BoardConverting Serving the North American Corrugated and Folding Carton Industries for 40 years January 29, 2024 VOL. 40, NO. 5
Koenig & Bauer European Tour Highlights Technology For NA BY LEN PRAZYCH Würzburg, Germany based Koenig & Bauer, the 206-year-old manu- facturer of some of the most technologically innovative presses and machinery for the global printing and packaging industry, hosted a Eu- ropean discovery and demonstration tour in early December for North American box makers to witness first-hand the remarkable power and productivity of the company’s offerings for corrugated converters it is introducing to this continent.
WestRock Planning To Build Corrugated Box Plant In WI Atlanta, Georgia based WestRock Company announced plans to build a new corrugated box plant in Pleasant Prairie, Wisconsin, to meet growing demand from customers in the Great Lakes region. The company says it intends to close its existing plant in North Chicago when con- struction of the new facility is completed. The investment will position WestRock to increase its production capabilities and improve its cost profile in the Great Lakes region. Construction is estimated to cost ap- proximately $140 million and is expected to be partially offset by property sales. “Investing in a new state-of-the-art corru- gated converting facility elevates our produc- tion capabilities and better supports our end market strategy and margin improvement targets,” said David B. Sewell, chief executive officer, WestRock. “We are pleased to expand our presence in an area of critical demand like the Great Lakes and are confident that by implementing production initiatives such as these, we will continue to solidify WestRock’s position as the supplier of choice.” CONTINUED ON PAGE 3
The idea for the tour was originated and executed by Koenig & Bau- er’s US management and sales team operating from its Dallas, Texas based headquarters – Kilian Renschler, President & CEO; Kevin Erbe, National Sales Manager-Corrugated and Tom Fitzgerald, Director of Post Press, all of whom accompanied Unites States box makers – Car- los Bruciaga of International Paper (IP), Anthony Jennings of Indepen- dent II, Sam Abbott of Abbott-Action, and Casey Shaw of Batavia Con- tainer – and now-international correspondent, Len Prazych, President, Publisher and Editor in Chief of Board Converting News. CONTINUED ON PAGE 24 Members of the Koenig & Bauer European Tour at Klingele Paper and Packaging in Delmenhorst, Germany. From left, Jens Eckendorfer, Techni- cal Sales Manager, Koenig & Bauer; Sam Abbott of Abbott-Action; Carlos Bruciaga of International Paper; Casey Shaw of Batavia Container, Anthony Jennings of Independent II, Michele Pinelli, Sales Manager, Koenig & Bauer; Tom Fitzgerald, Director of Post Press, Koenig & Bauer; Kevin Erbe, National Sales Manager-Corrugated, Koenig & Bauer; and Kilian Renschler, President & CEO, Koenig & Bauer.
WHAT’S INSIDE
6 x x 8 x x 12 x x 26 x x 4 Learn More About Your AICC Member Benefits 6 Ox Box Invests In Scrap Removal System PPC Releases 2023-24 Trends Outlook Report 20 Green Bay Packaging Promotes Zack Weber To General Mgr.
EVERYTHING CORRUGATED UNDER
Free Flow of Data
Insights & Efficiency
Proactive Operations
More with Less
Optimize, Evolve, Excel: ePS & Helios Together
We are excited to introduce the collaboration that’s set to redefine operational efficiency and intelligence in our industry. The Helios-ePS partnership marks a significant stride toward the future, offering an unprecedented synergy between data and machinery. By leveraging ePS production data with Helios, SUN customers can access deeper levels of data, unlocking powerful insights into machine and job patterns to transform their operations.
Explore how this partnership can enable your operation to go further with your existing assets and people.
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Machinery and Handling for the Corrugated Board Industry
WestRock To Build (CONT’D FROM PAGE 1)
AVERAGE CONTAINERBOARD PRICES The average prices reported are tabulated from prices PAID by various sources throughout the United States the week previous to issue. Prices in some areas of the country may be higher or lower than the tabulated average. The prices tabulated here are intended only for purposes of reference. They do not connote any commitment to sell any material at the indicated average. Transactions may be completed at any time at a price agreed upon by seller and purchaser.
The new facility is expected to: • Support reduced manufacturing costs and waste, im- proving WestRock’s overall manufacturing cost profile • Improve sustainability through reduced energy con- sumption and new technology • Improve quality and customer satisfaction using state- of-the-art automation • Enhance digital capabilities and provide real-time data to improve decision making and reduce unplanned downtime • Serve all key end markets in the Great Lakes region, which include retail, distribution, processed food, in- dustrial, and protein businesses among others. Construction will begin in 2024 and is expected to be completed in 2025. According to a WARN notice filed last year, WestRock announced layoffs at two plants in Chicago, one impacting 73 workers and another laying off 48 workers. Elsewhere, WestRock has laid off workers in Kentucky, Minnesota, and New York. According to its website, WestRock has about 58,000 team members and billions of packages in circulation. It operates more than 300 production facilities worldwide. In December 2023, the company anounced that it had received a 100 score on the Human Rights Campaign Foundation's assessment of LGBTQ+ workplace equality.
