BoardConverting Serving the North American Corrugated and Folding Carton Industries for 39 years November 6, 2023 VOL. 39, NO. 45
PPC Awards Best Packaging Designs At 2023 Fall Meeting BY SUSAN RILEY Each year at the Paperboard Packaging Council’s Fall Meeting, attend- ees are blown away by the ingenuity of the entries in the North Amer- ican Paperboard Packaging Competition and Student Design Chal- lenge Awards. The announcement of the winners during the awards ceremony and dinner is a big highlight of the three-day event. Now in its 80th year, the PPC finds it fitting to point out how far the packaging industry has evolved with today’s advances in technology, new structural possibilities, and design capacities.
NAM: AI Regs Need Input From Manufacturing Industry Last week, President Joe Biden signed a com- prehensive Executive Order designed to help manage the safety and privacy risks posed by artificial intelligence (AI) and promote a strate- gy for responsible innovation. Biden said that AI is developing at “warp speed” and carries tremendous potential as well as perils, news reports said. Among the many sweeping changes, the order requires “the most powerful” AI sys- tems to share safety test results with the gov- ernment, protection against the the use of AI to engineer dangerous biological materials, and the development of robust standards and testing to help ensure that AI systems are safe, secure, and trustworthy. The National Association of Manufacturer’s (NAM) was quick to respond to the announce- ment urging strong industry participation with any AI standards that will be adopted. “Artificial intelligence represents a tremen- dous opportunity for modern manufacturing. AI is already helping manufacturers improve safety and training and empower workers to be even more innovative,” NAM Managing Vice President of Policy Chris Netram said in
CONTINUED ON PAGE 4
What is required to design a package that is truly spectacular is no short order. It not only must protect the products inside, but it must be functional, sustainable, stand out on retail shelves not to mention pro- voke a nice unboxing experience. Packaging competitors seized the opportunity to shine in the indus- tries they serve from food and beverage packaging to health and beau- ty products and more. One of the judges, John Lyons, III, Former Associate Publisher of Package Design Magazine , said that he looks for the total impact and how well packaging sells the product. “When you combine all these elements together, and you kind of look for traits and that’s what kind of pushes me towards what I think is the best package,” Lyons said. CONTINUED ON PAGE 24 The Cal Poly student design team won the People's Choice Award in the Paperboard Packaging Alliance Student Design Challenge competition.
WHAT’S INSIDE
6 x x 8 x x 12 x x 26 x x Coming Soon: AICC West Coast Ski Meeting In Snowbird, UT 10 ICG Welcomes OlymPak Printing & Packaging As New Member 14 PPA Awards 2023 Student Packaging Design Winners 18 Metsä Board Designs A Lighter Corrugated Gift Box
SUN625® Heavy Duty Die Cut Section The new SUN625® Heavy Duty allows our customers to perform at the highest levels for their customers. With increased load capacity, larger journals, enhanced fatigue resistance and reduced deflection under load, the SUN625 HD can easily accommodate full-width/length sheets for multiple out/up production while maintaining consistent sheet specifications at higher speeds and heavier score impressions . EVERYTHING CORRUGATED UNDER Exceptional Design, Optimized Output Feed, Print, and Convert 24/7 with the SUN625 Rotary Die Cutter
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Machinery and Handling for the Corrugated Board Industry
AVERAGE CONTAINERBOARD PRICES The average prices reported are tabulated from prices PAID by various sources throughout the United States the week previous to issue. Prices in some areas of the country may be higher or lower than the tabulated average. The prices tabulated here are intended only for purposes of reference. They do not connote any commitment to sell any material at the indicated average. Transactions may be completed at any time at a price agreed upon by seller and purchaser.
REGION E. Coast Midwest Southeast Southwest
42# Kraft liner $955.00-960.00 $970.00-980.00 $970.00-980.00 $ 970.00-980.00 $1000.00-1010.00 $973.00-983.00
26# Semi-Chem. Medium
Short Ton Del. Short Ton Del. Short Ton Del. Short Ton Del. Short Ton Del. Short Ton Del.
$ 890 .00-9 4 0.00 $9 0 5.00-9 2 5.00 $9 0 5.00-9 2 5.00 $9 0 5.00-9 2 5.00 $9 2 5.00-9 4 5.00 $9 0 8.00-9 2 8.00
West Coast U.S. Average
SHEET PRICES BY REGION (AVERAGE) Per 1MSF, local delivery included, 50MSF single item order, truckload delivery. Sheets
E. Coast Midwest South-SW S. CA N.CA/WA-OR US Aver.
More box makers, brokers and end users are relying on the containerboard pricing in Board Converting News to negotiate their contracts than ever before. See the current prices every week right here on Page 3. The Price is Right!
