Blade Repair Changelog

Changelog Blade Repair

Version number

Section or Lesson

Element

Original text

New version text

Date

7.1 Adherence to legislative requirements on chemical substances. Annex 1 of the Blade Repair Standard specify several consumable materials which are subject to national and international pieces of chemical substance legislative regulation. The Training Provider must incorporate legal requirements on chemical substances into the training in a way so that course participants are able to carry out their duties globally. This including the following regions: • EU countries • United States & Canada • Australia • China V6 Note: It is not possible to fail the phase test (Lesson 17). The instructor can use the participation assessment form as an evaluation tool and provide constructive feedback, if the phase test reveals that the participant hasn’t reached the learning objectives.

Adherence to legislative requirements on chemical substances

New element 7.1

27. Oct. 2025

Element 8.1

New note

V6

27. Oct. 2025

LESSON 2 - BLADE REPAIR AND LEGISLATIVE FRAMEWORK ON CHEMICAL SUBSTANCES 20 min The aim of the lesson is to enable the participants to adhere to relevant legislation on chemical substances and comply with them in all relevant regions. Note See Section 7.1 for elaborate information on global application on chemical substances After having successfully completed this lesson, the participants can: 12) Explain the principles, core objectives, and key concepts of relevant chemical substance legislation and the application in the context of blade repair (Knowledge, intermediate level) V6 ELEMENT 2.1 - LEGISLATIVE CONCEPTS Learning objectives: 13) The participants can recognise that legislative requirements for particular countries and supranational regions will set the global standard for the handling of chemical substances in relation to Blade Repair (Knowledge, basic level) 14) The participants can describe the core objectives of relevant legislation to protect human health and the environment from the risks that can be posed by chemicals (Knowledge, basic level) The instructor shall: 2.1.1 Present a global overview of legislative frameworks on chemical substances 2.1.2 Emphasise that legislative requirements in particular supranational regions or countries will set the global standard for the handling of chemical substances in relation to Blade Repair 2.1.3 Explain the core objectives of relevant chemical substance legislation such as protection of human health, protection of the environment and innovation 2.1.4 Explain key legislative concepts and ask questions about their application in the context of Blade Repair including:

New lesson on Blade Repair and Legislative Framework of Chemical Substances

Lesson 2

27. Oct. 2025

a. registration b. evaluation c. authorisation d. restriction The participants shall: 2.1.5 Engage in a group discussion about key legislative concepts in the context of Blade Repair

V6

27. Oct. 2025

ELEMENT 2.2 - DOWNSTREAM USERS Learning objectives: 15) The participants can explain the concept of a downstream user and how to apply it in the context of Blade Repair (Knowledge, intermediate level) The instructor shall: 2.2.1 Explain the concept of a downstream user and present examples in the context of Blade Repair 2.2.2 Outline the global obligations of downstream users in relation to Blade Repair and relevant legislative frameworks 2.2.3 Emphasize that foundational knowledge about the downstream user concept will provide the participants with the essential regulatory context that goes beyond isolated safety rules and toward a comprehensive understanding of their legal responsibilities 2.2.4 Ask questions about the obligations of a downstream user in the context of Blade Repair The participants shall: 2.2.5 Explain the concept of a downstream user and the obligations that follow in the context of blade repair V6

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Lesson 3

General

15 min

20 min

V6

The participants can describe the purpose and content of safety data sheets (Knowledge, basic level)

17) The participants can describe the purpose and content of safety data sheets in relation to general legal obligations and particularly relevant legislation on chemical substances (Knowledge, basic level) V6

Lesson 3

Learning objective 17

27. Oct. 2025

3.2.1 Emphasise the importance of obtaining company specific safety information, such as safety data sheets or material safety data sheets before initiating work 3.2.2 Explain how to locate and identify all relevant safety information; with the site lead, company representative, manufacturer website, supplier website, or work pack (hard copy or electronic) 3.2.3 Facilitate a discussion on the importance of locating safety data sheets written in local languages 3.2.4 Explain the importance of identifying the most up-to-date version of safety materials; hard copies as well as electronic information The participants shall: 3.2.5 Engage in discussions about the importance of locating the most up-to-date safety data sheets and safety information written in local languages V6