REGION E. Coast Midwest Southeast Southwest
42# Kraft liner $955.00-960.00 $970.00-980.00 $970.00-980.00 $ 970.00-980.00 $1000.00-1010.00 $973.00-983.00
26# Semi-Chem. Medium
Short Ton Del. Short Ton Del. Short Ton Del. Short Ton Del. Short Ton Del. Short Ton Del.
$ 890 .00-9 4 0.00 $9 0 5.00-9 2 5.00 $9 0 5.00-9 2 5.00 $9 0 5.00-9 2 5.00 $9 2 5.00-9 4 5.00 $9 0 8.00-9 2 8.00
West Coast U.S. Average
SHEET PRICES BY REGION (AVERAGE) Per 1MSF, local delivery included, 50MSF single item order, truckload delivery. Sheets
E. Coast Midwest South-SW S. CA N.CA/WA-OR US Aver.
200# 275#
$62.26
$72.05
$62.69 $82.80
$85.35 119.54
$73.13 101.29
97.32
99.89
90.86
113.65
OYSTER UP-CHARGE 8.34
8.34
8.34
8.34
8.34
8.34
275# DBL-WALL 350# DBL-WALL
107.46 118.45
114.69 129.32
116.54 137.25 117.82 145.56
141.08 148.46
122.76 131.80
CANADIAN SHEET PRICES (AVERAGE) In Canadian Dollars, per 1MSF, local delivery included, under 50MSF single item order, truckload delivery. 200# 275# Oyster UC 275#DW 350#DW $78.56 $99.18 $9.00 $96.32 $105.83 CANADIAN LINERBOARD & MEDIUM The average prices reported are tabulated from prices PAID by various sources throughout Canada. Prices may be higher or lower in various areas of the country. The prices tabulated here are intended only for purposes of reference. They do not connote any commitment to sell any material at the indicated average. Transactions may be completed at any time at a price agreed upon by seller and purchaser. Prices are Canadian $ and per metric ton.
42# Kraft Liner 26#
Semi-Chem Medium
East West
$9 2 0.00 $ 96 5.00
$9 1 0.00 $9 4 5.00
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AICC To Host Online Member Benefits Overview February 23
Core Competency
AICC, The Independent Packaging Association, an- nounced an online meeting featuring Membership Man- ager Patrick Moore who will give a membership benefits overview on February 23 at 3:00 p.m. Eastern. Moore will share information on AICC membership benefits, explain how to access AICC’s online resources, and answer any additional questions. This meeting is useful if your company has recently joined AICC, you have an employee that you would like to get more involved with AICC, you need a refresher on AICC benefits and how to access them, along with general questions. In addition to free online education with access to more than 100 courses to help boost employees' industry knowl- edge, benefits include participation in advisory groups where peers can share ideas and network, access to AICC technical advisors, industry statistics and forecasts, nation- al meetings, webinars, and summits. This meeting will be online in Microsoft Teams. Register at aiccbox.org . Once registered, you will receive a confir- mation email with a link for the meeting. For more information or to schedule a personal meet- ing, contact Moore at pmoore@aiccbox.org or at (703) 535-1394.
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January 29, 2024
The value of quick change.
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Ox Box Invests In Scrap Removal System By Kernic Systems, Baysek Addison, Illinois based Ox Box, a custom heavy-duty pack- aging provider, announced investing in a quick effective scrap removal solution by Kernic Systems and Baysek for service to a new Baysek C190 Die Cutter. The scrap removal system includes a Hӧcker Polytech- nik GmbH PMA Rotary Airlock Material Separator and a Multi-Star filtration system, complete with ATEX certified pressure venting to manage the scrap material and dust generated by the Baysek die cutter. The limited scrap material is deposited into a gaylord underneath the material separator for further recycling. Utilizing a negative pressure system to handle scrap ma- terial ensures a dust free environment and lower noise
levels than conventional positive pressure air conveying systems. Ox Box specializes in custom heavy-duty boxes and packaging serving the agriculture, air cargo, manufactur- ing, metal fabrication, moving and storage, and transpor-
tation industries. For more information, visit oxbox.com, baysek.com or kernicsys- tems.com . PPC Taking Submissions For Carton Competition The Paper Packaging Council announced it is accepting submissions for the 81st North American Paperboard Packaging Competition. Join PPC as they celebrate the best of the best and submit folding car- ton and rigid box designs by May 1. The carton competition is the Oscars of the industry and the leading competition for carton manufacturers involved in the concept, design, print, performance, and shelf appeal of paperboard packaging. Entries come from major corporations as well as family-owned box shops, yet all are weighted evenly, with the names of man- ufacturers unknown to a panel of judges. All entries must be submitted by a cur- rent PPC member company. The entry fee is $249 per package. In addition to submit- ting an entry write up, send the following to complete your entry: at least two as- sembled cartons (one with product if not perishable) and at least two flats of every size. Mail entries to: Paperboard Packag- ing Council, ATTN: Kayla Brown-Frye, 1350 Main Street, Suite 1100, Springfield, MA 01103. Complete guidelines and entry details can be found at paperbox.org . PPC looks forward to celebrating all the deserving winners at the Fall Meeting & Leadership Conference in Atlanta from September 30-October 2.
