TRK_909450_2020 Webasto Parts Book

Commercial Vehicle Heating & Air Conditioning Systems

Parts Book 2020

Success With Webasto

Customer excellence is our main focus. Our goal is to surpass the expectations of our partners and customers. For this reason, Webasto products are sold and installed through our network of authorized dealers and distributors, staffed with professionally trained sales people and technical experts worldwide. We value the relationships we have built with suppliers, partners, and end users. We are confident that long-lasting relationships can only be maintained based on quality products, excellent service, professionalism and integrity of our employees.

PRICES EFFECTIVE: January 1, 2020 Suggested list prices for Webasto Authorized Dealers and Distributors only

All prices and part numbers contained herein are subject to change without notice. Prices do not include sales tax, freight or insurance. List price quoted in US currency. Special Order items will require 8 to 10 weeks lead time.

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For more information call 800.860.7866 Genuine Webasto. ........................................................................................................................................................ 4 Order Processing, Shipping & Warranty.......................................................................................................................... 5 Webasto Support. ......................................................................................................................................................... 6 Sales & Marketing Support............................................................................................................................................ 7 Market Matrix............................................................................................................................................................... 8 SmarTemp Controllers / Thermo Top Evo........................................................................................................................ 9 Truck Class 3-8 / Cargo............................................................................................................................................. 11 Thermo Top Evo. ......................................................................................................................................................... 12 Thermo Pro 90. ........................................................................................................................................................... 14 DBW 2010.................................................................................................................................................................. 16 Tandem 717................................................................................................................................................................ 18 Air Top 2000 STC........................................................................................................................................................ 22 Air Top Evo Heater Kits................................................................................................................................................ 24 Air Top Evo Interior Cargo Heater Kits.......................................................................................................................... 26 Air Top Evo Cargo Heater Kits...................................................................................................................................... 28 Bus (All Types)........................................................................................................................................................... 31 Scholastic DBW 2010.................................................................................................................................................. 32 Scholastic Pro 90......................................................................................................................................................... 34 Thermo Top Evo. ......................................................................................................................................................... 36 DBW 2010.................................................................................................................................................................. 38 DBW 2020.................................................................................................................................................................. 40 DBW 300.................................................................................................................................................................... 42 Thermo 300 / Thermo 350. ......................................................................................................................................... 44 Air Top 2000 STC........................................................................................................................................................ 46 Air Top Evo Heater Kits................................................................................................................................................ 48 Off-Highway / Emergency....................................................................................................................................... 51 Thermo Pro 50. ........................................................................................................................................................... 52 Thermo Top Evo. ......................................................................................................................................................... 54 Thermo Pro 90. ........................................................................................................................................................... 56 DBW 2010.................................................................................................................................................................. 58 DBW 2020.................................................................................................................................................................. 60 DBW 300.................................................................................................................................................................... 62 Thermo 300 / Thermo 350. ......................................................................................................................................... 64 Air Top 2000 STC........................................................................................................................................................ 66 Air Top Evo Heater Kits................................................................................................................................................ 68 Polar Cab ES................................................................................................................................................................ 70 Light and Medium Duty........................................................................................................................................... 73 Thermo Top Evo. ......................................................................................................................................................... 74 Thermo Pro 90. ........................................................................................................................................................... 76 Air Top 2000 STC........................................................................................................................................................ 78 Air Top Evo Heater Kits................................................................................................................................................ 80 Air Top Evo Interior Cargo Heater Kits.......................................................................................................................... 82 Air Top Evo Cargo Heater Kits...................................................................................................................................... 84 Air Conditioning & Heating Systems for Work Vehicles................................................................................................ 86 Accessories................................................................................................................................................................ 89 Timers /Controllers Reference....................................................................................................................................... 90 PC Diagnostic Reference.............................................................................................................................................. 91 Air Intake & Exhaust.................................................................................................................................................... 92 Ducting & Accessories................................................................................................................................................. 93 Coolant Pumps............................................................................................................................................................ 98 Water Accessories. ...................................................................................................................................................... 99 Fuel System Accessories............................................................................................................................................. 101 Fuel Savings Calculator.............................................................................................................................................. 103 Arctic Fox Fluid Warming Accessories................................................................................................................... 104 Table of Contents

Genuine Webasto

When it comes to top quality and reliable performance, nothing compares to Genuine Webasto Products.

The name Webasto stands for innovative and environmentally friendly heating solutions for commercial vehicles, buses, RVs, off-highway equipment, emergency vehicles, cars, and light trucks. Webasto products offer fuel savings, reduced emissions, reduced engine wear, and ultimately a quick return on investment for the end user.

Performance Engineered for longer-lasting performance & reliability.

Service Thousands of sales & service centers nationwide.

Support Your trusted partner: expert sales & technical support when you need us.