200# 275#
$62.26
$72.05
$62.69 $82.80
$85.35 119.54
$73.13 101.29
97.32
99.89
90.86
113.65
OYSTER UP-CHARGE 8.34
8.34
8.34
8.34
8.34
8.34
275# DBL-WALL 350# DBL-WALL
107.46 118.45
114.69 129.32
116.54 137.25 117.82 145.56
141.08 148.46
122.76 131.80
CANADIAN SHEET PRICES (AVERAGE) In Canadian Dollars, per 1MSF, local delivery included, under 50MSF single item order, truckload delivery. 200# 275# Oyster UC 275#DW 350#DW $78.56 $99.18 $9.00 $96.32 $105.83 CANADIAN LINERBOARD & MEDIUM The average prices reported are tabulated from prices PAID by various sources throughout Canada. Prices may be higher or lower in various areas of the country. The prices tabulated here are intended only for purposes of reference. They do not connote any commitment to sell any material at the indicated average. Transactions may be completed at any time at a price agreed upon by seller and purchaser. Prices are Canadian $ and per metric ton.
Len Prazych at 518-366-9017 lprazych@nvpublications.com
42# Kraft Liner 26#
Semi-Chem Medium
East West
$9 2 0.00 $ 96 5.00
$9 1 0.00 $9 4 5.00
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Artificial Intelligence (CONT’D FROM PAGE 1)
Core Competency
a statement. “It is unlocking incredible opportunities for predictive maintenance and product development, and manufacturers are continuing to develop further applica- tions for AI. “Manufacturers look forward to working with the admin- istration following the executive order to ensure that any AI standards adopted at the federal level are developed with strong industry participation, support innovation and R&D, remain scaled based on the guardrails necessary for a particular technology or application, protect companies from unnecessary liability and bolster U.S. competitive- ness and leadership in AI. “Manufacturers also support strong data privacy and cybersecurity protections as well as robust investments in workforce development and prioritizing workforce needs through reforms to our immigration system.” Biden is facing significant pressure from Democrats, in- cluding labor and civil rights groups, to prevent civil rights abuses including discrimination, bias and abuses in jus- tice, healthcare, and housing. Others have positioned that government oversight of AI is appropriate for scienfic research and homeland se- curity, but warned against micromanaging all facets of the issue. They favor private oversight where AI companies would be held liable for any harm to citizens which would lead to self-regulation in the marketplace.
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Registration Open For AICC West Coast Ski Meeting 2024
Registration is open for the AICC 2023 West Coast Ski Event taking place February 28-March 2, 2024 at the Snowbird Cliff Lodge in Snowbird, Utah, “where business meets the slopes.” The Cliff Lodge at Snowbird is one of North America’s most iconic ski lodges. The majesty of Little Cottonwood Canyon can be explored from the views each room pro- vides whether facing Snowbird’s ski slopes or peering down the glacially carved canyons spilling into the Salt Lake City valley below. Within walking distance to Snowbird’s pedestrian vil- lage, The Cliff Lodge offers comfortable lodging for the whole family and makes the perfect corporate event ven-
ue for all group sizes. An on-site ski rental and repair shop and complimentary ski lockers add to the convenience of the hotel.
Other amenities include an exercise room, resort-wide internet service, room service, concierge and a state-licensed daycare facility, retail shops, heated swim- ming pool, hot tubs, and The Cliff Spa, which features over 30 treatment and sa- lon services, yoga studio, fitness center, rooftop pool and hot tub. Dining includes The Aerie Restaurant and Lounge and The Atrium offering di- verse menus for every palate. A ski rental and repair shop complements the resort’s numerous retail shops.
Membership registration rates are $425 (adult), $1,500 (groups of four), $1,850 (groups of five), and $50 (aged 17 and younger). Information about discounts for lift tickets and rentals is coming soon. AICC room rates are $429 (mountain view rooms), $529 (king bedrooms), and $599 (deluxe rooms). Rate deadline is January 25. Book by phone at (800) 453-3000. The resort fee includes wireless internet, parking, use of designated pool, hot tubs, fitness rooms, in-room coffee, and more. For more information, contact Laura Mi- halick at lmihalick@aiccbox.org.