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Feeder
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Puhl custom designs systems to meet your needs. • Moving to a new facility? Puhl has experience moving entire plant systems all while minimizing down time in BOTH plants during the transition. • Below roof AND above roof systems custom designed to meet your needs. • New and Remanufactured Equipment (balers, blowers, separators, filters and more). Our Remanufactured equipment includes a warranty and offers significant savings. • NFPA and OSHA compliant systems designed by our NFPA trained engineering team. • Dust Briquetters, Certified Explosion Isolation Valves, Flame Front Diverters and more to control dust and meet NFPA requirements. • PLC Touch Screen Controls with Real Time Pressure Balancing and Real Time Remote Monitoring available on your smart phone or computer. Attendees will hear the latest on: Auto Dryer Control (ADC) – A new feature of the Color Dry XL30 IR Dryers that eliminates over-consumption of energy due to over-powering IR drying systems. Presenter: Spencer Bird, JB Machinery . Smart Shingle - Allows operators to reduce or eliminate feed interrupt time at stack change on rotary dies cutters running up to 15,000 sheets/hr. Presenter: Jason Smith, Geo M. Martin . Clearvision Printcheck - Inspect the integrity and accuracy of printing and registration on rotary die-cutters and flexo folder-gluers. Presenter: Dave Swedes, Valco Melton . BX Motion - An all-in-one, heavy-duty short-run box maker for box plants looking to expand capabilities throughput. Benefits include: processing a variety of boards (E-flute to AAC-flute), set up time < 60 seconds, produce more than 50 FEFCO box styles, automatic loading and stacking, inline glue strip application and multi-out production. Presenter: Ryan Clark, Kolbus America . Barberan S.A./FujiFilm HS6000 - A single-pass digital printer developed for retail packaging, display, and signage markets that previously relied on multi-pass devices for high-end graphic reproduction. Presenter: Chuck Slingerland, Barberan S.A. For more information about the What’s New event and to register, visit tappi.org/chicagotappi.
Chicago TAPPI To Host What's New In Corrugated Event On February 6 The Chicago TAPPI Local Section is hosting its What’s New in Corrugated Event, 5:00-8:00 p.m. on February 6, 2024, at the Oak Brook Marriott in Oak Brook, IL. What’s New offers participants an exclusive venue to learn about new technologies, products and services in an intimate, relaxed environment. The informative events are open to all converters and suppliers, and topics focus on emerging operational offerings in the corrugated industry in North America, as well as around the world. Additionally, What’s New offers suppliers a way to share their ongoing appreciation for customer loyalty. Any supplier that purchases a ticket to attend the evening’s presentation (@$125 per ticket) is also eligible to buy deeply discounted four-packs of additional tickets at a cost of only $50 each ($200 for each bundle). VIP Passes, these additional tickets can be given to the supplier’s customers so they can attend at no charge. Converters can buy single tickets to at $75 each; Cost to participate in the tabletop-only is $250; Cost to participate in the tabletop with dinner is $375. The evening program begins with a social hour featuring an open bar and hors d'oeuvres, followed by dinner and a series of eight-minute presentations.