Quality Tested and verified to perform in the most demanding climates. Trust Genuine Webasto.

n Webasto heaters are backed by a 2 year/2000 hour warranty n Webasto has been in business for over 119 years n Webasto is the “original” fuel operated heater n Webasto conducts rigorous durability and quality testing including salt spray, vibration, and emission testing n Product performance is verified through cold chamber testing n Webasto spends millions of dollars annually in R&D, continually striving for quality and innovation n Webasto heaters are used in the most extreme climates such as Alaska and Northern Canada n Webasto has manufactured over 20 million heaters since 1987 n Currently Webasto builds over 1 million heaters annually

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Webasto Order Processing Instructions and Policies

There are four different ways to place an order:

Email: order@webasto.com When placing orders via email, all orders must include correct part numbers, quantities and pricing along with clear ship to location and shipping method. An email address or return fax number is required for order confirmation to be sent for review before the order will be processed and shipped. E.D.I. If an E.D.I. system is available to a customer, all orders must be placed through that system. Phoned in orders will not be accepted from dealers that have this system available to them in order to prevent duplication of orders.

Phone: 1-800-860-7866 or 1-810-593-6000 and follow the prompts to place an order. When placing an order via phone, please have all information prepared prior to calling: P.O. number, part numbers, ship to location & shipping method. After an order has been placed with your customer service representative, please provide them with a fax number or email address to receive an order confirmation to review before the product ships. Fax: 1-810-593-6001 When placing orders via fax, all orders must include correct part numbers, quantities and pricing along with clear ship to location and shipping method. An email address or return fax number is required for order confirmation to be sent back for review before the order will be processed and shipped. Shipping Policy All orders received by 2:00 pm EST will be reviewed same day. A follow up communication will be sent confirming the order and ship date. Webasto Freight Policy All orders are shipped F.O.B., Fenton, Michigan. Webasto has negotiated special rates with several carriers and offers these savings as a prepaid or bill-back program. If you choose to use the prepaid or bill back program, the freight will be charged on your invoice. Shipments can also be shipped freight collect. Webasto Warranty: Heaters – 24 Months All heater products - coolant heaters and bunk heaters/ air heaters have a two year warranty from the date of installation, or 2,000 operating hours, whichever comes first. The warranty will be valid up to 3 years after the sale of the product but not to exceed 2 years from the date of installation.

Urgent/Emergency Orders Webasto will make every effort to ship emergency orders the same day or the next day via premium freight. An additional premium freight cost will be the responsibility of the person ordering.

Off-shore items are 2-3 weeks expedited.

Webasto Warranty: Spare Parts – 6 Months All service parts have a 6 month warranty after installation or the balance of the warranty of the unit they are installed to whichever is longer. If the heater still has 12 months warranty left, the spare part will be covered under the heater’s warranty.

For complete details regarding Webasto’s Warranty Policy and online product registration, please visit: https://www.techwebasto.com/warranty.html

For more information call 800.860.7866

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Industry Leading Sales, Technical, Mobile & Online Support

TechWebasto.com: Free resource and access to all Webasto technical information, service parts, operation guides and warranty information. Learn helpful tips for various products in the Webasto Academy. Dealer Login required to access all site features

TechWebasto Mobile App: Available free for IOS and Android. A valuable resource tool for almost any question. It provides product specifications to help identify products, fault code reference guide to diagnose and troubleshoot issues and offers repair and maintenance tips.

Webasto Regional Sales Managers: They are dedicated to helping you develop your Area of Responsiblity (AOR), by making sales calls with you, helping you stock the right inventory, and being your direct contact to Webasto.

Product Installation Training: Webasto has technical trainers that can come to your location and train your technicians on how to properly install Webasto products. In turn they will make sure you are equipped to train your sub-dealers.

Free Sales Literature: Call your Regional Sales Manager, Webasto Marketing at 877-9NO-IDLE (877-966-4353) or visit www.webastoliterature.com to order.

Webasto Supports you! Please call 800.860.7866 for your sales & service needs.

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Contact Us | Webasto Sales & Marketing Support

Rob Kazanjian 604-345-2400 Mobile Robert.Kazanjian@webasto.com

Mike Comstock 403-463-5627 Mobile Mike.Comstock@webasto.com

Alaska

Dennis Brites 519-240-8868 Mobile Dennis.Brites@webasto.com

Yukon Territory

Francois Deslauriers 613-677-1375 Mobile Francois.Deslauriers@webasto.com

Nunavut

Northwest Territories

Duane Bratvold 253-329-7568 Mobile Duane.Bratvold@webasto.com

New Foundland

British Columbia

Alberta

Manitoba

Shawn Hirsch 810-444-5424 Mobile Shawn.Hirsch@webasto.com

Quebec

Saskatchewan

New Brunswick

Ontario

Nova Scotia

Washington

Maine

Montana

Dan Erck 646-413-3101 Mobile Dan.Erck@webasto.com

North Dakota

Minnesota

Chip Raches 303-241-0003 Mobile Chip.Raches@webasto.com

Michigan

Vermont

Oregon

New Hampshire

Wisconsin

Massachusetts

Idaho

South Dakota

New York

Wyoming

Michigan

Rhode Island

Connecticut

Pennsylvania

Iowa

New Jersey Delaware Maryland

Nebraska

Nevada

Indiana Ohio

Utah

Illinois

Michael Bodenbach 810-358-8576 Mobile Michael.Bodenbach@webasto.com

West Virginia

Trish Frontiera 810-701-2312 Mobile Patricia.Frontiera@webasto.com

Colorado

California

Virginia

Kansas

Kentucky

Missouri

North Carolina

Tennessee

Oklahoma

Arizona

South Carolina

Arkansas

New Mexico

Georgia

Paul Hemond 313-400-8349 Mobile Paul.Hemond@webasto.com

Alabama

John DeLong 248-326-8504 Mobile John.DeLong@webasto.com

Mississippi

Texas

Louisiana

Florida

John Potter 810-444-7473 Mobile John.Potter@webasto.com

Tommy Smith 248-703-7926 Mobile Thomas.Smith@webasto.com

Sales Support

Marketing Support

Technical Support

Technical Support Hotline - U.S. 800-860-7866 Direct www.techwebasto.com/contact Technical Support Hotline - Canada