2.1.1 Emphasise the importance of obtaining the most up-to-date company specific safety information, such as safety data sheets or material safety data sheets, from e.g. a site lead or company representative before initiating work 2.2.2 Facilitate a discussion on the importance of locating safety data sheets written in local languages The participants shall: 2.2.3 Engage in discussions about the importance of locating safety data sheets written in local languages

Lesson 3

Elements 3.2.1, 2, 4 and 5

27. Oct. 2025

19) The participants can recognise the different types of hazard labels and their implications, covering at least toxic, flammable, and hazardous environment symbols (Knowledge, basic level) 2.4.1 Show examples: a. from a safety data sheet and explain the meaning of hazard identification labels and their implications b. of, and explain, the meaning of toxic, flammable, and hazardous symbols 2.4.2 Ask the participants relevant questions about the different types of safety labels and their implications The participants shall: 2.4.3 Share their understanding of the different types of safety labels and their implications

23) The participants can recognise the different types of hazard labels and understand their implications, covering at least toxic, flammable, and hazardous environment symbols (Knowledge, basic level) 3.4.2 Ask the participants relevant questions about the different types of safety labels and their implications, including the legal implications The participants shall: 3.4.3 Share their understanding of the different types of safety labels and their implications 3.4.4 Identify different types of safety labels V6

Element 3.4.2 and 4 + Learning Objective 23

Lesson 3

27. Oct. 2025

V5 Element 2.5 on Personal Protective Equipment

Lesson 3 Lesson 4 Lesson 5 Lesson 5

moved to Lesson 11 and merged with Element 11.1

V6 V6 V6 V6

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General

10 min

20 min

4.1.1

4.1.1 Present the Work Instruction template and explain purpose and significance of each point

General

10 min

20 min

V5 Element 4.1 and 4.2 in V6 Element 5.1

Lesson 5

V6

27. Oct. 2025

4.1.1 Explain the purpose of risk assessments 4.1.2 Show examples of, and explain, the contents of risk assessments 4.1.3 Ask the participants relevant questions about the purpose and content of a risk assessment 4.2.1 Facilitate a discussion on: a. the importance of obtaining the most up-to-date company specific risk assessment from e.g. a site lead or company representative before initiating work b. the risks and hazards associated with using outdated risk assessments

5.1.1 Explain the purpose of risk assessments, including the legal purpose 5.1.2 Show examples of, and explain, the contents of risk assessments, and how it is informed and based on legislation 5.1.3 Ask the participants relevant questions about the purpose and content of a risk assessment 5.1.4 Facilitate a discussion on: a. the importance of obtaining the most up-to-date company specific risk assessment from e.g. a site lead or company representative before initiating work b. the risks and hazards associated with using outdated risk assessments c. the legal implications of using obsolete risk assessments V6

Lesson 5 Lesson 8

Element 5.1.1, 5.1.2 and 5.1.4C

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General

10 min

15 min

V6

Note: Waste segregation activities can be done as part of this lesson but must in any case also be performed as part of the practical exercises in the following lessons: 19-21 and 24-32. Segregation must include everything contaminated (eg. PPE), not just the waste itself.

Lesson 8

General Note and Element 8.1.3 added

8.1.3 Explain the difference between dust and chemicals including the implication for waste segregation

V6

27. Oct. 2025

53) The participants can perform correct segregation and disposal of chemical and ordinary waste per national regulations or e.g. information in a safety data sheet during the practical exercises (Skills, Intermediate level) The aim of the lesson is to introduce the participants to the limitations of PPE and enable them to correctly select and use personal protective equipment (PPE).

56) The participants can perform correct segregation and disposal of chemical and ordinary waste waste per information in a safety data sheet and relevant national regulations during the practical exercises (Skills, Intermediate level) V6

Lesson 8

Element 8.2 Learning Objective 56

27. Oct. 2025

The aim of the lesson is to introduce the participants to the limitations of PPE and enable them to correctly select and use personal protective equipment (PPE) based on information specified in the Safety Data Sheets. V6

Lesson 11

Lesson aim

27. Oct. 2025

Element 11.1 - Element 2.5 from Blade Repair V5 is merged extra element numbers in element 11.15-7 + LO 23 -> LO 70

Lesson 11

V6

27. Oct. 2025

23) The participants can explain what type of personal protective equipment to use with the applicable chemical (Knowledge, Intermediate level)