Balers • Shredders • Trim Collection Systems • Dust Collection Systems • Cyclones Trim Separators • Spiral Duct • Used Equipment • Filters • Briquetters 240 Airport Road | Gallatin, TN 37066 | 615.230.9500 | FAX 615.230.9590 | sales@gfpuhl.com | www.gfpuhl.com Follow us on LinkedIn
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AF&PA Updates Extended Producer Responsibility Status In Four States The AF&PA announced updates on the Extended Produc- er Responsibility (EPR) program and implementation pro- cess in four states that are working towards implementing EPR laws that have passed. In California, draft regulations focus on the Plastic Pol- lution Prevention and Packaging Producer Responsibility Act. This would require single-use plastic to be cut by 25 percent, recycling, and a requirement for products to be recyclable or compostable. The Colorado Department of Health and Environment released draft rules pertaining to appropriations for state- wide recycling, including packaging and paper products, that would be paid by the producers of the products. In Maine, the Department of Environmental Protection team is expected to share its draft rules for the Steward- ship Program for Packaging at a Board of Environmental Protection Meeting. Oregon’s rulemaking advisory committee will be dis- cussing PRO fees, product exemptions, and other produc- er responsibilities. Meanwhile, Washington state legislature has intro- duced two bills. The first mandates companies making certain paper and packaging to support recycling efforts through a producer responsibility organization. It also ad-
justs recycled content rules for specific plastic products. The second requires companies to register and report sales of specific paper and packaging in Washington. The Department of Ecology assesses recycling needs and up- dates recyclable material lists. Earlier this month, the AF&PA’s Erin Hall, Manager, Gov- ernment Affairs, was in Olympia testifying on both bills about why one-size-fits-all EPR policies could harm the success of Washington’s paper recycling system. AF&PA Releases December 2023 Packaging Papers Monthly Report The American Forest & Paper Association (AF&PA) re- leased its December 2023 Packaging Papers Month- ly report. Total packaging papers & specialty packaging shipments in December remained essentially flat (+0.4 percent) compared to December 2022. They were down 1 percent when compared to the same 12 months of 2022. Shipments of the biggest subgrade in bleached packaging papers – food wrapping – were 24,100 short tons for the month of December, down 15.8 percent year-to-date. The unbleached packaging papers operating rate was 78.5 percent, down 5.9 points from December 2022 and also down 5.9 points year-to-date. The complete report can be purchased by contacting Kory Bockman at Statistics_Publications@afandpa.org.
THE NEW 5042WN-10T50 TRIM BALER, from American Baler
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KOLBUS RD 115S Fl e x o Rotary Die Cutter Ex cellence in M otion “ The RD 115S will be a ‘game changer’ for Wasatch Container and its customers …The advanced technology and automation on our machine allows for quick set ups, increased throughput in our plant and shorter lead times for our customers...The ability to print on both sides of the box in a single pass is a huge productivity gain.”
- Jerry Frisch Founder , Wasatch Container
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PPC Releases 2023-24 Trends Industry Outlook And Market Data Report
The Paperboard Packaging Council (PPC) announced the release of its 2023-2024 Trends Industry Outlook & Market Data Report, the only com- prehensive market outlook for folding cartons. Prepared exclusively for PPC by Fastmarkets RISI, a provider of pulp and paper industry intelligence, the report features overall growth fore- casts for the U.S. and Canada as well as in-depth analysis of 17 end-use markets. Some of the key findings include: Steady Growth Through 2027 Despite challenges such as inflation and economic uncertainty, the re- port forecasts positive, though slow, growth for folding cartons. The mar- ket is slated to enjoy annual growth of 0.4 percent over the next three years, reaching 5.4 million tons by 2027. Economic Challenges Carton manufacturers, especially independent converters, are fac- ing pricing challenges as paperboard prices consistently outpace actual folding carton prices. The report provides a detailed analysis of the eco- nomic dynamics affecting the industry. Sustainability Wins Plastic substitution and environmentally friendly packaging trends should provide a tailwind for carton growth over the forecast. In fact, recent decisions by some of the largest fast-food companies and municipalities across the country suggest that paperboard packag- ing materials are poised to benefit from their environmentally friendly profile. Reduced Capacity In Canada The macroeconomic environment in Canada during the forecast peri- od will support carton shipment growth. However, the planned closure of a cartonboard mill in 2026 will re- duce Canadian folding cartonboard capacity by close to 30 percent. This will greatly reduce the amount of folding cartons that can be produced and shipped in Canada. In addition to forecasts for the overall folding carton market, the re- port analyzes 17 key end-use segments, including beverage, confection- ery, dairy, dry foods, cosmetics, pharmaceuticals, and retail carry-out. This year, four categories were classified as growing markets, nine as mature, and four as declining. “The 2023-2024 Trends Report provides our members and the in- dustry with crucial insights into the current market landscape and future trends,” said Ben Markens, PPC President. “As we navigate the complexities of economic recovery and changing consumer behaviors, this report equips converters with the knowledge needed to make strategic decisions and drive innovation within the pa- perboard packaging sector.” PPC members can access the full 140-page report and explore de- tailed findings at paperbox.org/trends . A free summary is also available for non-members. For over 90 years, PPC has served as the premier North American association for converters of paperboard packaging and their suppliers. PPC works to grow, promote, and protect the paperboard packaging industry while providing its members with resources and tools to com- pete successfully in the marketplace. For more information, visit www.paperbox.org .
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Our long-awaited 2023 Packaging Playbook is finally here. We talk through all the challenges present in
our changing world of corrugated packaging and more importantly, how to solve them.