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Foundation For Packaging Education Fundraiser Set For July 2024 The Foundation for Packaging Education’s second annu- al fundraiser event is set for July 16-18, 2024 at the Silver- ado Resort & Spa in Napa, California. The Foundation is striving to raise $3 million to support educating and training the paperboard packaging workforce. Companies education and training programs through the foundation. Highlights include dinner on the Napa Valley Wine Train, a restored historic train offering a scenic wine country tour, four-course dinner and wine tasting. Guests can also play golf at the Silverado South Course which offers two 18-hole championship golf courses. Other activities include a hands-on cooking ex- perience, lunch, and wine tasting at the Culinary Institute of America, and Napa Valley winery tours, tastings and lunch. Registration is $3,995 per couple; AICC room rate is $399. For more information, contact Laura Mihalick at lmi- halick@aiccbox.org. For more information, visit packaginged.org/donate . can make tax-deductible contributions to benefit AICC’s industry-specific
Box Shipments ( U.S. Corrugated Product Shipments) Industry Shipments In Billions of Square Feet Month September 2023
Year
Actual
Percent Change Avg Week Percent Change
2023 2022
3 0.911 3 2.734
-5. 6
7. 728 7. 794
- 0.8
Industry Total
September 2023
Year-to Date
Year
Actual
Percent Change Avg Week Percent Change
2023 2022
285.619 305.519
- 6.5
7. 556 7.998
- 5.5
Industry Total
Containerboard Consumption (Thousands of Tons)
Year
Month
Percent Change Year-to-Date Percent Change
2023 2022
2. 5387 2. 6314
- 3.5
23.3187 24.8978
- 6 .3
Container Board Inventory - Corrugator Plants (Thousands of Tons)
Corrugator Plants Only
Date
Percent Change Weeks of Supply
Percent Change
Sept. Aug.
2.2 15 2 2. 1606
2.5
3. 5 3. 6
- 2.8
Shipping Days
Year
Month
Year-to-Date
2023 2022
2 0 2 1
1 89 1 91
SOURCE: Fibre Box Association
Puhl custom designs systems to meet your needs. • Moving to a new facility? Puhl has experience moving entire plant systems all while minimizing down time in BOTH plants during the transition. • Below roof AND above roof systems custom designed to meet your needs. • New and Remanufactured Equipment (balers, blowers, separators, filters and more). Our Remanufactured equipment includes a warranty and offers significant savings. • NFPA and OSHA compliant systems designed by our NFPA trained engineering team. • Dust Briquetters, Certified Explosion Isolation Valves, Flame Front Diverters and more to control dust and meet NFPA requirements. • PLC Touch Screen Controls with Real Time Pressure Balancing and Real Time Remote Monitoring available on your smart phone or computer.
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ICG Welcomes OlymPak Printing & Packaging As New Member The Independent Carton Group (ICG) announced it voted OlymPak Printing and Packaging of Mora, Minnesota, into the association during their general meeting September 8-10 at Diamond Packaging in Rochester, New York. ICG, based in Newton, Connecticut, is an association of 20 independently owned and operated folding carton manufacturers.
significantly. OlymPak serves top retail chains, food manufacturers, the Quick Service Restaurant (QSR) industry, and many other CPG companies. They hold numerous certifications for safe food practices, manufacturing practices, and for- est stewardship. As a woman-owned company with HubZone certifica- tion, OlymPak has gained recognition as one of the pre- mier printing and packaging companies in the Midwest. “For many years we have been aware of the outstand- ing value ICG members gain from being part of this group,” says Mark Miner. “One of the key benefits we are looking for is the as- surance of backup production support, providing our cus- tomers with the peace of mind that we will always be able to deliver the products and services they are accustomed to getting from us.” OlymPak, which employs over 140 people, is a division of MinMor Industries, LLC, an integrated manufacturing and marketing company that produces packaging and promotional materials internationally. The current generation of ownership is looking forward to growing the business and sees membership in the ICG as a step toward furthering that goal. “We look forward to growing our business with other family-owned businesses and like-minded people that
OlymPak Printing and Packaging produces a wide va- riety of printing and packaging products, including folding and formed cartons, flexible packaging, and labels. The company was founded by Jon Miner and is still family-owned and operated by Kim and Mark Miner. The company’s initial success was in producing and distributing the popular children’s product, Mello Smello scratch and smell stickers. From those fun beginnings, the company has grown
make the ICG so successful,” Kim Miner said. For more information, visit olympak.com .
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PPA Announces Winners of the Student Design Challenge
The Paperboard Packaging Alliance (PPA) announced the winners of the 2023 Student Design Challenge who were honored October 24 during the Paperboard Packaging Council’s 2023 Fall Meeting & Leadership Conference at the Rancho Bernardo Inn in San Diego, California. Teams were asked to design new paperboard packaging and pack- aging components for an existing or original personal care product typi- cally packaged in plastic.