LO23 V5 is moved to LO 70 and domain changed

Lesson 11

70) The participants can apply the correct type of personal protective equipment for use with applicable chemicals (Skills, Intermediate level) V6

27. Oct. 2025

11.1.4 Describe the legal requirements of using PPE including the hierarchy of control 11.1.7 Practise how to identify the personal protective equipment to be used with the applicable chemical from the safety data sheet during practical exercises and repair tasks V6

Element 11.1.4 and 7 (V510.1.1 & 10.1.4)

10.1.1 Describe the hierarchy of control and where PPE fits into this 10.1.4Engage in a group discussion about the reasons for using PPE 10.2.1 Explain and, where appropriate, demonstrate how to apply PPE correctly including, but not limited to, masks, gloves, filters, suits, cut-resistant gloves, and anti-vibration gloves 72) The participants can apply the PPE correctly including (but not limited to) masks, gloves, filters, suits, cut-resistant gloves etc. (Skills, intermediate level) 10.4.5. Facilitate practice for the participants to be able to select the correct types of PPE to be used during training with the applicable chemicals The aim of the lesson is to enable the participants to select, categorise, use masks and filters safely and correctly. Present the filter categories, and the applications and chemicals intended for each category Ask the participants relevant questions about the filter categories, and the applications and chemicals for intended for each category Give constructive feedback on the participants’ explanations about the filter categories, and the applications and chemicals intended for each category The participants shall: Explain and share their understanding of the filter categories, and the

Lesson 11

27. Oct. 2025

11.2.1 Explain and, where appropriate, demonstrate how to apply PPE correctly including, but not limited to gloves, suits, cut-resistant gloves, and anti-vibration gloves V6

Lesson 11

11.2.1

27. Oct. 2025

76) The participants can apply the PPE correctly including (but not limited to) masks, gloves, filters, suits, cut-resistant gloves etc. in accordance with legislative requirements and Safety Data Sheet specifications (Skills, intermediate level) 11.4.5 Facilitate practice for the participants to be able to select the correct types of PPE to be used during training with the applicable chemicals in accordance with: a. Relevant legislation b. Relevant SDS information V6

Lesson 11

11.4.5 and Learning Objective 76

27. Oct. 2025

The aim of the lesson is to enable the participants to select, categorise, use masks and filters safely and correctly based on Safety Data Sheets 12.2.1 Present chemicals, and the filter categories, and applications intended for and associated with them based on Safety Data Sheets 12.2.2 Ask the participants relevant questions about the filter categories, and the applications and chemicals for intended for each category 12.2.3 Give constructive feedback on the participants’ explanations about the filter categories, and the applications and chemicals intended for each category The participants shall: 12.2.1 Explain and share their understanding of the chemicals, and the filter categories, and applications intended for and associated with them based on Safety Data Sheets

Lesson Aim and Element 12.2.1 and 12.2.4

applications and chemicals intended for each category

Lesson 12

V6

27. Oct. 2025

Lesson 12

The aim of the lesson is to enable the participants to select, categorise, use masks and filters safely and correctly based on Safety Data Sheets

The aim of the lesson is to enable the participants to select, categorise, use masks and filters safely and correctly

Lesson Aim

V6

27. Oct. 2025

11.2.1 Present the filter categories, and the applications and chemicals intended for each category

12.2.1 Present chemicals, and the filter categories, and intended applications for and associated with them based on safety data sheets

11.2.4 Explain and share their understanding of the filter categories, and the applications and chemicals intended for each category

Lesson 12

Element 12.2

V6

27. Oct. 2025

12.2.4 Explain and share their understanding of the chemicals, and the filter categories, and applications intended for and associated with them based on safety data sheets

12.4.1 Explain: a. the reason for using different types of masks, including disposable masks, half face masks, full face masks, negative pressure masks, positive pressure masks and hoods. b. how masks are categorised and their life expectancy for different applications and chemicals c. the limitations and maximum working times for using different types of masks including considerations about the effect of facial hair 12.4.2 Ask the participants relevant questions about: a. how masks are categorised, and about their life expectancy for different applications and chemicals b. the limitations and maximum working times for using different types of masks including considerations about the effect of facial hair