DOWNLOAD NOW bit.ly/packaging-playbook
AICC Highlights Session Topics For AI Xperience In Chicago May 14-16 AICC, The Independent Packaging Association, has out- lined nine of the sessions on the agenda for the upcoming AI Xperience set for May 14-16 in Chicago, Illinois. Each is designed to help box makers discover how AI can automate repetitive, labor-intensive tasks, allowing their workforces to focus on more complex and creative roles. Attendees will be able to learn better ways to handle predictive maintenance and gather insights from produc- tion processes and customer orders, identifying trends, cost-saving opportunities, and areas for improvement. Here are some of the session topics: What AI Can and Can’t Do: AI is more than a chat box. Explore the vast capabilities of AI and delve into its possi-
bilities in automation, data analysis, and problem-solving. The discussion will also shed light on the inherent limita- tions of AI. Impact of AI on Graphic Design: Uncover the trans- formative role of AI in shaping the creative landscape. From automated design processes to innovative tools, participants will gain insights into how AI is revolutioniz- ing graphic design. Using Generative AI in Business & Manufacturing: This discussion will showcase how generative AI is re- shaping strategies in both business and manufacturing realms, driving innovation and efficiency in unprecedent- ed ways. AI & Machine Learning in Manufacturing: Investigate real-world AI applications, like predictive maintenance, quality control & supply chain optimization, and the pivot- al role AI and machine learning play in enhancing efficien-
cy in modern manufacturing processes. Using AI for Workflow Automation De- sign : Hear practical applications, efficiency gains, and strategic considerations, provid- ing insights into harnessing AI to stream- line processes and enhance productivity in modern business environments. Generative AI and Data Security Is- sues: Learn to navigate the intersection of creative AI applications and the critical considerations for safeguarding sensitive information. Where is AI Going in the Future? Ex- plore emerging trends and potential breakthroughs with a glimpse into the fu- ture trajectories of AI and its transforma- tive impact on the industry and boxplants. Machine Automation & Semi-Auto- mation using AI: Gain insights into the seamless integration of AI technologies, optimizing efficiency, reducing human in- tervention, and driving advancements in the field of machine automation. AI Computer Vision in Manufacturing: Explore how these advanced vision sys- tems enhance quality control, automate in- spection processes, and optimize produc- tion workflows, showcasing the impact of AI in revolutionizing manufacturing. Speakers will include: • Richard Boyd, CEO, Ultisim Inc. • Gokul Gopakumar, VP of Technology/ Business Development, SUN Automation • Evelio Mattos, Founder/Host, Packaging Unboxd Podcast • Sean Arney, President/Co-Founder, Mo- tionalys, Inc. • Erin Hollandsworth, Trusted Advisor and Co-Founder, Motionalys, Inc. To register, visit aiccxperience.com .
Two brand leaders, C&M Conveyor + Ohio Blowpipe, have come together to deliver the most dependable, comprehensive customer-engineered solutions in material and scrap handling.
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ARC Int'l Names Barry King National Sales Manager
The Perfect Combo Get Peak Performance From Your Equipment with Matched Component Sets
Charlotte, North Carolina based ARC International, shared the news of Barry King’s well-deserved promotion to the role of National Regional Sales Manager. With a rich history at ARC spanning several decades, King has demonstrated his dedication and expertise through various roles, including plant manager, director of manufacturing, and regional techni- cal representative.
In his new capacity, King will as- sume responsibility for overseeing all of ARC’s regional technical sales and service. This strategic move aims to leverage King’s extensive experience and knowledge for the benefit of both field technicians and
Barry King
valued customers. Micheal Foran, the President & CEO of ARC Internation- al, expressed confidence in King’s abilities. “Barry's extended experience in multiple facets of the company will undoubtedly be a valuable asset to our field technicians and, ultimately, enhance the experience for our customers,” Foran said. For inquiries and further information, Barry King can be reached at bking@arcinternational.com.
Nothing’s more rewarding
than a couple made for each other. That’s why the engineers at ARC International have focused their skills and talents on crafting perfect
Producing Quality Leads
matches between the components that must work in tandem on your exo folder gluers and die-cutters: • Anilox Rollers and Ink Chambers • Anilox and Wiper Rollers • Feed and Pull Rollers • Glue and Meter Rollers You can achieve the press speeds and print quality you need to ll your most demanding orders by pairing your team with The ARChitects of Flexo. Contact ARC today to learn how these engineered matches of exo folder gluer and die-cutter components (new or
Read the articles in Board Converting News every week to learn about the people, places and machinery that will open the doors to new or repeat business. Making New Customers
reconditioned) can help you achieve a more perfect union of production and pro ts.