Marc Kirsten Truck & Bus

Don Kanneth Aftermarket Sales Director 810-593-6002 Direct 810-444-7493 Mobile Don.Kanneth@webasto.com

810-593-6069 Direct 810-240-5184 Mobile Marc.Kirsten@webasto.com

800-667-8900 Direct 514-219-3616 French

For more information call 800.860.7866

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Market Matrix

Products

Electric Cooling Systems

Air Heaters

Coolant Heaters

Markets

12 / 24 V 12 V

24 V

12 / 24 V 12 / 24 V

12 V

24 V

12 V

24 V

Truck Classes 3-8 / Cargo Commercial Truck

Municipality

Cargo

Bus (All Types) / RV

School Bus

Shuttle Bus

Coach/ Transit Bus

Recreational Vehicle

Off-Highway / Emergency Off-Highway

Ground Support Equipment

Fire & Rescue

Light & Medium Duty Light & Medium Duty

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Advanced Technology for Webasto Heaters

SmarTemp Control fx 2.0 for Webasto Coolant Heaters

SmarTemp Control 2.0 for Webasto Air Heaters

P/N

Voltage

P/N

Voltage

5010633D

12 / 24 V

5010628C

12 / 24 V

Day Indicator

On/Off Button

On/Off Button

Smart Indicator LED‘s n Red for Heat Mode n Blinking Red for Diagnostic Codes n Adjustable Low Voltage Disconnect

Time Indicator

Smart Indicator LED‘s n Red for Heat Mode n Blue for Vent Mode n Blinking Red for Diagnostic Codes n Adjustable Low Voltage Disconnect

Mode & Timer Indicators

Ambient Temperature Display

Heater On Icon

Menu Select Button

Select Button Timer On Indicator

Ergonomic Comfort Dial

Remaining Time Indicator

Ergonomic Comfort Dial

Set Temperature Display

Product Features: n 24 hour programmable heater start time n Displays heater fault codes n Easy USB connection for PC diagnostics

Product Features: n 7 day timer with up to 4 different timer settings per day n Diagnostic code descriptions and blink codes n Error Code List (last 5 errors) n Adjustable low voltage diconnect (LVD) threshold n Adjustable Duration Time (10-120 minutes / 10 minute step)

n Displays set temperature and ambient bunk temperature n Password protected options for preventive maintenance reminders, low voltage disconnect threshold, adjustable run time, Fahrenheit & Celsius measurements

*See page 90 for complete Controller/Timer Kit Reference

All-New Thermo Top Evo

Description

P/N

Voltage

Thermo Top Evo Diesel Kit with SmarTemp fx 2.0:

5013379A

12 V

Thermo Top Evo Benefits: n More flexible installation options: n Coolant inlet & outlet connections can be rotated n Longer fuel line length n Higher maximum combustion air temperature n Universal controller harness n 1 standard & 4 optional mounting brackets n Blink code diagnostics n Quieter heater and fuel delivery operation

For more information call 800.860.7866

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Truck Class 3-8 / Cargo

As a world market leader, Webasto develops and produces air heaters for interior cab comfort and coolant heaters for engine pre-heat. Both systems provide an efficient working environment even at extreme outdoor temperatures.

Webasto air heaters provide immediate heat, making interiors more comfortable for drivers while saving fuel from engine-off operation. The air heater is also an ideal solution for interior cargo areas. Available with an output range of 7,000 – 18,700 BTU/h.

Webasto coolant heaters get to work before drivers arrive, pre-heating the engine, eliminating cold starts and warming the cab’s interior. They are available with an output range of 17,200 - 120,000 BTU/h.

Webasto Air Heaters: n Use as little as 1 Gallon (3.8 Liters) of fuel in a 22 hour period n Fast return on investment n Quiet operation ensures a restful night’s sleep n High heat output in a compact design

Webasto Coolant Heaters: n Use as little as 1 Gallon (3.8 Liters) of fuel in a 10 hour period n Fast return on investment n Eliminate cold starts n Provide engine pre-heat and reduce engine wear and tear n Reduce costly DPF maintenance

For more information call 800.860.7866

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Coolant Heaters

Thermo Top Evo Heater Kits 8,600 - 17,200 BTU/h (2.5 - 5.0 kW)

Part Description

Voltage

Part Number

Thermo Top Evo Diesel Complete Engine Pre-Heater Kit with Rocker Switch

12 V

5013378A

Kit Contents: Thermo Top Evo Heater Wiring Harness (6.1 M)

Circulation Pump Mounting Bracket Fuel Line (5 M)

Fuel Filter Fuel Pump Standpipe Flexible Stainless Steel Exhaust Tube w/ Endcap (1 M) Air Intake (.5 M) On/Off Rocker Switch

Part Description

Voltage

Part Number

Thermo Top Evo Diesel Complete Engine Pre-Heater Kit with SmarTemp Control fx 2.0