Student teams from the following schools were named as the top-3 winners: • 1st Place: University of Wisconsin-Stout, Triangular Paperboard Lip Balm • 2nd Place: California Polytech State University, SunEase • 3rd Place: University of Wisconsin-Stout, Luxora Solid Shampoo Bar Display “Students who compete in the Student Design Challenge exhibit im- pressive creativity in packaging design,” said AF&PA President and CEO Heidi Brock. “This challenge underscores the significance of prioritizing sustainability and highlighting our ongoing efforts to foster the develop- ment of circular packaging solutions.” “Our industry is poised for a promising future. Congratulations to our winners and their remarkable designs. This challenge serves as a platform to explore groundbreaking concepts and forge significant con- nections with key figures in the paperboard packaging sector,” said Ben Markens, President of the Paperboard Packaging Council. Additional ac- knowledgments were announced for the following PPA Student Design Challenge entries: • People’s Choice Award: California Polytech State University, SunEase • Honorable Mention: Toronto Metropolitan University/Ryerson, Perf Deodorant • Honorable Mention: Fashion Institute of Technology, C-Swabs • Honorable Mention: Fashion Institute of Technology, Shine Tooth- paste • Shout-Out: Indiana State University, Velvet Touch Toilet Roll Dispens- er • Shout-Out: Rochester Institute of Technology, MOW Shave Kit • Shout-Out: Rochester Institute of Technology, Roll With It The Student Design Challenge inspires students enrolled in packag- ing and graphic design programs to showcase their imaginative abilities, design expertise, and inventive strategies in addressing real world cus- tomer requirements and marketing scenarios. For more information and a look at the student prototypes visit, paperboardpackaging.org .
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Our long-awaited 2023 Packaging Playbook is finally here. We talk through all the challenges present in
our changing world of corrugated packaging and more importantly, how to solve them.
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Understanding Stormwater Management Regulations BY CHASE KAMMERER
trial activity, including the Corrugated Box industry, must obtain NPDES permits for their stormwater discharges un- less explicitly excluded. These permits outline discharge limits, monitoring requirements, and other conditions to ensure that stormwater discharges do not harm the en- vironment. To better understand how these regulations apply to your plant, refer to the proper sections within the Code of Federal Regulations (40 CFR). You can work with an environmental consultant or regulatory agency to navi- gate the permitting process effectively. Stormwater Pollution Prevention Plans (SWPPP) are a cornerstone of effective stormwater management. Indus- trial plants are often required to develop and implement a SWPPP, a comprehensive document outlining procedures and Best Management Practices (BMPs) for controlling stormwater runoff and minimizing pollution. A well-craft- ed SWPPP should include practices such as site drainage design to direct stormwater away from potential sources of contamination; containment measures for chemicals and wastes to prevent spills from entering stormwater systems; spill prevention measures to address potential hazards; completing regular inspections and maintenance activities to ensurebthe effectiveness of BMPs; and good housekeeping, not storing outside near stormwater drains. The SWPPP is not just a static document; it requires regular updates to reflect operations and regulatory re- quirements changes. It serves as a roadmap for preventing CONTINUED ON PAGE 16
A Stormwater runoff is commonly transported through municipal drains and often discharged, untreated, into lo-
cal water bodies, compromising the quality of water sources if polluted. This industry (and others like it) faces the challenge of managing stormwa- ter discharge to protect the environ- ment and comply with regulatory re- quirements. One of the fundamental regulato-
ry tools for managing stormwater discharge is the National Pollutant Discharge Elimination System (NPDES) permit. Industrial facilities, including box plants, may require an NPDES permit. The Clean Water Act mandates this permit, which regulates the industrial discharge of pollutants into navigable waters. The permit typically includes specific requirements for stormwater management and pollution prevention measures. Industrial facilities with their materi- als and activities protected by a storm-resistant shelter to prevent precipitation exposure and runoff are eligible for an Exemption Certificate from NPDES industrial stormwa- ter permit requirements. Under federal regulations, specific categories of indus- Chase Kammerer
We’ve got our customers covered… …with our fiberglass backed, boltless, full double-wide blankets and an extensive inventory of corrugated parts needed by virtually every box plant in the country. The innovator of the original fiberglass-backed knuckle locking anvil cover, Stafford is the industry’s go-to source for everything corrugated. TM
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Stormwater Regulations (CONT’D FROM PAGE 14)
Be Social, Stay Current !
pollution and managing stormwater discharge effectively. Box plants may be subject to regular inspections by regulatory agencies to ensure compliance with stormwa- ter requirements. These inspections focus on the effec- tiveness of stormwater management systems, the proper implementation of BMPs, and overall pollution prevention. Facilities must maintain thorough records of stormwa- ter monitoring, inspections, and other relevant data. Reg- ular reporting to regulatory agencies is often required to demonstrate compliance with NPDES permit conditions. Plants should consult with local regulatory agencies or environmental consultants to understand and comply with specific stormwater requirements in their area. Effective stormwater discharge management is essen- tial to protect the environment and comply with regulatory requirements. Box plants can minimize their environmen- tal impact and ensure compliance with stormwater regu- lations by obtaining NPDES permits, developing SWPPPs, and maintaining proper inspection and reporting proce- dures. These efforts are essential for regulatory compli- ance, sustainability, and environmental responsibility in the industry. Chase Kammerer is the Technical Services Manager at Fi- bre Box Association (FBA). If you have technical questions about the corrugated industry, you can reach him directly at ckammerer@fibrebox.org.