The ARChitects of exo
Len Prazych at 518-366-9017 lprazych@nvpublications.com
ARCInternational.com 800-526-4569
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ARC.5pBCN_AnlxChmbr.indd 1
3/31/21 6:09 PM
capacity
and flexible point system, which considers your entire operation and simplifies scheduling tasks, aiming to deliver orders on time, every time. Scan the QR code or visit the link to take a self-guided tour of APB today!
NAM: Workforce, Business Climate Remain Challenges In Fourth Quarter In its Monday economic outlook survey, NAM reports, “Manufacturing sentiment inched up in Q4 but remained not far from the post-pandemic low, with 66.2 percent of respondents in the most recent NAM Manufacturers’ Outlook Survey feeling either somewhat or very positive about their company’s outlook, edging up from 65.1 per- cent in the third quarter. “It was the fifth straight reading below the historical av- erage (74.8 percent), averaging 66.1 percent over the past three surveys. Interestingly, optimism in the outlook rose solidly among large manufacturers, but continued to re- main challenged for small and medium-sized firms. “Fewer respondents expect a recession in 2024 than three months ago, but nearly 41 percent felt uncertain. Just more than 34 percent of manufacturers believed the U.S. economy would experience a recession in calendar year 2024. This is down from 56.8 percent and 42.2 per- cent who said they expected a recession over the next 12 months in Q2 and Q3, respectively. With that said, just one-quarter of those completing the survey felt the econ- omy would avoid a recession, with 40.7 percent uncertain. “Workforce challenges continue to dominate. More than 71 percent of manufacturers cited the inability to at- tract and retain employees as their top primary challenge,
followed by a weaker domestic economy (63.7 percent), an unfavorable business climate (61.1 percent) and rising health care and insurance costs (59.8 percent). Concern about an unfavorable business climate was the highest in seven years (Q4 2016). In addition, inflation (38.5 percent) and supply chain (32.1 percent) concerns — both of which dominated in 2022 — have continued to moderate. “Eighty-nine percent of respondents said that high- er tax burdens on manufacturing activities would make it more difficult to expand their workforce, invest in new equipment or expand facilities. “Political dysfunction is a major concern for manufac- turers. When asked about major trends of concern, nearly 8 out of 10 respondents (77.6 percent) listed political dys- function as a major issue. Geopolitical turmoil (67.7 per- cent), economic recession (66.8 percent) and rising inter- est rates and the U.S. dollar (61.2 percent) followed closely as top concerns. In response to these trends, manufac- turers have been de-risking their supply chains. Eighty-six percent of respondents confirmed their companies have been working to adjust their supply chains to limit poten- tial risks. “International sales and entering new markets are a key part of future growth strategies. More than 84 percent of respondents stated that growth in exports to foreign markets was important to their success with more than 52 percent suggesting foreign markets were somewhat or very important for their company.”
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No Lights. No Camera. All Action.
Make a stronger, lighter and more sustainable corrugated blank using less glue by implementing a “brick” style pattern developed by Baumer hhs. This pattern creates a stronger bond using less glue. Our new all-electric PX 1000 applicators with over a billion cycle life can easily apply the pattern with clean cutoff and accurate placement. The PGD 1000 sensor is there to show your customer that every box was properly glued so you’ll never end up on some gag reel. You can be the star with The CorrBox solution from Baumer hhs.
PX 1000 Cold Glue Applicator • Extremely fast and powerful closing force means no drips or tailing so your first box is a good box. • Strong armature activation easily handles viscosity fluctuations and will work with a large variety of adhesives. • Fast action coil means you can now stitch your beads at higher running speeds lowering adhesive consumption up to 70% and improving board output.
PGD 1000 Monitoring Sensor • Measure the glue proximity to the edge of the tab and avoid squeeze-out so you deliver an accurately glued box every time. • The printing on the carton does not effect the hybrid sensor’s ability to read the bead. Black, white, plaid or polka dot, the sensor is not bothered, so neither are you. • No UV additives needed for detection saves you money, time and effort.