11.4.1 Explain: a. how masks are categorised and their life expectancy for different applications and chemicals b. the maximum working times for different types of masks c. the limitations for using masks by considering the effect of facial hair 11.4.2 Ask the participants relevant questions about: a. how masks are categorised, and about their life expectancy for different applications and chemicals b. the maximum working times for different types of masks

Lesson 12

Element 12.4.1 and 12.4.2

V6

27. Oct. 2025

Lesson 13

Blade Repair V5 12.1,2,3,4 and 5

V6

27. Oct. 2025

87) The participants can explain how to locate information about the chemicals before, during and after handling and transportation, storage, usage, and disposal/discarding (Knowledge, intermediate level) 12.3.1 Demonstrate how to locate information about the chemicals before, during and after handling and transportation, storage, usage, and disposal/discarding 12.3.2 Facilitate practice for the participants in explaining and locating information about the chemicals before, during and after handling and transportation, storage, usage, and disposal/discarding 12.5.1 Explain: a. how to correctly handle chemicals, including exothermic reactions, faulty mixing and storage of chemicals, spillages etc. b. the health risks posed by epoxy, polyester, and polyurethane materials 14.5.1 Explain how to properly store chemicals by considering the following: a. separation list (which materials can’t be stored together) b. temperature condition c. proper labels d. transportation rules e. how to prevent spills f. how to neutralise spills 14.5.2 Explain how to properly apply chemicals by considering the following: c. how to properly apply chemicals d. what to do with excess materials e. how to dispose of chemical waste by conducting correct waste segregation 14.5.5 Share their understanding of how to properly store and apply chemicals and, in practical exercises, practise how to properly apply chemicals to a repair a. which chemicals can/must be mixed before use b. correct mixing ratio (percentage or weighing)

90) The participants can explain how to use the Safety Data Sheet to locate information about the chemicals before, during and after handling and transportation, storage, usage, and disposal/discarding (Knowledge, intermediate level) 13.2.1 Demonstrate how to use the Safety Data Sheet to locate information about the chemicals before, during and after handling and transportation, storage, usage, and disposal/discarding 13.2.2 Facilitate practice for the participants in explaining how to use the Safety Data Sheet to locate information about the chemicals before, during and after handling and transportation, storage, usage, and disposal/discarding

13.4.1 Explain how to use the Safety Data Sheet and the Technical Data Sheet to : a. how to correctly handle chemicals, including exothermic reactions, faulty mixing and storage of chemicals, spillages etc. b. the health risks posed by epoxy, polyester, and polyurethane materials

Element 13.2.1, 2 and 4, Element 13.4.1 and Learning Objective 90

Lesson 13 Lesson 15

V6 V6

27. Oct. 2025 27. Oct. 2025

General

Note: When handling materials participants should always select and apply correct PPE

15.5.1 Explain how to properly store chemicals by applying the Technical Data Sheet, the Safety Data Sheet, and by considering the following: a. separation list (which materials can’t be stored together) b. temperature condition c. proper labels d. transportation rules e. how to prevent spills f. how to neutralise spills 15.5.2 Explain how to properly apply chemicals by applying the Technical Data Sheet, the Safety Data Sheet, and by considering the following:

a. which chemicals can/must be mixed before use b. correct mixing ratio (percentage or weighing)

c. how to properly apply chemicals d. what to do with excess materials e. how to dispose of chemical waste by conducting correct waste segregation

15.5.5 Share their understanding of how to properly store and apply chemicals by applying the Technical Data Sheet, the Safety Data Shee t and, in practical exercises, practise how to properly apply chemicals to a repair V6

Lesson 15 Lesson 18

Element 15.5.1, 2 and 5

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General

Note When handling materials participants should always select and apply correct PPE

V6

Lesson 18

General

Note Lesson 18 will provide participants with theoretical knowledge necessary for obtaining practical skills on basic lamination in lesson 19

V6

27. Oct. 2025

Note Physical sample display of cut out square glass fibre is recommended to give participants the adequate practical understanding of fibre orientation V6

Lesson 18 Lesson 18 Lesson 19 Lesson 19 Lesson 19 Lesson 19 Lesson 20 Lesson 20 Lesson 21

Element 18.1

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Element 18.2 moved from V5 Lesson 18

V6 V6 V6 V6 V6 V6 V6 V6

General

The participants should always perform correct segregation and disposal of waste produced during this lesson