12 V

5013379A

Kit Contents: Thermo Top Evo Heater Wiring Harness (6.1 M)

Circulation Pump Mounting Bracket Fuel Line (5 M)

Fuel Filter Fuel Pump Standpipe Flexible Stainless Steel Exhaust Tube w/ Endcap (1 M) Air Intake (.5 M) SmarTemp Control 2.0 fx (programmable timer)

Part Description

Voltage

Part Number

Thermo Top Evo Diesel Enclosure Box Truck Kit with Rocker Switch

12 V

5013389A

Kit Contents: Thermo Top Evo Heater Enclosure Box w/ Removeable Cover Mounting Brackets Wiring Harness w/ Deutsch Connector (6.1 M) Fuel Line (5 M) Fuel Filter Fuel Pump Standpipe Flexible Stainless Steel Exhaust Tube w/ Endcap (1 M) On/Off Rocker Switch

Optional Accessories

Part Rendering

Part Description

Voltage

Part Number

SmarTemp Control fx 2.0 Timer (Retail Kit)

12 / 24 V

5010633D

SmarTemp Control fx 2.0 Timer (Base Kit)

12 / 24 V

5010753D

Thermo Top Evo Horizontal Mounting Bracket

1320495A

Thermo Top Evo Vertical Mounting Bracket

1320494A

Thermo Top Evo Two-Piece Mounting Bracket

1317217A

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Thermo Top Evo Maintenance & Spare Parts

Thermo Top Evo Maintenance/Spare Parts A complete list of additional parts can be found in the parts manual at www.techwebasto.com Part Rendering Part Description Voltage Part Number Thermo Top Evo Base Heater (Diesel) 12 V 9039621A

Thermo Top Evo Burner

12 V

1315947A

Heat Exchanger

12 V

1321655A

Thermo Top Evo Blower Motor/Control Unit

12 V

9040041A

Glow Plug

12 V

1315949B

Exhaust Temperature Sensor

12 V

1323324A

Coolant Temperature Sensor

12 V

9021769A

Thermo Top Evo U4847 Coolant Pump

12 V

1320274A

Thermo Top Evo Coolant Fittings

9026726A

DP42 Fuel Pump

12 V

9024803A

Fuel Filter - Evaporative Burners 25-30 microns

50487171A

Fuel Filter - Evaporative Burners 25-30 microns (5 pack)

5013382A

Fuel Standpipe (Diesel)

903200B

Vent Adapter

5000238A

Protective Cap

1316036A

Thermo Top Evo Enclosure Cover ........................................................................................ Thermo Top Evo Enclosure Base ........................................................................................ Enclosure Mounting Bracket (Qty: 1)

5011085A ................ 5011084A ................ 5011087A

On/Off Rocker Switch

12 V

5013445A

For more information call 800.860.7866

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EPA SmartWay Verified Technology n CARB Approved

Coolant Heaters

Thermo Pro 90 Heater Kits 6,100 - 31,000 BTU/h (1.8 - 9.1 kW)

Part Description

Voltage

Part Number

Thermo Pro 90 Diesel Compact Heater Kit

12 V

5010874A

Kit Contents: Thermo Pro 90 Heater

DP42 Fuel Pump Wiring Harness Standpipe Fuel Line (9 M) Exhaust System with Exhaust Muffler Air Intake Heater Mounting bracket Toggle Switch Installation Materials

Part Description

Voltage

Part Number

Thermo Pro 90 Diesel Enclosure Box Heater Kit

12 V

5010872A

Kit Contents: Heater

DP42 Fuel Pump Wiring Harness Standpipe Fuel Line (9 M) Exhaust System with Exhaust Muffler Air Intake Heater Enclosure Toggle Switch Installation Materials

Optional Accessories Part Rendering

Part Description

Voltage

Part Number

SmarTemp Control fx 2.0 Timer (Retail Kit)

12 / 24 V

5010633D

Mounting Brackets (Set of 2)

905838

14

Thermo Pro 90 Maintenance & Spare Parts

Thermo Pro 90 Maintenance/Spare Parts A complete list of additional parts can be found in the parts manual at www.techwebasto.com Part Rendering Part Description Voltage Part Number Thermo Pro 90 Base Heater 12 V 9029949C

Thermo Pro 90 Combustion Chamber

1317515A

Thermo Pro 90 Heat Exchanger

1317521A

Thermo Pro 90 Glow Pin

12 V

1317519A

Thermo Pro 90 Burner Assembly w/ Glow Pin

12 V

1317517A

Thermo Pro 90 Temperature Sensor

9010620A

Thermo Pro 90 Overheat Switch

9010616A

Thermo Pro 90 Combustion Air Fan

12 V

1317514B

Thermo Pro 90 U4840 Coolant Pump

12 V

1317523A

Thermo Pro 90 Control Unit

12 V

1318925C

DP42 Fuel Pump

12 V

9024803A

Fuel Standpipe Assembly 4.76 x 828 1/4 NPT Fit

903200B

Fuel Filter - Evaporative Burners 25-30 microns

50487171A

Fuel Filter - Evaporative Burners 25-30 microns (5 pack)

5013382A

Mounting Brackets (Set of 2)

905838

Toggle Switch with On-Off Plate

12 V

905103

For more information call 800.860.7866

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Coolant Heaters

EPA SmartWay Verified Technology n CARB Approved

DBW 2010 Heater Kits 45,000 BTU/h (13.2 kW)