Follow Board Converting News on LinkedIn, Twitter and Facebook to get the most current news and information for the corrugated and folding carton industries.
Len Prazych at 518-366-9017 lprazych@nvpublications.com
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Metsä Board Designs New Lightweight Gift Package
remodeling a box that was strong and rigid but lighter and with a smaller environmental impact,” said Ilkka Harju, Metsä Board’s Packaging Services Director. The best solution turned out to be micro-flute, which has a significantly smaller and lower flute size than tra- ditional corrugated boards. The packaging consists of a separate base and lid made of micro-flute. Its surface liner can be uncoated white kraftliner or coated white kraftlin- er. Of these, the latter gives the package the best printing properties. The packaging solution is designed to be produc- tion-efficient from start to finish and suitable for mass pro- duction on current production lines — with no major retool- ing required. According to Harju, “The new gift packaging solution is an ideal fit, especially for cosmetics, chocolate, beverages and other premium products.” Metsä Board’s Sustainability Services team compared the new micro-flute solution to recycled fiber-based rigid box solutions and found the micro-fluted concept to be up to 50 percent lighter. The cradle-to-gate carbon footprint of the new solution — which considers value chain stages from raw materials extraction until the paperboard product leaves the mill — was also calculated and found to be 59 percent lower than that of traditional solutions. “Since no harmful adhesives or other plastic laminates are used in the packaging solution, the recycling becomes much more efficient,” adds Harju.
Espoo, Finland based Metsä Board announced the design of a lighter gift package with strength features close to those of the rigid box solutions currently used for premium products such as cosmetics. With the new design, made from micro-fluted corrugated board, the company wanted
to offer a new gift box solution that uses less material and has a lower carbon footprint than traditional rigid boxes. The gift box was designed by the team at Metsä Board’s Excellence Centre in Äänekoski, Finland. “We were looking to provide the same experience by
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PMMI, Garvey Corporation Award Scholarship To Rutgers University The PMMI Foundation, in collaboration with the Garvey Corporation, announced the selection of Rutgers Univer- sity as the recipient of this year’s $5,000 Mark C. Garvey Scholarship. PMMI, The Association for Packaging and Processing Technologies, demonstrates its commitment to supporting packaging education at U.S. colleges, universi- ties, and technical schools through the PMMI Foundation. “The Garvey family is pleased to award the 2023 Mark C. Garvey Scholarship. I had the privilege to meet with the Rutgers University Packaging Engineering faculty, tour their facility, and meet some of the students. We would like to congratulate Rutgers for being selected as the re- cipient,” says Jake Garvey, director of OEM sales, Garvey
Corporation. The Mark C. Garvey scholarship was established by PMMI in memory of Mark Garvey, former president and CEO of the Garvey Corporation, past chairman of PMMI, and a long-standing advocate of packaging education. Each fall, the Garvey family selects one PMMI Education Partner to receive this scholarship, based on its commit- ment to excellence in the packaging industry. The chosen school then identifies a student for the award, considering factors such as GPA, major, dedication to the packaging industry, extracurricular involvement, and financial need. “Sponsors like Garvey Corporation and PMMI play a pivotal role in enabling the Rutgers Packaging Engineer- ing Program to provide high-quality education and op- portunities for aspiring packaging engineers,” says Magy Gergus, Senior Program Coordinator, Packaging Engineer- ing Program, Rutgers University. “This scholarship will em-
power a talented and motivated student to pursue their academic and professional aspirations with reduced burden of finan- cial stress. We will be working to identify a deserving student who fulfills the criteria set forth for this scholarship.” AF&PA Release Quarterly Containerboard Report The American Forest & Paper Association (AF&PA) released its Q3 2023 Container- board Quarterly report. According to the report, total Contain- erboard production in the third quarter of 2023 decreased 1 percent when com- pared to Q3 2022 and was down 8 per- cent compared to the same 9 months last year. Operating rates for all major grades de- creased compared to Q2 2023 while to- tal production was up 4.2 percent; Q3 has one more production day than Q2. Total production for export was up 16.2 percent from Q2 2023 and also up 16.3 percent from Q3 2022, though it was 10.7 percent lower year-to-date. New supply of containerboard (domes- tic production plus imports) increased for the third consecutive quarter but was still down 7.1 percent year-to-date. Mill inventories ended the quarter at 370,500 short tons, 11.6% lower than at the end of Q3 2022. The complete report with detailed ta- bles, charts, and historical data can be purchased by contacting Kory Bockman at Statistics_Publications@afandpa.org or (202) 463-4716.