The participants should always refer to the Safety Data Sheets, Technical Data Sheets, Work Instructions and relevant applicable legislation throughout the duration of the repair conducted in this lesson

General

Moved V5 Lesson 18 to new lesson a 18

Element 19.1.3

General

The participants should always perform correct segregation and disposal of waste produced during this lesson

The participants should always refer to the Safety Data Sheets, Technical Data Sheets, Work Instructions and relevant applicable legislation throughout the duration of the repair conducted in this lesson

General General

The participants should always perform correct segregation and disposal of waste produced during this lesson

The participants should always refer to the Safety Data Sheets, Technical Data Sheets, Work Instructions and relevant applicable legislation throughout the duration of the repair conducted in this lesson

Lesson 21

General

V6

27. Oct. 2025

21.1.1 Explain: a. the function of the paint layers on a wind turbine blade and describe the materials from which paint products can be made b. the health and safety risks associated with paint products by considering the base and hardener materials and the solvents used to thin the paint c. the precautions to be adopted to mitigate the health and safety risks posed from paint products by considering the use of PPE and the type of filters required for a mask d. the term ‘flash-off time’ in the context of paint products e. the difference between one and two-factor component paint; the advantages and disadvantages. f. how to follow instructions on correct mixing ratios for two-factor components in accordance with Safety Data Sheet and Technical Data Sheet, including application methods and curing mechanisms. g. why it is important to follow a blade manufacturer’s work instruction for painting a blade by considering the correct surface finish for paint adhesion, whether the paint requires one or two coats, the curing time for the paint, and the ambient humidity and temperature limits 21.1.7 Facilitate practice to improve the participants’ ability to safely apply paint to a blade surface to a specified layer thickness and to be able to measure the layer thickness with a wet film gauge. The trailing edge section built in Lesson 19 can be used for this; one side of the trailing edge section should be painted with one-factor component. The other side with two-factor component

20.1.1 Explain: a. the function of the paint layers on a wind turbine blade and describe the materials from which paint products can be made b. the health and safety risks associated with paint products by considering the base and hardener materials and the solvents used to thin the paint c. the precautions to be adopted to mitigate the health and safety risks posed from paint products by considering the use of PPE and the type of filters required for a mask d. the term ‘flash-off time’ in the context of paint products e. why it is important to follow a blade manufacturer’s work instruction for painting a blade by considering the correct surface finish for paint adhesion, whether the paint requires one or two coats, the curing time for the paint, and the ambient humidity and temperature limits 20.1.7 Facilitate practice to improve the participants’ ability to safely apply paint to a blade surface to a specified layer thickness and to be able to measure the layer thickness with a wet film gauge. The trailing edge section built in Lesson 19 can be used for this 20.1.9 Practise the ability to: a. select the correct mask and filter for working with paint products b. safely apply paint to a blade surface to a specified layer thickness, and to be able to measure the layer thickness with a wet film gauge. The trailing edge section built in Lesson 19 can be used for this

21.1.9 Practise the ability to: a. select the correct mask and filter for working with paint products

b. safely apply paint to a blade surface to a specified layer thickness, and to be able to measure the layer thickness with a wet film gauge. The trailing edge section built in Lesson 19 can be used for this; one side of the trailing edge section should be painted with one-factor component. The other side with two-factor component

Element 21.1.1 e. and f. + 21.1.7 and 9 added reduced by 30 minutes to 200 minutes

Lesson 21 Lesson 22

V6 V6

27. Oct. 2025 27. Oct. 2025

230 minutes

200 minutes

21.7.7 Practise the ability to locate, identify, categorise and document damage on a wind turbine blade (both on the blade itself and from a distance) using visual inspection, tap testing, a telescope, and a camera with a zoom lens

22.7.7 Practise the ability to locate, identify, categorise and document damage on a wind turbine blade (both on the blade itself and from a distance) using visual inspection, tap testing, a telescope, and a camera with a zoom lens, and report it if you find it defective V6

Lesson 22 Lesson 23

Element 22.7.7 15 minutes added

27. Oct. 2025 27. Oct. 2025

50 min.

65 min.