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Find more information on CorrBox at URL below or use the QR Code: https://shorturl.at/sACE0 Or contact us at: 937-886-3160 or email sales.usa@baumerhhs.com Baumer hhs 10570 Success Lane, Dayton, Ohio 45458
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Great Northern Continues Support For ICPF With New 10-Year Pledge The International Corrugated Packaging Foundation (ICPF) announced that Great Northern Corporation has pledged an additional $50,000 to support the foundation’s pro- grams and services. “ICPF is grateful to have the continued support of Great Northern Corporation,” said ICPF President Caitlin Sala- verria. “Their generous $50,000 donation will allow us to continue the foundation’s programs and services that aim to grow the labor force of the corrugated packaging in- dustry.” ICPF is currently strengthening existing programs and services, while expanding their work to address other crit- ical needs. This has included creating a social media pres- ence, building partnerships with the education community, beginning to expand student and faculty knowledge at trade schools and community colleges, and developing marketing/communications tools to promote the many benefits of choosing a career in corrugated packaging. “We believe that ICPF’s work is critical to the growth and development of the corrugated packaging industry and therefore offer our support of ICPF through participa- tion as a corporate partner,” said Jeff Michels, Great North- ern CEO. Great Northern is a leading developer and manufactur-
er of creative solutions for packaging, shipping, merchan- dising, and distributing products for industrial, commercial, and retail markets. Great Northern is headquartered in Ap- pleton, Wisconsin, and has operations in ve states. For more information, visit greatnortherncorp.com and www.careersincorrugated.com . Green Bay Packaging Promotes Zack Weber To General Manager Green Bay, Wisconsin based Green Bay Packaging an- nounced that Zack Weber has been promoted to Gener- al Manager for the Citadel Division (Chicago) of the GBP Coated Labeled Products Group.
Zack has been with Green Bay Packaging for 18 years and has led the corrugated sales team at the GBP/Chicago Division for the past seven years. GBP says that Zack’s ability to lead people and create win/win outcomes in the marketplace makes him a per-
fect choice for this new role. Green Bay Packaging has been a corrugated box man- ufacturer since 1933 beginning with one box plant in Green Bay. Today, GBP has more than 35 locations nationwide and continues to be a family-owned manufacturer. Zack Weber
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FBA Annual Meeting Set For May 6-8 In Key Largo, FL
Although the Hammock Course and the Dolphin Course offer distinctly different tests of golf, both feature scenic vistas and an enjoyable challenge for players of all levels. Visit the registration website at fibrebox.org for speak- ers and additional information as the event draws nearer. For more information, contact Vicky Miksis at vmiksis@ fibrebox.org or at (847)364-9600. Saica Eyes Indiana Site For New Box Plant Saica Group, one of the largest European producers of re- cycled paper for corrugated board, is making plans to con- struct a $130 million corrugated cardboard manufacturing and distribution facility in Anderson, Indiana, according to media reports. In a request to the Anderson Plan Com-
The Fibre Box Association (FBA) invites members to attend the 2024 FBA Annual Meeting on May 6-8 at the Ocean Reef Club in Key Largo, Florida. The event brings together FBA’s full membership for two days of meetings, informative and educational speak- ers on hot topics impacting the corrugated packaging in- dustry, recreation, and plenty of networking time. Hotel reservations can be made by contacting the Ocean Reef Club. Ocean Reef Club’s traditions go back more than half-a-century to 1955, when the first 9-hole course opened. Today the Club boasts two championship 18-hole courses, a rarity in the Florida Keys – even among standard golf clubs.
mission, Saica seeks to replat 39 acres to build the plant that would initially employ 60 people. The Anderson Redevelopment Com- mission will consider the request on Feb- ruary 6, reports said. Headquartered in Spain, Saica first ex- panded into the US market in 2022 with the opening of its first box plant in Hamil- ton, Ohio, about 20 miles north of Cincin- nati. Saica said the 360,000 square-foot building, which includes manufacturing, converting and production areas, has a production capacity of over 1,500 MSF/ year of corrugated board. Among its equipment investments was a 36” Bobst flexo folder gluer and a two-color 66” Bobst rotary die cutters. Saica said the Ohio plant was part of a previously announced $800 million invest- ment the company plans for the U.S. mar- ket, growing through strategic acquisitions or new plant construction during the next five years, as part of its global strategy. Saica has an annual production capac- ity of 3.3 million tons of recycled paper for corrugated board, according to its website. With more than 10,000 employees, the company has a presence in Spain, France, Italy, Portugal, the United Kingdom, Ireland, Turkey, Luxembourg, the Netherlands, the United States and Poland. Saica Group has four business lines: manufacture of recycled paper for corru- gated board (Saica Paper), waste manage- ment and environmental services (Saica Natur), production of corrugated board packaging (Saica Pack) and flexible pack- aging (Saica Flex).
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Koenig & Bauer Highlights (CONT’D FROM PAGE 1)
Cepac’s investment in a Koenig & Bauer Celmacch ChromaCUT X Pro was the first of its kind at any corru- gated packaging plant in the UK (Celmacch Group is the Italian manufacturer of high-board line flexo presses and rotary die cutters for the corrugated industry with whom Koenig & Bauer formed a partnership in 2022).
