Commercial Vehicle Heating & Air Conditioning Systems
Parts Book 2020
Success With Webasto
Customer excellence is our main focus. Our goal is to surpass the expectations of our partners and customers. For this reason, Webasto products are sold and installed through our network of authorized dealers and distributors, staffed with professionally trained sales people and technical experts worldwide. We value the relationships we have built with suppliers, partners, and end users. We are confident that long-lasting relationships can only be maintained based on quality products, excellent service, professionalism and integrity of our employees.
PRICES EFFECTIVE: January 1, 2020 Suggested list prices for Webasto Authorized Dealers and Distributors only
All prices and part numbers contained herein are subject to change without notice. Prices do not include sales tax, freight or insurance. List price quoted in US currency. Special Order items will require 8 to 10 weeks lead time.
2
For more information call 800.860.7866 Genuine Webasto. ........................................................................................................................................................ 4 Order Processing, Shipping & Warranty.......................................................................................................................... 5 Webasto Support. ......................................................................................................................................................... 6 Sales & Marketing Support............................................................................................................................................ 7 Market Matrix............................................................................................................................................................... 8 SmarTemp Controllers / Thermo Top Evo........................................................................................................................ 9 Truck Class 3-8 / Cargo............................................................................................................................................. 11 Thermo Top Evo. ......................................................................................................................................................... 12 Thermo Pro 90. ........................................................................................................................................................... 14 DBW 2010.................................................................................................................................................................. 16 Tandem 717................................................................................................................................................................ 18 Air Top 2000 STC........................................................................................................................................................ 22 Air Top Evo Heater Kits................................................................................................................................................ 24 Air Top Evo Interior Cargo Heater Kits.......................................................................................................................... 26 Air Top Evo Cargo Heater Kits...................................................................................................................................... 28 Bus (All Types)........................................................................................................................................................... 31 Scholastic DBW 2010.................................................................................................................................................. 32 Scholastic Pro 90......................................................................................................................................................... 34 Thermo Top Evo. ......................................................................................................................................................... 36 DBW 2010.................................................................................................................................................................. 38 DBW 2020.................................................................................................................................................................. 40 DBW 300.................................................................................................................................................................... 42 Thermo 300 / Thermo 350. ......................................................................................................................................... 44 Air Top 2000 STC........................................................................................................................................................ 46 Air Top Evo Heater Kits................................................................................................................................................ 48 Off-Highway / Emergency....................................................................................................................................... 51 Thermo Pro 50. ........................................................................................................................................................... 52 Thermo Top Evo. ......................................................................................................................................................... 54 Thermo Pro 90. ........................................................................................................................................................... 56 DBW 2010.................................................................................................................................................................. 58 DBW 2020.................................................................................................................................................................. 60 DBW 300.................................................................................................................................................................... 62 Thermo 300 / Thermo 350. ......................................................................................................................................... 64 Air Top 2000 STC........................................................................................................................................................ 66 Air Top Evo Heater Kits................................................................................................................................................ 68 Polar Cab ES................................................................................................................................................................ 70 Light and Medium Duty........................................................................................................................................... 73 Thermo Top Evo. ......................................................................................................................................................... 74 Thermo Pro 90. ........................................................................................................................................................... 76 Air Top 2000 STC........................................................................................................................................................ 78 Air Top Evo Heater Kits................................................................................................................................................ 80 Air Top Evo Interior Cargo Heater Kits.......................................................................................................................... 82 Air Top Evo Cargo Heater Kits...................................................................................................................................... 84 Air Conditioning & Heating Systems for Work Vehicles................................................................................................ 86 Accessories................................................................................................................................................................ 89 Timers /Controllers Reference....................................................................................................................................... 90 PC Diagnostic Reference.............................................................................................................................................. 91 Air Intake & Exhaust.................................................................................................................................................... 92 Ducting & Accessories................................................................................................................................................. 93 Coolant Pumps............................................................................................................................................................ 98 Water Accessories. ...................................................................................................................................................... 99 Fuel System Accessories............................................................................................................................................. 101 Fuel Savings Calculator.............................................................................................................................................. 103 Arctic Fox Fluid Warming Accessories................................................................................................................... 104 Table of Contents
Genuine Webasto
When it comes to top quality and reliable performance, nothing compares to Genuine Webasto Products.
The name Webasto stands for innovative and environmentally friendly heating solutions for commercial vehicles, buses, RVs, off-highway equipment, emergency vehicles, cars, and light trucks. Webasto products offer fuel savings, reduced emissions, reduced engine wear, and ultimately a quick return on investment for the end user.