V6

23.3.7 Demonstrate replacement of a receptor

Lesson 23 Lesson 24

Element 23.3.7 and 10

23.3.10 Engage in a follow up discussion on receptor replacement

V6 V6

27. Oct. 2025 27. Oct. 2025

General

The participants should always perform correct segregation and disposal of waste produced during this lesson

The participants should always refer to the Safety Data Sheets, Technical Data Sheets, Work Instructions and relevant applicable legislation throughout the duration of the repair conducted in this lesson

Lesson 24

General

V6

27. Oct. 2025

23.1.1 Lead a discussion about the health and safety risks associated with working with a sander by considering relevant hazards, including the ergonomic implications, vibration, the dust produced, electrical hazards, flying debris, noise and the risks posed by high-speed rotating tools, and how to control these 208) The participants can discuss and explain work situations of repetitive work with hand tools and explain the risk of short- and long-term injuries associated with repetitive work with hand tools (Knowledge, intermediate level)

24.1.1 Lead a discussion about the health and safety risks associated with working with a sander by considering relevant hazards, including the ergonomic implications, vibration (such as hand-arm vibration syndrome) , the dust produced, electrical hazards, flying debris, noise and the risks posed by high-speed rotating tools, and how to control these V6

Lesson 24

Element 24.1.1

27. Oct. 2025

212) The participants can discuss work situations of repetitive work with hand tools and explain the risk of short- and long-term injuries associated with repetitive work with hand tools (Knowledge, intermediate level) V6

Lesson 24 Lesson 25

Learning Objective 212

27. Oct. 2025 27. Oct. 2025

General

The participants should always perform correct segregation and disposal of waste produced during this lesson

V6

The participants should always refer to the Safety Data Sheets, Technical Data Sheets, Work Instructions and relevant applicable legislation throughout the duration of the repair conducted in this lesson

Lesson 25

General

V6

27. Oct. 2025

24.1.1 Lead a discussion on the ergonomic implications and health and safety risks associated with working with a grinder, including: flying debris and dust, exposed moving parts at high speed, noise, vibration, and electricity 214) The participants can discuss and explain work situations involving repetitive tasks with hand tools. They will also explain the risks of short- and long-term injuries associated with repetitive work using hand tools (Knowledge, intermediate level)

25.1.1 Lead a discussion on the ergonomic implications and health and safety risks associated with working with a grinder, including: vibration (such as hand-arm vibration syndrome), flying debris and dust, exposed moving parts at high speed, noise, vibration, and electricity V6

Lesson 25

Element 25.1.1

27. Oct. 2025

218) The participants can discuss work situations involving repetitive tasks with hand tools. They will also explain the risks of short- and long-term injuries associated with repetitive work using hand tools (Knowledge, intermediate level) V6

Lesson 25 Lesson 26

Learning Objective 218

27. Oct. 2025 27. Oct. 2025

General

The participants should always perform correct segregation and disposal of waste produced during this lesson

V6

The participants should always refer to the Safety Data Sheets, Technical Data Sheets, Work Instructions and relevant applicable legislation throughout the duration of the repair conducted in this lesson

Lesson 26

General

V6

27. Oct. 2025

Learning Objective 228 and corresponding activities

Lesson 26

V6

27. Oct. 2025

25.6.1 Facilitate practice for the participants to apply the knowledge gained in Lesson 20 (Painting) by applying paint to surface repairs using a roller 25.6.3 Apply the knowledge gained in Lesson 20 (Painting) by practising how to apply paint to surface repairs using a roller

26.6.1 Facilitate practice for the participants to apply the knowledge gained in Lesson 20 (Painting) by applying two-factor component paint to surface repairs using a roller

Lesson 26 Lesson 27 Lesson 27 Lesson 27

Element 26.6.1 and 3

26.6.3 Apply the knowledge gained in Lesson 20 (Painting) by practising how to apply two-factor component paint to surface repairs using a roller V6

27. Oct. 2025 27. Oct. 2025 27. Oct. 2025 27. Oct. 2025

General

LESSON 27 - FILLING AND SHAPING

LESSON 28 - FILLING , SHAPING AND FINISHING

V6

General General

600 min.

575 min.