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November 6, 2023
Colbert Packaging Awarded For Environmental Innovation
Kenosha, Wisconsin based Colbert Packaging was pre- sented the Wisconsin Business Friend of the Environment award for Environmental Innovation from Wisconsin Man- ufacturers & Commerce (WMC). The award recognizes businesses for programs that demonstrate an innovative approach to environmental protection. “As a converter of paperboard packaging solutions, we are committed to developing new and better ways to uti- lize fiber-based packaging as an alternative to plastics,” said Colbert President and COO, John Lackner. “Our com- mitment to the environment extends beyond our products, through our business practices and in the community.” Craig Summerfield, Director of Environmental and Ener- gy Policy for WMC added, “Congratulations to our friends at Colbert Packaging for demonstrating their commitment to environmental protection, not because of some burden- some regulation, but because it’s good for the future.” Colbert Packaging has invested in green energy re- newable energy certificates (RECs) since 2019. The year prior, employees began an annual outreach program to lo- cal schools, teaching about the lifecycle of trees. In 2023, Colbert became a registered member of EcoVadis, a glob- al business sustainability rating network. For more information, visit colbertpkg.com .
Once recycled, corrugated box fibers are used 7-10 times to make new boxes and other paper products. And, more corrugated packaging is recovered for recycling than any other packaging material. Corrugated attracts eco-conscious customers who prefer to choose sustainably packaged products. Environmentally Responsible. Recyclable. Compostable. Extraordinary.
Learn more at boxesareextraordinary.com
Do you need printed sheets? We have your answer.. Introducing Heartland’s ColorCorr. This is “flexo-printing in the round”. On our corrugator we can print up to 109” wide. The advantage is that we can print the equivalent of ½ roll at a time and not be required to keep several rolls of very expensive preprinted paper on the floor. Much less waste and risk. In continual print mode, we use either laser-engraved rubber rolls or solid rubber rolls to print a “flood coat” or a repeating pattern. If we are printing a repeating pattern, we can run a two-color design on the paper. Customers have found that running sheets we print can allow them to run a lighter-grade due to reduced caliper loss, and in some cases eliminate one or more machine passes.
For more information contact: Charlie Freeman | 816-500-8889 | cfreeman@heartlandsheets.com Tim Kramer | 816-841-8317 | color@heartlandsheets.com
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November 6, 2023
JUMBO FLEXO
MORE BOXES EVERY MINUTE . . . PERIOD! Since 1955 we have been serving the corrugated industry with both new and used equipment. Now more than ever, we offer practical and affordable solutions to meet the needs of today’s boxmaker.
K1X Jumbo Flexo The Jumbo series of KL were designed to withstand the rigorous needs of Jumbo box making. This series is available as a Flexo Folder Gluer or a Printer Slotter/Die Cutter. • Extremely rugged construction • Triple wall capable • Speeds up to 4,800 SPH • Full width die cutting and stacker • Non-stop downstacker w/post compression section Sizes Available: 86” X 210” to 98” X 210”
1486 St. Paul Avenue, Gurnee, Illinois 60031 USA 847-949-5900 800-621-4343 www.boxmachine.com
SINCE 1955
Packaging Awards (CONT’D FROM PAGE 1)
The Perfect Combo Get Peak Performance From Your Equipment with Matched Component Sets
Some packaging entries bring something new that hasn’t been seen before, which is always a nice thing to be able to say, said Bill Wynkoop, Adjunct Professor, Roch- ester Institute of Technology.
Nothing’s more rewarding
than a couple made for each other. That’s why the engineers at ARC International have focused their skills and talents on crafting perfect
The WhistlePig Piggybank by WestRock.
“There have been ones that come up every once in a while, and you’re like ‘Oh my God, this is gorgeous’ or ‘How did they figure out how to do this?’” said Nona Wool- bright, Professor of Graphic Communications, Clemson University. Robin Matusik, Senior Packaging Engineer, Hasbro, Inc., said she looks at “what makes a product fun, what makes it pop, what’s the trend. What’s something makes it come off the shelf and really catch the eye of the consumer.” It was a fierce year for the competition which drew many outstanding entries, so without further ado, here are the winners. (Look for the student winners on pages 14-16.) Paperboard Package of the Year: Westrock. We all have fond childhood memories of saving up change to spend on candy at the corner store. With the WhistlePig Piggybank folding carton, WestRock has taken this nostal- gic trope and instead put the treat inside of the package – and this time, it’s something for the adults. The bespoke packaging, comprised of a removable lid and secure base, holds the unique pig-shaped glass bot- tle while a sleek black sleeve with precisely cut windows accentuates the bottle's graphic design. Foil stamping adds a touch of luxury to make the car- ton stand out even more on the shelf. Ecological Fibers, Inc‘s Rainbow Eggshell Antique paperboard for the lid and base, along with Neenah Classic Crest Epic Black Smooth Cover for the sleeve, were chosen for their tactile quality and premium finish. During the converting process, careful attention was
matches between the components that must work in tandem on your exo folder gluers and die-cutters: • Anilox Rollers and Ink Chambers • Anilox and Wiper Rollers • Feed and Pull Rollers • Glue and Meter Rollers You can achieve the press speeds and print quality you need to ll your most demanding orders by pairing your team with The ARChitects of Flexo. Contact ARC today to learn how these engineered matches of exo folder gluer and die-cutter components (new or
reconditioned) can help you achieve a more perfect union of production and pro ts.