Performance Engineered for longer-lasting performance & reliability.
Service Thousands of sales & service centers nationwide.
Support Your trusted partner: expert sales & technical support when you need us.
Quality Tested and verified to perform in the most demanding climates. Trust Genuine Webasto.
n Webasto heaters are backed by a 2 year/2000 hour warranty n Webasto has been in business for over 119 years n Webasto is the “original” fuel operated heater n Webasto conducts rigorous durability and quality testing including salt spray, vibration, and emission testing n Product performance is verified through cold chamber testing n Webasto spends millions of dollars annually in R&D, continually striving for quality and innovation n Webasto heaters are used in the most extreme climates such as Alaska and Northern Canada n Webasto has manufactured over 20 million heaters since 1987 n Currently Webasto builds over 1 million heaters annually
4
Webasto Order Processing Instructions and Policies
There are four different ways to place an order:
Email: order@webasto.com When placing orders via email, all orders must include correct part numbers, quantities and pricing along with clear ship to location and shipping method. An email address or return fax number is required for order confirmation to be sent for review before the order will be processed and shipped. E.D.I. If an E.D.I. system is available to a customer, all orders must be placed through that system. Phoned in orders will not be accepted from dealers that have this system available to them in order to prevent duplication of orders.
Phone: 1-800-860-7866 or 1-810-593-6000 and follow the prompts to place an order. When placing an order via phone, please have all information prepared prior to calling: P.O. number, part numbers, ship to location & shipping method. After an order has been placed with your customer service representative, please provide them with a fax number or email address to receive an order confirmation to review before the product ships. Fax: 1-810-593-6001 When placing orders via fax, all orders must include correct part numbers, quantities and pricing along with clear ship to location and shipping method. An email address or return fax number is required for order confirmation to be sent back for review before the order will be processed and shipped. Shipping Policy All orders received by 2:00 pm EST will be reviewed same day. A follow up communication will be sent confirming the order and ship date. Webasto Freight Policy All orders are shipped F.O.B., Fenton, Michigan. Webasto has negotiated special rates with several carriers and offers these savings as a prepaid or bill-back program. If you choose to use the prepaid or bill back program, the freight will be charged on your invoice. Shipments can also be shipped freight collect. Webasto Warranty: Heaters – 24 Months All heater products - coolant heaters and bunk heaters/ air heaters have a two year warranty from the date of installation, or 2,000 operating hours, whichever comes first. The warranty will be valid up to 3 years after the sale of the product but not to exceed 2 years from the date of installation.
Urgent/Emergency Orders Webasto will make every effort to ship emergency orders the same day or the next day via premium freight. An additional premium freight cost will be the responsibility of the person ordering.
Off-shore items are 2-3 weeks expedited.
Webasto Warranty: Spare Parts – 6 Months All service parts have a 6 month warranty after installation or the balance of the warranty of the unit they are installed to whichever is longer. If the heater still has 12 months warranty left, the spare part will be covered under the heater’s warranty.
For complete details regarding Webasto’s Warranty Policy and online product registration, please visit: https://www.techwebasto.com/warranty.html
For more information call 800.860.7866
5
Industry Leading Sales, Technical, Mobile & Online Support
TechWebasto.com: Free resource and access to all Webasto technical information, service parts, operation guides and warranty information. Learn helpful tips for various products in the Webasto Academy. Dealer Login required to access all site features
TechWebasto Mobile App: Available free for IOS and Android. A valuable resource tool for almost any question. It provides product specifications to help identify products, fault code reference guide to diagnose and troubleshoot issues and offers repair and maintenance tips.
Webasto Regional Sales Managers: They are dedicated to helping you develop your Area of Responsiblity (AOR), by making sales calls with you, helping you stock the right inventory, and being your direct contact to Webasto.
Product Installation Training: Webasto has technical trainers that can come to your location and train your technicians on how to properly install Webasto products. In turn they will make sure you are equipped to train your sub-dealers.
Free Sales Literature: Call your Regional Sales Manager, Webasto Marketing at 877-9NO-IDLE (877-966-4353) or visit www.webastoliterature.com to order.
Webasto Supports you! Please call 800.860.7866 for your sales & service needs.