Part Description

Voltage

Part Number

DBW 2010 Diesel Complete Heater Tray Kit

12 V

920266

Kit Contents: DBW 2010 Heater Coolant Pump Power/Switch Harness (7.3 M) Toggle Switch Standpipe

Solid Exhaust Pipe Exhaust Hardware Fuel Filter Fuel Line (4.75 M)

Part Description

Voltage

Part Number

DBW 2010 Diesel Complete Heater Enclosure Box Kit

12 V

920273

DBW 2010 Diesel Complete Arctic Heater Enclosure Box Kit*

12 V

923005

Kit Contents: DBW 2010 Heater Enclosure Box Hour Meter Coolant Pump Power/Switch Harness (7.3 M) Toggle Switch

Standpipe Fuel Filter Fuel Line (4.75 M)

*Note: Arctic kits are for use in extreme climates. They contain a thermostat that allows the coolant temperature to reach 167ºF (75ºC) before the heater turns off.

Optional Accessories Part Rendering

Part Description

Voltage

Part Number

SmarTemp Control fx 2.0 Timer (Retail Kit) (Attention: Requires Relay - 12 V Part Number 5010164B, 24 V Part Number 901401, purchased separately) Toggle Switch with On-Off Plate for DBW Series, Thermo Series and Thermo Top C Coolant Heaters

12 / 24 V

5010633D

12 V ............. 24 V

905103 ....................... 905104

Mounting Brackets (Set of 2)

600050B

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DBW 2010 Mounting Kits / Maintenance & Spare Parts

DBW 2010 M aintenance /S pare P arts A complete list of additional parts can be found in the parts manual at www . techwebasto . com Part Rendering Part Description Voltage

Part Number

DBW 2010.73 Base Heater (Diesel) ........................................................................................ DBW 2010.74 Base Heater (Diesel)

89235F ................ 89236D

..... 1.. 2...V...... 24 V

A) DBW 2010 Combustion Chamber ........................................................................................ B) Heat Exchanger - Gray w/ 16mm Water Connections SP2010

1302077A ....................... 50123084A

.......—......... —

DBW 2010 Drive Motor (Complete)

5010298A ....................... 5010299A

..... 1.. 2...V...... 24 V

Pre-Heat Cartridge ........................................................................................ Pre-Heat Cartridge

50410799A ....................... 50420042A

..... 1.. 2...V...... 24 V

DBW 2010/2020/300 Flame Detector

215171

U4840 Circulation Pump ......................................................................................... U4840 Circulation Pump

12 V ................ 24 V

5011451B ................ 5011264A

DBW 2010/2020/300 Control Unit SG1553 ........................................................................................ DBW 2010/2020/300 Control Unit SG1553 DBW Series Thermostat Control 158° White/Orange ........................................................................................ DBW Series Thermostat Control 167° Green/Red (Arctic Series) ........................................................................................ Thermostat Auto Reset (Overheat) Green/Green

9028629A ....................... 9028630A 604902 ....................... 354902 ....................... 608719A 322083 ....................... 322091

..... 1.. 2...V...... 24 V

.......—......... .......—......... —

Fuel Solenoid Valve

..... 1.. 2...V...... 24 V

DBW Series Electrode

1303871B

High Pressure Nozzle 0.35GPH 60° Tolerance Flow 0-10%

5088641A

R.. e.. l . a.. y................................................................................. Relay Fuel Pump Replacement Kit 10 Bar Aluminum - includes: (1) 5000177A Fuel Pump, (1) 50275476A Pressure Pipe, (4) 5012733A Copper Washer, (2) Hollow Screws, (1) Bulletin

5010164B ....................... 901401

..... 1.. 2...V...... 24 V

5000303A

Fuel Filter

603359

Mounting Brackets (Set of 2)

600050B

DBW Series Thermostat Protection Cap

487627

Test Tool for DBW 2010 / DBW 2020 / DBW 300 Note: works on 12 / 24 V models

5011070A

Toggle Switch with On-Off Plate

905103 ....................... 905104

..... 1.. 2...V...... 24 V

For more information call 800.860.7866

17

Combination Air and Coolant Heaters

Tandem 717 Heater Kits 3,100 - 7,000 BTU/h / 8,600 - 17,200 BTU/h (1.0 - 2.1 kW / 2.5 - 5.0 kW)

Part Description

Voltage

Part Number

Tandem 717 Diesel Heater Kit with Rheostat and SmarTemp Control fx 2.0

12 V

5013465A

Kit Contents: Air Top 2000 STC Heater Air Top 2000 STC Wiring Harness (4.3 M) Rheostat Control

Flexible Stainless Steel Exhaust Tube (1 M) 60 mm Ducting (1 M) Air Inlet/Outlet Vent 360º Rotating Warm Air Vent Exhaust Hardware

Thermo Top Evo Heater Thermo Top Evo Wiring Harness (6.1 M) SmarTemp Control fx 2.0 Timer Fuel Line(s) (5 M and 5.5 M) Flexible Stainless Steel Exhaust Tube (2 M) Mounting Plate and Hardware

Fuel Filter Fuel Pump Dual Standpipe

Part Description

Voltage

Part Number

Tandem 717 Diesel Heater Kit with SmarTemp Control 2.0 and SmarTemp Control fx 2.0