The goal of the tour was to introduce the box makers – and potential purchasers of Koenig & Bauer machinery – to facilities demonstrating both extremely short change- overs and ultra-high graphic printing. Since transporting machinery to this continent for a trade show was imprac- tical and cost prohibitive, the most prudent and effective course of action was the tour. “We decided to host top converters to see the new equipment in action” said Renschler. “They will be able to see the equipment as it is operating and converting board in a live production environment, where they can watch the fast set ups and changeovers, see the precisely print- ed boxes come off the machine, and talk with the opera- tors and supervisors themselves.” Day One, (Tuesday) of the five-day discovery sojourn began in Manchester, England, where the U.S. based group convened for “provisions,” rest and a briefing pri- or to a visit to Cepac Group’s Rawcliffe facility on Day 2 (Wednesday). With more than 500 employees at five sites across northern England, Cepac Group is the largest man- ufacturer of paper packaging in the UK, producing a broad range of specialty packaging and paper-based products. For more than two decades, the company has been at the leading edge of design and innovation for the food and drink, consumer, industrial packaging, e-commerce, and POS and display segments.
The ChromaCUT X Pro is a high board line rotary die cutter with presettable print units and presettable die cut section. It also comes with the Koenig & Bauer Top Vac- CONTINUED ON PAGE 26 Cepac Group’s investment in a Koenig & Bauer Celmacch ChromaCUT X Pro was the first of its kind at any corrugated packaging plant in the UK.
We’ve got our customers covered… …with our fiberglass backed, boltless, full double-wide blankets and an extensive inventory of corrugated parts needed by virtually every box plant in the country. The innovator of the original fiberglass-backed knuckle locking anvil cover, Stafford is the industry’s go-to source for everything corrugated. TM
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INTRODUCING
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Koenig & Bauer Highlights (CONT’D FROM PAGE 24)
machine’s operators are setting up the next. Together with this capability, the ChromaCUT XPro’s “Easy Job Change” feature interfaces with all peripheral equipment in the line, setting up these pieces as well for near instantaneous order changes. When two similar jobs can be processed without changing die-cutting tools, the ChromaCUT X Pro’s “Flying Job Change” feature permits non-stop changeovers, which can accommodate the box maker’s demand for Just-In-Time production of ever short- ening runs. “No doubt about it, one of the things we like most about the ChromaCUT X Pro is the added production time we get back due to the super-fast changeovers, which has given us an impressive increase in production,” said John Astill, Strategic Project Manager at Cepac Rawcliffe, who men- tioned that the machine’s capacity surpasses that of two “redundant” Ward rotary die cutters the X Pro replaced. “We’ve only been running since February of 2022 and are still learning about this remarkable machine that is al- ready exceeding expectations. We expect those produc- tion levels to increase as we become more adept at fully exploiting its many features.” Achieving and maintaining optimum speeds are en- hanced by a Dücker pre-feeder on the front end of the ChromaCUT X Pro and an Avanti Pegasus separator and bundling system on the back end, where printed and die- cut sheets are prepared and sent to the folding and gluing CONTINUED ON PAGE 28
uum Stacker which transports die cut sheets individually, avoiding jamming and scrap issues as when sheets are shingled. The line can achieve the highest possible output of large-format, multi-out sheets running at speeds up to 12,000 sheets per hour while achieving virtually perfect die cutting and print quality.
The machine at Cepac has been fitted with four flexo printing units and the high board line configuration means the machine can be running one multi-color job while the John Astill, Strategic Project Manager at Cepac Rawcliffe, points out one of the many processes that can be monitored on the ChromaCUT X Pro.
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Koenig & Bauer Highlights (CONT’D FROM PAGE 26)
Suppliers: Leverage Our Reach
department, or sent directly to the shipping department and a waiting customer. The contingent of American box makers attending the demonstration were duly impressed by Koenig & Bauer Celmacch’s technology and expressed satisfaction with the detailed answers they received from Cepac’s opera- tors and project managers.
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“We’ve shown our North American converters on this visit how they will be able to produce more high quality flexo post-print work while achieving the greatest die cut- ting precision in the least amount of time,” said Koenig & Bauer’s Tom Fitzgerald, before ushering the group back to Manchester Airport for an evening flight to Hamburg, Germany. Day 3 (Thursday) began early, with a two-hour bus ride southwest to Delmenhorst for another Koenig & Bauer machine demonstration at Klingele Paper and Packaging Group, a global supplier of paper and corrugated packag- ing solutions. Founded in 1920, the family-owned compa- ny is now being run by third-generation steward Dr. Jan Klingele. In its paper and packaging divisions alone, the compa- ny owns three paper mills, thirteen corrugated plants, nine processing plants and one sheet plant each in Europe, Af- rica and Central and South America. In total, these facilities CONTINUED ON PAGE 30 The ChromaCUT X Pro’s “Flying Job Change” feature permits non-stop changeovers, which can accommodate the box mak- er’s demand for Just-In-Time production of ever shortening runs.
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