6
Contact Us | Webasto Sales & Marketing Support
Rob Kazanjian 604-345-2400 Mobile Robert.Kazanjian@webasto.com
Mike Comstock 403-463-5627 Mobile Mike.Comstock@webasto.com
Alaska
Dennis Brites 519-240-8868 Mobile Dennis.Brites@webasto.com
Yukon Territory
Francois Deslauriers 613-677-1375 Mobile Francois.Deslauriers@webasto.com
Nunavut
Northwest Territories
Duane Bratvold 253-329-7568 Mobile Duane.Bratvold@webasto.com
New Foundland
British Columbia
Alberta
Manitoba
Shawn Hirsch 810-444-5424 Mobile Shawn.Hirsch@webasto.com
Quebec
Saskatchewan
New Brunswick
Ontario
Nova Scotia
Washington
Maine
Montana
Dan Erck 646-413-3101 Mobile Dan.Erck@webasto.com
North Dakota
Minnesota
Chip Raches 303-241-0003 Mobile Chip.Raches@webasto.com
Michigan
Vermont
Oregon
New Hampshire
Wisconsin
Massachusetts
Idaho
South Dakota
New York
Wyoming
Michigan
Rhode Island
Connecticut
Pennsylvania
Iowa
New Jersey Delaware Maryland
Nebraska
Nevada
Indiana Ohio
Utah
Illinois
Michael Bodenbach 810-358-8576 Mobile Michael.Bodenbach@webasto.com
West Virginia
Trish Frontiera 810-701-2312 Mobile Patricia.Frontiera@webasto.com
Colorado
California
Virginia
Kansas
Kentucky
Missouri
North Carolina
Tennessee
Oklahoma
Arizona
South Carolina
Arkansas
New Mexico
Georgia
Paul Hemond 313-400-8349 Mobile Paul.Hemond@webasto.com
Alabama
John DeLong 248-326-8504 Mobile John.DeLong@webasto.com
Mississippi
Texas
Louisiana
Florida
John Potter 810-444-7473 Mobile John.Potter@webasto.com
Tommy Smith 248-703-7926 Mobile Thomas.Smith@webasto.com
Sales Support
Marketing Support
Technical Support
Technical Support Hotline - U.S. 800-860-7866 Direct www.techwebasto.com/contact Technical Support Hotline - Canada
Marc Kirsten Truck & Bus
Don Kanneth Aftermarket Sales Director 810-593-6002 Direct 810-444-7493 Mobile Don.Kanneth@webasto.com
810-593-6069 Direct 810-240-5184 Mobile Marc.Kirsten@webasto.com
800-667-8900 Direct 514-219-3616 French
For more information call 800.860.7866
7
Market Matrix
Products
Electric Cooling Systems
Air Heaters
Coolant Heaters
Markets
12 / 24 V 12 V
24 V
12 / 24 V 12 / 24 V
12 V
24 V
12 V
24 V
Truck Classes 3-8 / Cargo Commercial Truck
Municipality
Cargo
Bus (All Types) / RV
School Bus
Shuttle Bus
Coach/ Transit Bus
Recreational Vehicle
Off-Highway / Emergency Off-Highway
Ground Support Equipment
Fire & Rescue
Light & Medium Duty Light & Medium Duty
8
Advanced Technology for Webasto Heaters
SmarTemp Control fx 2.0 for Webasto Coolant Heaters
SmarTemp Control 2.0 for Webasto Air Heaters
P/N
Voltage
P/N
Voltage
5010633D
12 / 24 V
5010628C
12 / 24 V
Day Indicator
On/Off Button
On/Off Button
Smart Indicator LED‘s n Red for Heat Mode n Blinking Red for Diagnostic Codes n Adjustable Low Voltage Disconnect
Time Indicator
Smart Indicator LED‘s n Red for Heat Mode n Blue for Vent Mode n Blinking Red for Diagnostic Codes n Adjustable Low Voltage Disconnect
Mode & Timer Indicators
Ambient Temperature Display
Heater On Icon
Menu Select Button
Select Button Timer On Indicator
Ergonomic Comfort Dial
Remaining Time Indicator
Ergonomic Comfort Dial
Set Temperature Display
Product Features: n 24 hour programmable heater start time n Displays heater fault codes n Easy USB connection for PC diagnostics
Product Features: n 7 day timer with up to 4 different timer settings per day n Diagnostic code descriptions and blink codes n Error Code List (last 5 errors) n Adjustable low voltage diconnect (LVD) threshold n Adjustable Duration Time (10-120 minutes / 10 minute step)
n Displays set temperature and ambient bunk temperature n Password protected options for preventive maintenance reminders, low voltage disconnect threshold, adjustable run time, Fahrenheit & Celsius measurements
*See page 90 for complete Controller/Timer Kit Reference
All-New Thermo Top Evo
Description
P/N
Voltage
Thermo Top Evo Diesel Kit with SmarTemp fx 2.0:
5013379A
12 V
Thermo Top Evo Benefits: n More flexible installation options: n Coolant inlet & outlet connections can be rotated n Longer fuel line length n Higher maximum combustion air temperature n Universal controller harness n 1 standard & 4 optional mounting brackets n Blink code diagnostics n Quieter heater and fuel delivery operation
For more information call 800.860.7866
9
10
Truck Class 3-8 / Cargo
As a world market leader, Webasto develops and produces air heaters for interior cab comfort and coolant heaters for engine pre-heat. Both systems provide an efficient working environment even at extreme outdoor temperatures.