12 V

5013464A

Kit Contents: Air Top 2000 STC Heater Air Top 2000 STC Wiring Harness (4.3 M) SmarTemp Control 2.0

Flexible Stainless Steel Exhaust Tube (1 M) 60 mm Ducting (1 M) Air Inlet/Outlet Vent 360º Rotating Warm Air Vent Exhaust Hardware

Thermo Top Evo Heater Thermo Top Evo Wiring Harness (6.1 M) SmarTemp Control fx 2.0 Timer Fuel Line(s) (5 M and 5.5 M) Flexible Stainless Steel Exhaust Tube (2 M) Mounting Plate and Hardware

Fuel Filter Fuel Pump Dual Standpipe

18

Tandem 717 Timers / Mounting Kits / Maintenance & Spare Parts

Thermo Top Evo Maintenance/Spare Parts A complete list of additional parts can be found in the parts manual at www.techwebasto.com Part Rendering Part Description Voltage Part Number Thermo Top Evo Base Heater (Diesel) 12 V 9039621A

Thermo Top Evo Burner

12 V

1315947A

Heat Exchanger

12 V

1321655A

Thermo Top Evo Blower Motor/Control Unit

12 V

9040041A

Glow Plug

12 V

1315949B

Exhaust Temperature Sensor

12 V

1323324A

Coolant Temperature Sensor

12 V

9021769A

Thermo Top Evo U4847 Coolant Pump

12 V

1320274A

Thermo Top Evo Coolant Fittings

9026726A

DP42 Fuel Pump w/o Damper

12 V

9024803A

Fuel Filter - Evaporative Burners 25-30 microns

50487171A

Fuel Filter - Evaporative Burners 25-30 microns (5 pack)

5013382A

Fuel Standpipe (Diesel)

903200B

Vent Adapter

5000238A

Protective Cap

1316036A

For more information call 800.860.7866

19

Tandem 717 Timers / Mounting Kits / Maintenance & Spare Parts

Tandem 717 Maintenance/Spare Parts 3,100 - 7,000 BTU/h / 8,600 - 17,200 BTU/h (1.0 - 2.1 kW / 2.5 - 5.0 kW)

Air Top 2000 STC Maintenance/Spare Parts (continued) Part Rendering

Part Description

Voltage

Part Number 9034524B

Air Top 2000 STC Diesel Heater

12 V

Air Top 2000 STC Burner Tube ........................................................................................ Air T op 2000 STC Burner Insert w/ Glow Pin

— .......... 12 V

1322722A .......................... 1302797A

Air Top 2000 ST Diesel Heat Exchanger

1302805A

Air Top 2000 STC Drive Assembly ........................................................................................ Air Top 2000 STC Drive Assembly (Diesel)

12 V .............. 24 V

9032300A ....................... 9032301A

Air Top 2000 STC Hot Air Fan

1302774B

Air Top 2000 STC Glow Pin

12 V

1322420A

Air Top 2000 STC SG1574 Control Unit

12 V

9032303B

Air Top 2000 STC Overheat Temperature Sensor

1322850A

DP42 Fuel Pump w/ Damper

12 V

9024802A

Fuel Filter - Evaporative Burners 25-30 microns Fuel Filter - Evaporative Burners 25-30 microns (5 pack)

— — —

50487171A 5013382A 9001441B

Dosing Pump Rubber Hanger

Gasket Set (Includes 3 Gaskets: Burner, Blower, Mounting Base)

5010159A

Foam Mounting Base Gasket

902001

SmarTemp Control 2.0 Unit Retrofit Kit (with Harness) ........................................................................................ SmarTemp Control 2.0 (Unit Only) ........................................................................................ SmarTemp Harness for Air Top 2000 STC Air Heater

12 / 24 V .............. 12 / 24 V .............. —

5010628C ....................... 5010624C ....................... 5010612B

Rheostat Controller for Air Top heaters

5010068A

Extension Harness for Rheostat - 6’

5000851A

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Complete Commercial Truck Heating Solutions

Air Heater Features: n Provides rapid cab heating without idling n Save thousands of dollars a year in fuel - use as little as 1 gallon (3.8 litres) of fuel in a 22 hour period n Quiet operation ensures a restful night’s sleep n Self-cleaing mode for optimal performance

Coolant Heater Features: n Engine pre-heat without idling n Improve DPF performance n Reduces Filter Overloading, Face Plugging and Thermal Cracking n Reduces emissions by up to 66%*

* Tested by independent lab according to TMC recommended practice 432A & 1102

For more information call 800.860.7866

21

Air Heaters

Air Top 2000 STC Heater Kits 3,100 - 7,000 BTU/h (1.0 - 2.1 kW)

Part Description

Voltage

Part Number

Air Top 2000 STC Diesel Complete Heater Kit

12 V

5012550A

Kit Contents: Air Top 2000 STC Heater Wiring Harness (4.3 M) Mounting plate & hardware

Fuel Line (5.5 M) Fuel Filter DP42 Fuel Pump Standpipe Rheostat Control

Stainless Steel Exhaust Tube (1 M) Combustion Air Intake Tube (.5 M) Air Inlet/Outlet Vent 360º Rotating Warm Air Vent 60 mm Ducting (1 M)

