics web site.
The page contains health and safety advice, instructions for use and helpful tips to get the best out of the equipment.
Customers can make their own posts on the web site to share their experience with other users. The Healthy Hydraulics community is encouraged to work together to improve the condition, reliability and performance of a wide range of equipment.
All offers are subject to availability. specifications and/or prices may change without notice. ask your local pirtek centre for the latest information. All prices quoted exclude vat which will be charged at the current rate. Published October 2014
www.pirtek.eu
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