V6 V6

The participants should always perform correct segregation and disposal of waste produced during this lesson

The participants should always refer to the Safety Data Sheets, Technical Data Sheets, Work Instructions and relevant applicable legislation throughout the duration of the repair conducted in this lesson

Lesson 27

General

V6

27. Oct. 2025

265) The participants can locate areas in need of filling and apply filler material to gaps/pinholes (Skills, intermediate level)

Lesson 28

General

The participants should always perform correct segregation and disposal of waste produced during this lesson

V6

27. Oct. 2025

The participants should always refer to the Safety Data Sheets, Technical Data Sheets, Work Instructions and relevant applicable legislation throughout the duration of the repair conducted in this lesson

Lesson 28

General

V6

27. Oct. 2025

V5 Learning Objective 266 and corresponding activities

Lesson 28

V6

27. Oct. 2025

270) The participants can locate areas in need of filling and apply filler material to gaps/pinholes in the laminate repairs previously conducted in Lesson 27 (Skills, intermediate level ) V6

Lesson 28 Lesson 29

Learning Objective 270

27. Oct. 2025 27. Oct. 2025

General

The participants should always perform correct segregation and disposal of waste produced during this lesson

V6

The participants should always refer to the Safety Data Sheets, Technical Data Sheets, Work Instructions and relevant applicable legislation throughout the duration of the repair conducted in this lesson

Lesson 29

General

V6

27. Oct. 2025

29.3.5 Facilitate practise of measuring the hardness using a Barcol and/or a shore D hardness tester

Lesson 29

Element 29.3.5 and 8

29.3.8 Practise measuring the hardness using a Barcol and/or a shore D hardness tester

V6

27. Oct. 2025

28.4.3 Facilitate practice to improve participants’ abilities to: a. use filler to cover the repair and to match the surrounding aerodynamic profile of the blade b. use a sander to shape the filler to match the surrounding aerodynamic profile, and create the correct surface finish for the adhesion of the paint layer 28.4.5 Practise the ability to: a. use filler to cover the repair and to match the surrounding aerodynamic profile of the blade b. use a sander to shape the filler to match the surrounding aerodynamic profile, and create the correct surface finish for the adhesion of the paint layer

29.4.3 Facilitate practice to improve participants’ abilities to: a. use filler to cover the repair and to match the surrounding aerodynamic profile of the blade b. use a sander to shape the filler to match the surrounding aerodynamic profile, and create the correct surface finish for the adhesion of the paint layer c. apply the knowledge gained in Lesson 21 (Painting) by applying two-factor component paint to repairs using a roller 29.4.5 Practise the ability to: a. use filler to cover the repair and to match the surrounding aerodynamic profile of the blade b. use a sander to shape the filler to match the surrounding aerodynamic profile, and create the correct surface finish for the adhesion of the paint layer c. apply the knowledge gained in Lesson 21 (Painting) to apply two-factor component paint to repairs using a roller V6

Lesson 29 Lesson 30

Element 29.4.3 and 5

27. Oct. 2025 27. Oct. 2025

General

The participants should always perform correct segregation and disposal of waste produced during this lesson

V6

The participants should always refer to the Safety Data Sheets, Technical Data Sheets, Work Instructions and relevant applicable legislation throughout the duration of the repair conducted in this lesson

Lesson 30

General

V6

27. Oct. 2025

29.3.2 Facilitate practice to improve the participants´ ability to: a. safely remove damaged material from the leading edge of a blade, while creating overlaps and/or scarf joints and the correct surface finish for subsequent repair layers b. lay up and correctly cure with a vacuum and heat a laminate repair on the leading edge with at least two layers of biax 29.3.4 Practise the ability to: a. safely remove damaged material from the leading edge of a blade, while creating overlaps and/or scarf joints and the correct surface finish for subsequent repair layers b. lay up and correctly cure with a vacuum and heat a laminate repair on the leading edge with at least two layers of biax 29.4.2 Facilitate practice to improve the participants’ ability to: a. apply filler to a laminate repair on the leading edge, and to shape the filler to approximately match the surrounding aerodynamic profile of the leading edge b. shape the cured filler with a sander so that it accurately matches the surrounding aerodynamic profile of the leading edge and has the correct surface finish for the adhesion of paint 29.4.4 Practise the ability to: a. apply filler to a laminate repair on the leading edge and to shape the filler to approximately match the surrounding aerodynamic profile of the leading edge b. shape the cured filler with a sander so that it accurately matches the surrounding aerodynamic profile of the leading edge and has the correct surface finish for the adhesion of paint