Part Description

Voltage

Part Number

Air Top 2000 STC Diesel Complete Heater Kit with SmarTemp Control 2.0

12 V

5012555A

Kit Contents: Air Top 2000 STC Heater Wiring Harness (4.3 M) Mounting plate & hardware

Fuel Line (5.5 M) Fuel Filter DP42 Fuel Pump Standpipe SmarTemp Control 2.0

Stainless Steel Exhaust Tube (1 M) Combustion Air Intake Tube (.5 M) Air Inlet/Outlet Vent 360º Rotating Warm Air Vent 60 mm Ducting (1 M)

Part Description

Voltage

Part Number

Air Top 2000 STC Diesel TK TriPac Kit

12 V

5012636B

Kit Contents: Air Top 2000 STC Heater Gateway module Wiring Harness (4.3 M) Mounting plate & hardware

60 mm Ducting (1 M) Fuel Line (5.5 M) Fuel Filter DP42 Fuel Pump Standpipe

Stainless Steel Exhaust Tube (1 M) Combustion Air Intake Tube (.5 M) Air Inlet/Outlet Vent 360º Rotating Warm Air Vent

Optional Accessories Part Rendering

Part Description

Voltage

Part Number

SmarTemp Control 2.0 Unit Retrofit Kit (with an adapter harness)

12 / 24 V

5010628C

Air Top 2000 STC SmarTemp Control 2.0 Wire Harness

5012549B

22

Air Top 2000 STC Maintenance & Spare Parts

Air Top 2000 STC Maintenance/Spare Parts A complete list of additional parts can be found in the parts manual at www.techwebasto.com Part Rendering Part Description Voltage Part Number Air Top 2000 STC Diesel Heater 12 V 9034524B

Air Top 2000 STC Burner Tube

1322722A

Air Top 2000 STC Burner Insert (Diesel) ........................................................................................ Air Top 2000 STC Burner Insert w/ Glow Pin (Diesel) ........................................................................................ Air Top 2000 STC Burner Insert CPL (Diesel)

12 V .............. 12 V .............. 24 V

1322585A ....................... 1302797A ....................... 1322848A

Air Top 2000 ST Diesel Heat Exchanger

1302805A

Gasket Set (Includes 3 Gaskets: Burner, Blower, Mounting Base)

5010159A

Foam Mounting Base Gasket

902001

Air Top 2000 STC Drive Assembly ........................................................................................ Air Top 2000 STC Drive Assembly (Diesel)

12 V .............. 24 V

9032300A ....................... 9032301A

Air Top 2000 STC Drive Assembly (Diesel)

12 V

9032300A

Air Top 2000 STC Hot Air Fan

1302774B

Air Top 2000 STC Glow Pin ........................................................................................ Air Top 2000 STC Glow Pin

12 V .............. 24 V

1322420A ....................... 1322411A

Air Top 2000 STC 1574 ECU (Diesel)

12 V

9032303B

Air Top 2000 STC Overheat Temperature Sensor

1322850A

Air Top 2000 STC Diesel Fuel Pump DP42 w/ Damper ........................................................................................ Air Top 2000 STC DP42 Fuel Pump Wire Harness Ext. (2 M)

12 / 24 V .............. 12 / 24 V

9024802A ....................... 5011185A

Fuel Filter - Evaporative Burners 25-30 microns

50487171A

Fuel Filter - Evaporative Burners 25-30 microns (5 pack)

5013382A

Fuel Standpipe Assembly 4.76 x 828 1/4 NPT Fit

903200A

Dosing Pump Rubber Hanger

9001441B

5012638A

Webasto Gateway for Thermo King TriPac ®

5012637A

Webasto Gateway adapter harness

For more information call 800.860.7866

23

Air Heaters

EPA SmartWay Verified Technology n CARB Approved

Air Top Evo Heater Kits 5,100 - 18,800 BTU/h (1.5 - 5.5 kW)

Part Description

Voltage

Part Number

Air Top Evo 40 Diesel Complete Heater Kit (Sleeper Kit)

12 V

5011170B

Kit Contents: Air Top Evo 40 Heater Wiring Harness (4.3 M) Rheostat - Heater Control Fuel Line (4 M)

Fuel Filter Fuel Pump Standpipe Mounting Plate and Hardware Flexible Stainless Steel Exhaust Tube (1.2 M) Air Inlet/Outlet Vent 360º Rotating Warm Air Vent 90 mm Ducting (.5 M and 1 M pieces) Exhaust Hardware

Part Description

Voltage

Part Number

Air Top Evo 55 Diesel Complete Heater Kit

12 V

5011177B

Kit Contents: Air Top Evo 55 Heater Wiring Harness (4.3 M) Rheostat - Heater Control Fuel Line (4 M)

Fuel Filter Fuel Pump Standpipe Mounting Plate and Hardware Flexible Stainless Steel Exhaust Tube (1.2 M) Air Inlet/Outlet Vent 90 mm Ducting (1.5 M) Exhaust Hardware

Optional Accessories* Part Rendering

Part Description

Voltage

Part Number

SmarTemp Control 2.0 Unit ........................................................................................................... SmarTemp Harness for Air Top Evo 40/55 heaters (Attention: This Control Unit REQUIRES an Adapter Harness)

12 / 24 V ............... —

5010624C ............... 5012138A

Temperature Display (Monitors cargo temperature remotely. Mounts in cab.)