Webasto air heaters provide immediate heat, making interiors more comfortable for drivers while saving fuel from engine-off operation. The air heater is also an ideal solution for interior cargo areas. Available with an output range of 7,000 – 18,700 BTU/h.
Webasto coolant heaters get to work before drivers arrive, pre-heating the engine, eliminating cold starts and warming the cab’s interior. They are available with an output range of 17,200 - 120,000 BTU/h.
Webasto Air Heaters: n Use as little as 1 Gallon (3.8 Liters) of fuel in a 22 hour period n Fast return on investment n Quiet operation ensures a restful night’s sleep n High heat output in a compact design
Webasto Coolant Heaters: n Use as little as 1 Gallon (3.8 Liters) of fuel in a 10 hour period n Fast return on investment n Eliminate cold starts n Provide engine pre-heat and reduce engine wear and tear n Reduce costly DPF maintenance
For more information call 800.860.7866
11
Coolant Heaters
Thermo Top Evo Heater Kits 8,600 - 17,200 BTU/h (2.5 - 5.0 kW)
Part Description
Voltage
Part Number
Thermo Top Evo Diesel Complete Engine Pre-Heater Kit with Rocker Switch
12 V
5013378A
Kit Contents: Thermo Top Evo Heater Wiring Harness (6.1 M)
Circulation Pump Mounting Bracket Fuel Line (5 M)
Fuel Filter Fuel Pump Standpipe Flexible Stainless Steel Exhaust Tube w/ Endcap (1 M) Air Intake (.5 M) On/Off Rocker Switch
Part Description
Voltage
Part Number
Thermo Top Evo Diesel Complete Engine Pre-Heater Kit with SmarTemp Control fx 2.0
12 V
5013379A
Kit Contents: Thermo Top Evo Heater Wiring Harness (6.1 M)
Circulation Pump Mounting Bracket Fuel Line (5 M)
Fuel Filter Fuel Pump Standpipe Flexible Stainless Steel Exhaust Tube w/ Endcap (1 M) Air Intake (.5 M) SmarTemp Control 2.0 fx (programmable timer)
Part Description
Voltage
Part Number
Thermo Top Evo Diesel Enclosure Box Truck Kit with Rocker Switch
12 V
5013389A
Kit Contents: Thermo Top Evo Heater Enclosure Box w/ Removeable Cover Mounting Brackets Wiring Harness w/ Deutsch Connector (6.1 M) Fuel Line (5 M) Fuel Filter Fuel Pump Standpipe Flexible Stainless Steel Exhaust Tube w/ Endcap (1 M) On/Off Rocker Switch
Optional Accessories
Part Rendering
Part Description
Voltage
Part Number
SmarTemp Control fx 2.0 Timer (Retail Kit)
12 / 24 V
5010633D
SmarTemp Control fx 2.0 Timer (Base Kit)
12 / 24 V
5010753D
Thermo Top Evo Horizontal Mounting Bracket
–
1320495A
Thermo Top Evo Vertical Mounting Bracket
–
1320494A
Thermo Top Evo Two-Piece Mounting Bracket
–
1317217A
12
Thermo Top Evo Maintenance & Spare Parts
Thermo Top Evo Maintenance/Spare Parts A complete list of additional parts can be found in the parts manual at www.techwebasto.com Part Rendering Part Description Voltage Part Number Thermo Top Evo Base Heater (Diesel) 12 V 9039621A
Thermo Top Evo Burner
12 V
1315947A
Heat Exchanger
12 V
1321655A
Thermo Top Evo Blower Motor/Control Unit
12 V
9040041A
Glow Plug
12 V
1315949B
Exhaust Temperature Sensor
12 V
1323324A
Coolant Temperature Sensor
12 V
9021769A
Thermo Top Evo U4847 Coolant Pump
12 V
1320274A
Thermo Top Evo Coolant Fittings
—
9026726A
DP42 Fuel Pump
12 V
9024803A
Fuel Filter - Evaporative Burners 25-30 microns
—
50487171A
Fuel Filter - Evaporative Burners 25-30 microns (5 pack)