30.3.2 Facilitate practice to improve the participants´ ability to: a. safely remove damaged material from the leading edge of a blade, while creating overlaps and/or scarf joints and the correct surface finish for subsequent repair layers b. lay up and correctly cure with a vacuum and heat a laminate repair on the leading edge with at least two layers of biax c. measure the hardness using a Barcol and/or a shore D hardness tester 30.3.4 Practise the ability to: a. safely remove damaged material from the leading edge of a blade, while creating overlaps and/or scarf joints and the correct surface finish for subsequent repair layers b. lay up and correctly cure with a vacuum and heat a laminate repair on the leading edge with at least two layers of biax c. measure the hardness using a Barcol and/or a shore D hardness tester V6 30.4.2 Facilitate practice to improve the participants’ ability to: a. apply filler to a laminate repair on the leading edge, and to shape the filler to approximately match the surrounding aerodynamic profile of the leading edge b. shape the cured filler with a sander so that it accurately matches the surrounding aerodynamic profile of the leading edge and has the correct surface finish for the adhesion of paint c. apply the knowledge gained in Lesson 21 (Painting) by applying two-factor component paint to repairs using a roller 30.4.4 Practise the ability to: a. apply filler to a laminate repair on the leading edge and to shape the filler to match the surrounding aerodynamic profile of the leading edge b. shape the cured filler with a sander so that it accurately matches the surrounding aerodynamic profile of the leading edge and has the correct surface finish for the adhesion of paint c. apply the knowledge gained in Lesson 21 (Painting) by applying two-factor component paint to repairs using a roller V6

Lesson 30

Element 30.3.2 and 4

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Lesson 30 Lesson 31 Lesson 31 Lesson 32

Element 30.4.2 and 4

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General

The participants should always perform correct segregation and disposal of waste produced during this lesson

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The participants should always refer to the Safety Data Sheets, Technical Data Sheets, Work Instructions and relevant applicable legislation throughout the duration of the repair conducted in this lesson

General General

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The participants should always perform correct segregation and disposal of waste produced during this lesson

The participants should always refer to the Safety Data Sheets, Technical Data Sheets, Work Instructions and relevant applicable legislation throughout the duration of the repair conducted in this lesson

Lesson 32

General

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31.3.2 Facilitate practice to improve the participants’ ability to: a. determine the correct dimensions of the bond line in the trailing edge from a blade drawing or blade manufacturer’s work instruction b. drill injection and verification holes in the trailing edge c. inject adhesive into the trailing edge in accordance with a work instruction 31.3.4 Practise the ability to: a. determine the correct dimensions of the bond line in the trailing edge from a blade drawing or manufacturer’s work instruction b. drill injection and verification holes in the trailing edge c. inject adhesive into the trailing edge in accordance with a work instruction

32.3.2 Facilitate practice to improve the participants’ ability to: a. determine the correct dimensions of the bond line in the trailing edge from a blade drawing or blade manufacturer’s work instruction b. drill injection and verification holes in the trailing edge c. inject adhesive into the trailing edge in accordance with a work instruction d. apply the knowledge gained in Lesson 21 (Painting) by applying two-factor component paint to repairs using a roller 32.3.5 Practise the ability to: a. determine the correct dimensions of the bond line in the trailing edge from a blade drawing or manufacturer’s work instruction b. drill injection and verification holes in the trailing edge c. inject adhesive into the trailing edge in accordance with a work instruction d. apply the knowledge gained in Lesson 21 (Painting) by applying two-factor component paint to repairs using a roller

Lesson 32

32.3.2 and 5

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Lesson 32

32.3.3

32.3.3 Explain the importance of adding photo documentation for the task that needs to be performed

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Any equipment used during this GWO training module shall meet or exceed the minimum requirements of the national standards in the country where the training is taking place. When working in a country where there is no applicable national standard, the equipment shall meet or exceed the minimum requirements of the European standards.

The following pages specify the equipment required to deliver each module in alignment with this training standard. All equipment shall meet the criteria defined in the GWO Requirements for Training and is intended for use in physical training settings to support safe and effective learning and assessment. V6

Annex 1 Annex 1

Equipment list Equipment list

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9. paint

9. one-, and two-factor component paint

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Annex 4

Work Instruction

See separate annex

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