The ARChitects of exo
ARCInternational.com 800-526-4569
CONTINUED ON PAGE 26
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ARC.5pBCN_AnlxChmbr.indd 1
3/31/21 6:09 PM
The best of
two worlds
Two companies team up for your success!
Koenig & Bauer Celmacch’s expertise with converters have enabled us to develop machines for you with the highest technological standards in the industry. This supports maximum reliability, quality and flexibility. Our range of products meet different investment strategies and productivity requirements, ranging from entry-level models to machines that are equipped with the highest levels of automation, sophistication and the highest throughput.
Contact us for information on how you can become the next success story. kevin.erbe @koenig-bauer.com
Packaging Awards (CONT’D FROM PAGE 24)
Suppliers: Leverage Our Reach
paid to aligning die-cuts, graphics, and foil stamping. Ap- proximately 8,000 of these premium packages were pro- duced, making this limited run a true collector’s luxury item.
Board Converting News is read by more independent AND integrated decision-makers than any other industry publication.
WestRock’s commitment to detail and structural inno- vation is apparent immediately, making the WhistlePig Piggybank carton a prime example of premium packaging that ensures a memorable unboxing experience. Folding Carton of the Year: Mill Rock Packaging. By nature, folding cartons bring strength and product protec- tion through six sides that meet at the edges — yet some- how, the Wander & Ivy Single Varietal Sets from Mill Rock Packaging manage to defy the laws of physics with huge cutouts to showcase the product while still maintaining ri- gidity and holding the weight of four bottles of wine. The attractive, modern package, composed of .024 SBS paperboard from Clearwater, is designed to secure- ly hold four glass bottles while presenting a premium im- age. The converting process focused on creating lateral strength and employed a soft-touch coating for a premium image. Wander & Ivy Single Varietal Sets by Mill Rock Packaging.
Advertise in BCN in print and/or online to leverage our expansive reach!
Len Prazych at 518-366-9017 lprazych@nvpublications.com
The converting process focused on creating lateral strength and also employed a soft-touch coating for a pre- mium feel. The packaging delivers an intuitive shopping experience and giftable product selection. The unique box structure features inner partitions that lock together, ensuring bottle protection and box stabili- Hardins Creek Clermont Tube by TPC Printing & Packaging.
CONTINUED ON PAGE 28
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Celebrating a quarter century of innovation
Since 1998 JB Machinery has been developing innovative solutions to maximize productivity, quality and PROFITABILITY.
... And friendships that have spanned decades.
Productivity — Quality — Profitability
JB Machinery Inc., | +1-203-544-0101 | jbmachinery.com
Packaging Awards (CONT’D FROM PAGE 26)
Rigid Box of the Year: TPC Printing & Packaging. TPC was tasked with finding a sustainable and economical re- placement for the prior Hardins Creek tin tube packaging. TPC Packaging's Hardins Creek Clermont Tube offers a sustainable, cost-effective, and visually striking solution. Their proprietary tube rolling process eliminates the need for other materials beyond the lid, aligning perfectly with the customer's goals. To replicate the look of metal, the rigid tube was printed on 20pt MPE metalized poly board, achieving an eye-catching appearance. Innovation of the Year: WestRock. WestRock's inno- vative EnduraGrip, a fiber-based plastic replacement, not only prioritizes sustainability and strength but also pres- ents a breakthrough solution for packaging. Costco sought an eco-friendly alternative to plastic clips and shrink film for their Kirkland products, and We- stRock delivered a product that will have a broad effect on packaging for years to come. EnduraGrip is designed to replace plastics used on multi-packs and fit various bottle shapes and sizes while maintaining product integrity. Engineered to provide both strength and handling comfort, EnduraGrip is also fully printable to enable brand customization and enhance the consumer experience. Crafted from WestRock's CustomKote paperboard, En- duraGrip is constructed using renewable material and is recyclable, depending on product dimensions and sub- strates. It is pre-glued with standard cold glue for easy ap-
ty. It assembles easily and includes top layers for added branding and messaging. Importantly, the carton’s corner windows allow the wine to be visible from any angle on the shelf. Choosing a flat- packed alternative over a setup box resulted in space sav- ings during shipping and storage.
The EnduraGrip by WestRock.