—
5013382A
Fuel Standpipe (Diesel)
—
903200B
Vent Adapter
—
5000238A
Protective Cap
—
1316036A
Thermo Top Evo Enclosure Cover ........................................................................................ Thermo Top Evo Enclosure Base ........................................................................................ Enclosure Mounting Bracket (Qty: 1)
—
5011085A ................ 5011084A ................ 5011087A
On/Off Rocker Switch
12 V
5013445A
For more information call 800.860.7866
13
EPA SmartWay Verified Technology n CARB Approved
Coolant Heaters
Thermo Pro 90 Heater Kits 6,100 - 31,000 BTU/h (1.8 - 9.1 kW)
Part Description
Voltage
Part Number
Thermo Pro 90 Diesel Compact Heater Kit
12 V
5010874A
Kit Contents: Thermo Pro 90 Heater
DP42 Fuel Pump Wiring Harness Standpipe Fuel Line (9 M) Exhaust System with Exhaust Muffler Air Intake Heater Mounting bracket Toggle Switch Installation Materials
Part Description
Voltage
Part Number
Thermo Pro 90 Diesel Enclosure Box Heater Kit
12 V
5010872A
Kit Contents: Heater
DP42 Fuel Pump Wiring Harness Standpipe Fuel Line (9 M) Exhaust System with Exhaust Muffler Air Intake Heater Enclosure Toggle Switch Installation Materials
Optional Accessories Part Rendering
Part Description
Voltage
Part Number
SmarTemp Control fx 2.0 Timer (Retail Kit)
12 / 24 V
5010633D
Mounting Brackets (Set of 2)
—
905838
14
Thermo Pro 90 Maintenance & Spare Parts
Thermo Pro 90 Maintenance/Spare Parts A complete list of additional parts can be found in the parts manual at www.techwebasto.com Part Rendering Part Description Voltage Part Number Thermo Pro 90 Base Heater 12 V 9029949C
Thermo Pro 90 Combustion Chamber
—
1317515A
Thermo Pro 90 Heat Exchanger
—
1317521A
Thermo Pro 90 Glow Pin
12 V
1317519A
—
Thermo Pro 90 Burner Assembly w/ Glow Pin
12 V
1317517A
Thermo Pro 90 Temperature Sensor
—
9010620A
Thermo Pro 90 Overheat Switch
—
9010616A
Thermo Pro 90 Combustion Air Fan
12 V
1317514B
Thermo Pro 90 U4840 Coolant Pump
12 V
1317523A
Thermo Pro 90 Control Unit
12 V
1318925C
DP42 Fuel Pump
12 V
9024803A
Fuel Standpipe Assembly 4.76 x 828 1/4 NPT Fit
—
903200B
Fuel Filter - Evaporative Burners 25-30 microns
—
50487171A
Fuel Filter - Evaporative Burners 25-30 microns (5 pack)
—
5013382A
Mounting Brackets (Set of 2)
—
905838
Toggle Switch with On-Off Plate
12 V
905103
For more information call 800.860.7866
15
Coolant Heaters
EPA SmartWay Verified Technology n CARB Approved
DBW 2010 Heater Kits 45,000 BTU/h (13.2 kW)
Part Description
Voltage
Part Number
DBW 2010 Diesel Complete Heater Tray Kit
12 V
920266
Kit Contents: DBW 2010 Heater Coolant Pump Power/Switch Harness (7.3 M) Toggle Switch Standpipe
Solid Exhaust Pipe Exhaust Hardware Fuel Filter Fuel Line (4.75 M)
Part Description
Voltage
Part Number
DBW 2010 Diesel Complete Heater Enclosure Box Kit
12 V
920273
DBW 2010 Diesel Complete Arctic Heater Enclosure Box Kit*
12 V
923005
Kit Contents: DBW 2010 Heater Enclosure Box Hour Meter Coolant Pump Power/Switch Harness (7.3 M) Toggle Switch
Standpipe Fuel Filter Fuel Line (4.75 M)
*Note: Arctic kits are for use in extreme climates. They contain a thermostat that allows the coolant temperature to reach 167ºF (75ºC) before the heater turns off.