5013077A

*Note: The SmarTemp Control 2.0 does not work with Air Top Evo 40 Cargo Kit Part Numbers: 5011171B, 5011172A, 5011173A

24

Air Top Evo 40/55 Timers / Maintenance & Spare Parts

Air Top Evo 40/55 Maintenance/Spare Parts A complete list of additional parts can be found in the parts manual at www.techwebasto.com Part Rendering Part Description Voltage Part Number

Air Top Evo 40 Gas Base Heater ........................................................................................ Air Top Evo 40 Diesel Base Heater ........................................................................................ Air Top Evo 40 Diesel Base Heater ........................................................................................ Air Top Evo 55 Gas Base Heater ........................................................................................ Air Top Evo 55 Diesel Base Heater ........................................................................................ Air Top Evo 55 Diesel Base Heater Air Top Evo 40/55 Gas Burner Tube ........................................................................................ Air Top Evo 40/55 Gas Burner Assembly w/ Glow Pin ........................................................................................ Air Top Evo 40/55 Gas Burner Assembly w/out Glow Pin ........................................................................................ Air Top Evo 40/55 Diesel Burner Assembly w/ Glow Pin ................................................................... ..................... Air Top Evo 40/55 Diesel Burner Assembly w/ Glow Pin ........................................................................................ Air Top Evo 40/55 Diesel Burner Assembly w/out Glow Pin

9039726A ....................... 9039727A ....................... 9027981B ....................... 9039728A ....................... 9039732A ....................... 9027986B 9029410A ....................... 9029411A ....................... 9029414A ....................... 9029412A ....................... 9029413A ....................... 9029415A

.... 1.. 2... V...... .... 1.. 2... V...... .... 2.. 4... V...... .... 1.. 2... V...... .... 1.. 2... V...... 24 V 12 / 24 V ............... .... 1.. 2... V...... .... 1.. 2... V...... .... 1.. 2... V...... .... 2.. 4... V...... 12 / 24 V

Air Top Evo 40/55 Heat Exchanger

9029416A

Air Top Evo 40/55 Glow Pin (Gas / Diesel) ........................................................................................ Air Top Evo 40/55 Glow Pin (Gas / Diesel) Air Top Evo 40/55 Drive Assembly w/out Wiring Harness ........................................................................................ Air Top Evo 40/55 Drive Assembly w/ Fuel Pump Wiring Harness

1314150A ....................... 1314151A 9029388A ....................... 9029393A

.... 1.. 2... V...... 24 V 12 / 24 V ............... 12 / 24 V

Air Top Evo 40/55 Air Fan

9023385A

Air Top Evo 40 Gas Control Unit ........................................................................................ Air Top Evo 40 Diesel Control Unit ........................................................................................ Air Top Evo 40 Diesel Control Unit

9029419B ....................... 9029417B ....................... 9029421B

.... 1.. 2... V...... .... 1.. 2... V...... 24 V

AT Evo 40/55 External Temp Sensor 5M (Gas / Diesel)

1322459A

Air Top Evo 40/55 Gas Exhaust Temperature Sensor ........................................................................................ Air Top Evo 40/55 Overheat Sensor (Gas / Diesel)

9029409A ....................... 1313158A

...... —......... —

DP42 Fuel Pump

9024803A

.... 1.. 2... V...... 24 V

Fuel Filter - Evaporative Burners 25-30 microns

50487171A

Fuel Filter - Evaporative Burners 25-30 microns (5 pack)

5013382A

Gasket Set for Air Top Evo 40/55 (includes 3 gaskets)

1322643A

Air Top Evo 40/55 Tool Harness Diagnostic Adaptor

5001493A

Rheostat Controller for Air Top heaters ........................................................................................ Rheostat Extension Harness - 6’

12 / 24 V ............... —

5010068A ....................... 5000851A

For more information call 800.860.7866

25

Air Heaters

EPA SmartWay Verified Technology n CARB Approved

Air Top Evo Interior Cargo Heater Kits 5,100 - 18,800 BTU/h (1.5 - 5.5 kW)

Part Description

Voltage

Part Number

Air Top Evo 40 Diesel Complete Kit (Interior Cargo Kit)

12 V

5011171B

Kit Contents: Air Top Evo 40 Heater Wiring Harness (4.3 M) Rheostat - Heater Control

On/Off Switch Fuel Line (7 M) Fuel Filter DP42 Fuel Pump Standpipe Mounting Plate and Hardware Flexible Stainless Steel Exhaust Tube (1.2 M) Air Inlet/Outlet Vent 90 mm Ducting (.8 M) Exhaust Hardware

Part Description

Voltage

Part Number

Air Top Evo 55 Diesel Complete Kit (Interior Cargo Kit)

12 V

5011178B

Kit Contents: Air Top Evo 55 Heater Wiring Harness (4.3 M) Rheostat - Heater Control Fuel Line (7M) Fuel Filter DP42 Fuel Pump Standpipe Mounting Plate and Hardware Flexible Stainless Steel Exhaust Tube (1.2 M) Air Inlet/Outlet Vent 90 mm Ducting (.8 M) Exhaust Hardware

Optional Accessories* Part Rendering

Part Description

Voltage

Part Number

Temperature Display (Monitors cargo temperature remotely. Mounts in cab.)

5013077A

26

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