Mill Rock Packaging successfully fulfilled their custom- er's goal of elegance, simplicity, and efficiency with the Wander & Ivy Single Varietal Sets, making them an ideal choice for a gift.
CONTINUED ON PAGE 30
Serving the North American Corrugated and Folding Carton Industries Since 1985
Give your digital marketing campaign a boost! Leverage your message to your potential customers with the credibility of Board Converting News behind it. Sponsor a weekly Monday issue or we’ll send out an eblast any day of the week to our full online circulation. You provide the copy, images and link to a video or website and we’ll do the rest! Contact Len Prazych 518-366-9017 lprazych@nvpublications.com
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Real-time process monitoring and archiving
Stay on top of your process
QQ Enhance productivity & safety, reduce waste & downtime
QQ Remote access and viewing capabilities
QQ Record and archive video for trouble shooting and issue resolution
QQ New or retrofit to Martin RDC Stacker, standalone system for any Stacker, FFG, Flat Bed Die Cutter, Corrugator, etc.
QQ Monitor entire process in
real-time from a single viewport
GEO. M. MARTIN COMPANY – SINCE 1929 ROTARY DIE CUTTER STACKERS & PERIPHERALS
geomartin.com/smartview | +1.510.652.2200
Packaging Awards (CONT’D FROM PAGE 28)
Board Converting NEWS INTERNET DIRECTORY
plication, reducing manufacturing costs. Richard DePaul Award for Creative Design & Con- verting: Colbert Packaging. This Single-Dose Syringe Folding Carton sets a high standard for functionality and sustainability in pharmaceutical packaging, an area where precision and information are of utmost importance.
ADVANTZWARE www.advantzware.com
Advantzware provides a comprehensive system to address the business management needs of the independent box business, as well as the ERP requirements of full scale pack- aging plants and integrated companies. With modules for estimating, scheduling, production, inventory and account- ing, this scalable system supports companies that produce corrugated boxes, folding cartons, point of purchase dis- plays, assembled partitions, and paperboard products. AIR CONVEYING CORPORATION www.accfilter.com Air Conveying Corporation is a leader in the industry of Pneumatic Conveying Systems and has been in business since 1968. As an equipment manufacturer rather than sim- ply a sales organization, we have complete control over the quality of material and products which make up your pro- posed system. Our equipment is found in printing, folding carton and corrugated plants throughout the world. We've been designing, manufacturing and engineering pneumatic conveying systems since 1984. We partner with our customers to ensure they operate efficiently and guar- antee our systems meet or exceed their specifications. ASDI specializes in full pull-through systems trim separators, and NFPA compliant systems with full electronic controls. AMTECH SOFTWARE www.amtechsoftware.com AIR SYSTEMS DESIGN, INC. www.airsystemsdesign.com Amtech offers the industry’s most innovative and com- prehensive corrugated and packaging ERP, integrated scheduling software, and engineered automation technol- ogy. For over 30 years, Amtech has kept our customers competitive in an ever-changing economy with customer digital storefronts and workflows, business intelligence, automated scheduling for corrugators, converting and shipping, proactive roll stock and inventory management. APEX INTERNATIONAL www.apexinternational.com World’s largest Anilox and Glue & Metering roll manufac- turer, providing the widest selection of corrugated engrav- ings and complementary services. Anilox engraving options available from our North American manufacturing facility include elongated 75°, 60°, 45°, plus Apex’s patented GTT technology. Glue rolls are produced with Hardened Stain- less Steel and a max TIR of 10 µ for Single, Double Facers.
The customer's aim was to create a more patient-friend- ly and sustainable packaging solution. Collaborating closely with the customer product team, Colbert Packag- ing created a multi-layered, fully recyclable solution. Crafted from 18pt Candesce SBS by Clearwater Paper, it offers a smooth, bright surface for crucial pharmaceuti- cal content and graphics, ensuring consistent ink absorp- tion. The robust paperboard safeguards product integrity while adhering to branding standards. Sustainability of the Year Award: Graphic Packaging International. The Unilever Skip Laundry Detergent Cap- sule container is a prime example of sustainable packag- ing innovation. The Single-Dose Syringe folding carton by Colbert Packaging.
Crafted from 100 percent recyclable materials, the car- tons feature GT4 ESK Fully Sized FSC from Smurfit Kappa for the lid and KR CrownBoard Craft 460g FSC from Biller- ud Korsnas for the base. Unilever's Life Cycle Assessment shows a minimum 20 percent lower carbon footprint compared to previous plas- tic packaging, aligning with Unilever's sustainability goals The Unilever Skip Laundry Detergent Capsule container by Graphic Packaging International.
ALBANY INTERNATIONAL www.albint.com
Albany International has a corrugator belt for every appli- cation. Our reputation for durable performance is the trade- mark of the most dependable belts in service today.
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