Optional Accessories Part Rendering
Part Description
Voltage
Part Number
SmarTemp Control fx 2.0 Timer (Retail Kit) (Attention: Requires Relay - 12 V Part Number 5010164B, 24 V Part Number 901401, purchased separately) Toggle Switch with On-Off Plate for DBW Series, Thermo Series and Thermo Top C Coolant Heaters
12 / 24 V
5010633D
12 V ............. 24 V
905103 ....................... 905104
Mounting Brackets (Set of 2)
—
600050B
16
DBW 2010 Mounting Kits / Maintenance & Spare Parts
DBW 2010 M aintenance /S pare P arts A complete list of additional parts can be found in the parts manual at www . techwebasto . com Part Rendering Part Description Voltage
Part Number
DBW 2010.73 Base Heater (Diesel) ........................................................................................ DBW 2010.74 Base Heater (Diesel)
89235F ................ 89236D
..... 1.. 2...V...... 24 V
A) DBW 2010 Combustion Chamber ........................................................................................ B) Heat Exchanger - Gray w/ 16mm Water Connections SP2010
1302077A ....................... 50123084A
.......—......... —
DBW 2010 Drive Motor (Complete)
5010298A ....................... 5010299A
..... 1.. 2...V...... 24 V
Pre-Heat Cartridge ........................................................................................ Pre-Heat Cartridge
50410799A ....................... 50420042A
..... 1.. 2...V...... 24 V
DBW 2010/2020/300 Flame Detector
—
215171
U4840 Circulation Pump ......................................................................................... U4840 Circulation Pump
12 V ................ 24 V
5011451B ................ 5011264A
DBW 2010/2020/300 Control Unit SG1553 ........................................................................................ DBW 2010/2020/300 Control Unit SG1553 DBW Series Thermostat Control 158° White/Orange ........................................................................................ DBW Series Thermostat Control 167° Green/Red (Arctic Series) ........................................................................................ Thermostat Auto Reset (Overheat) Green/Green
9028629A ....................... 9028630A 604902 ....................... 354902 ....................... 608719A 322083 ....................... 322091
..... 1.. 2...V...... 24 V
.......—......... .......—......... —
Fuel Solenoid Valve
..... 1.. 2...V...... 24 V
DBW Series Electrode
—
1303871B
High Pressure Nozzle 0.35GPH 60° Tolerance Flow 0-10%
—
5088641A
R.. e.. l . a.. y................................................................................. Relay Fuel Pump Replacement Kit 10 Bar Aluminum - includes: (1) 5000177A Fuel Pump, (1) 50275476A Pressure Pipe, (4) 5012733A Copper Washer, (2) Hollow Screws, (1) Bulletin
5010164B ....................... 901401
..... 1.. 2...V...... 24 V
—
5000303A
Fuel Filter
—
603359
Mounting Brackets (Set of 2)
—
600050B
DBW Series Thermostat Protection Cap
—
487627
Test Tool for DBW 2010 / DBW 2020 / DBW 300 Note: works on 12 / 24 V models
—
5011070A
Toggle Switch with On-Off Plate
905103 ....................... 905104
..... 1.. 2...V...... 24 V
For more information call 800.860.7866
17
Combination Air and Coolant Heaters
Tandem 717 Heater Kits 3,100 - 7,000 BTU/h / 8,600 - 17,200 BTU/h (1.0 - 2.1 kW / 2.5 - 5.0 kW)
Part Description
Voltage
Part Number
Tandem 717 Diesel Heater Kit with Rheostat and SmarTemp Control fx 2.0
12 V
5013465A
Kit Contents: Air Top 2000 STC Heater Air Top 2000 STC Wiring Harness (4.3 M) Rheostat Control
Flexible Stainless Steel Exhaust Tube (1 M) 60 mm Ducting (1 M) Air Inlet/Outlet Vent 360º Rotating Warm Air Vent Exhaust Hardware
Thermo Top Evo Heater Thermo Top Evo Wiring Harness (6.1 M) SmarTemp Control fx 2.0 Timer Fuel Line(s) (5 M and 5.5 M) Flexible Stainless Steel Exhaust Tube (2 M) Mounting Plate and Hardware
Fuel Filter Fuel Pump Dual Standpipe
Part Description
Voltage
Part Number
Tandem 717 Diesel Heater Kit with SmarTemp Control 2.0 and SmarTemp Control fx 2.0
12 V
5013464A
Kit Contents: Air Top 2000 STC Heater Air Top 2000 STC Wiring Harness (4.3 M) SmarTemp Control 2.0
Flexible Stainless Steel Exhaust Tube (1 M) 60 mm Ducting (1 M) Air Inlet/Outlet Vent 360º Rotating Warm Air Vent Exhaust Hardware
Thermo Top Evo Heater Thermo Top Evo Wiring Harness (6.1 M) SmarTemp Control fx 2.0 Timer Fuel Line(s) (5 M and 5.5 M) Flexible Stainless Steel Exhaust Tube (2 M) Mounting Plate and Hardware
Fuel Filter Fuel Pump Dual Standpipe
18
Tandem 717 Timers / Mounting Kits / Maintenance & Spare Parts
Thermo Top Evo Maintenance/Spare Parts A complete list of additional parts can be found in the parts manual at www.techwebasto.com Part Rendering Part Description Voltage Part Number Thermo Top Evo Base Heater (Diesel) 12 V 9039621A
Thermo Top Evo Burner
12 V
1315947A
Heat Exchanger
12 V
1321655A
Thermo Top Evo Blower Motor/Control Unit
12 V
9040041A
Glow Plug
12 V
1315949B
Exhaust Temperature Sensor
12 V
1323324A
Coolant Temperature Sensor
12 V
9021769A
Thermo Top Evo U4847 Coolant Pump
12 V
1320274A
Thermo Top Evo Coolant Fittings
—
9026726A
DP42 Fuel Pump w/o Damper
12 V
9024803A
Fuel Filter - Evaporative Burners 25-30 microns
—
50487171A
Fuel Filter - Evaporative Burners 25-30 microns (5 pack)
—
5013382A
Fuel Standpipe (Diesel)
—
903200B
Vent Adapter
—
5000238A
Protective Cap
—
1316036A
For more information call 800.860.7866
19
Tandem 717 Timers / Mounting Kits / Maintenance & Spare Parts
Tandem 717 Maintenance/Spare Parts 3,100 - 7,000 BTU/h / 8,600 - 17,200 BTU/h (1.0 - 2.1 kW / 2.5 - 5.0 kW)
Air Top 2000 STC Maintenance/Spare Parts (continued) Part Rendering
Part Description
Voltage
Part Number 9034524B
Air Top 2000 STC Diesel Heater
12 V
Air Top 2000 STC Burner Tube ........................................................................................ Air T op 2000 STC Burner Insert w/ Glow Pin
— .......... 12 V
1322722A .......................... 1302797A
Air Top 2000 ST Diesel Heat Exchanger
—
1302805A
Air Top 2000 STC Drive Assembly ........................................................................................ Air Top 2000 STC Drive Assembly (Diesel)
12 V .............. 24 V
9032300A ....................... 9032301A
Air Top 2000 STC Hot Air Fan
—
1302774B
Air Top 2000 STC Glow Pin
12 V
1322420A
Air Top 2000 STC SG1574 Control Unit
12 V
9032303B
Air Top 2000 STC Overheat Temperature Sensor
—
1322850A
DP42 Fuel Pump w/ Damper
12 V
9024802A
Fuel Filter - Evaporative Burners 25-30 microns Fuel Filter - Evaporative Burners 25-30 microns (5 pack)
— — —
50487171A 5013382A 9001441B
Dosing Pump Rubber Hanger
Gasket Set (Includes 3 Gaskets: Burner, Blower, Mounting Base)
—
5010159A
Foam Mounting Base Gasket
—
902001
SmarTemp Control 2.0 Unit Retrofit Kit (with Harness) ........................................................................................ SmarTemp Control 2.0 (Unit Only) ........................................................................................ SmarTemp Harness for Air Top 2000 STC Air Heater
12 / 24 V .............. 12 / 24 V .............. —
5010628C ....................... 5010624C ....................... 5010612B
Rheostat Controller for Air Top heaters
—
5010068A
Extension Harness for Rheostat - 6’
—
5000851A
—
20
Complete Commercial Truck Heating Solutions
Air Heater Features: n Provides rapid cab heating without idling n Save thousands of dollars a year in fuel - use as little as 1 gallon (3.8 litres) of fuel in a 22 hour period n Quiet operation ensures a restful night’s sleep n Self-cleaing mode for optimal performance
Coolant Heater Features: n Engine pre-heat without idling n Improve DPF performance n Reduces Filter Overloading, Face Plugging and Thermal Cracking n Reduces emissions by up to 66%*
* Tested by independent lab according to TMC recommended practice 432A & 1102
For more information call 800.860.7866
21
Air Heaters
Air Top 2000 STC Heater Kits 3,100 - 7,000 BTU/h (1.0 - 2.1 kW)
Part Description
Voltage
Part Number
Air Top 2000 STC Diesel Complete Heater Kit
12 V
5012550A
Kit Contents: Air Top 2000 STC Heater Wiring Harness (4.3 M) Mounting plate & hardware
Fuel Line (5.5 M) Fuel Filter DP42 Fuel Pump Standpipe Rheostat Control
Stainless Steel Exhaust Tube (1 M) Combustion Air Intake Tube (.5 M) Air Inlet/Outlet Vent 360º Rotating Warm Air Vent 60 mm Ducting (1 M)
Part Description
Voltage
Part Number
Air Top 2000 STC Diesel Complete Heater Kit with SmarTemp Control 2.0
12 V
5012555A
Kit Contents: Air Top 2000 STC Heater Wiring Harness (4.3 M) Mounting plate & hardware
Fuel Line (5.5 M) Fuel Filter DP42 Fuel Pump Standpipe SmarTemp Control 2.0
Stainless Steel Exhaust Tube (1 M) Combustion Air Intake Tube (.5 M) Air Inlet/Outlet Vent 360º Rotating Warm Air Vent 60 mm Ducting (1 M)
Part Description
Voltage
Part Number
Air Top 2000 STC Diesel TK TriPac Kit
12 V
5012636B
Kit Contents: Air Top 2000 STC Heater Gateway module Wiring Harness (4.3 M) Mounting plate & hardware
60 mm Ducting (1 M) Fuel Line (5.5 M) Fuel Filter DP42 Fuel Pump Standpipe
Stainless Steel Exhaust Tube (1 M) Combustion Air Intake Tube (.5 M) Air Inlet/Outlet Vent 360º Rotating Warm Air Vent
Optional Accessories Part Rendering
Part Description
Voltage
Part Number
SmarTemp Control 2.0 Unit Retrofit Kit (with an adapter harness)
12 / 24 V
5010628C
Air Top 2000 STC SmarTemp Control 2.0 Wire Harness
5012549B
—
—
22
Air Top 2000 STC Maintenance & Spare Parts
Air Top 2000 STC Maintenance/Spare Parts A complete list of additional parts can be found in the parts manual at www.techwebasto.com Part Rendering Part Description Voltage Part Number Air Top 2000 STC Diesel Heater 12 V 9034524B
Air Top 2000 STC Burner Tube
—
1322722A
Air Top 2000 STC Burner Insert (Diesel) ........................................................................................ Air Top 2000 STC Burner Insert w/ Glow Pin (Diesel) ........................................................................................ Air Top 2000 STC Burner Insert CPL (Diesel)
12 V .............. 12 V .............. 24 V
1322585A ....................... 1302797A ....................... 1322848A
Air Top 2000 ST Diesel Heat Exchanger
—
1302805A
Gasket Set (Includes 3 Gaskets: Burner, Blower, Mounting Base)
—
5010159A
Foam Mounting Base Gasket
—
902001
Air Top 2000 STC Drive Assembly ........................................................................................ Air Top 2000 STC Drive Assembly (Diesel)
12 V .............. 24 V
9032300A ....................... 9032301A
Air Top 2000 STC Drive Assembly (Diesel)
12 V
9032300A
Air Top 2000 STC Hot Air Fan
—
1302774B
Air Top 2000 STC Glow Pin ........................................................................................ Air Top 2000 STC Glow Pin
12 V .............. 24 V
1322420A ....................... 1322411A
Air Top 2000 STC 1574 ECU (Diesel)
12 V
9032303B
Air Top 2000 STC Overheat Temperature Sensor
—
1322850A
Air Top 2000 STC Diesel Fuel Pump DP42 w/ Damper ........................................................................................ Air Top 2000 STC DP42 Fuel Pump Wire Harness Ext. (2 M)
12 / 24 V .............. 12 / 24 V
9024802A ....................... 5011185A
Fuel Filter - Evaporative Burners 25-30 microns
—
50487171A
Fuel Filter - Evaporative Burners 25-30 microns (5 pack)
—
5013382A
Fuel Standpipe Assembly 4.76 x 828 1/4 NPT Fit
—
903200A
Dosing Pump Rubber Hanger
—
9001441B
5012638A
Webasto Gateway for Thermo King TriPac ®
—
5012637A
Webasto Gateway adapter harness
—
—
For more information call 800.860.7866
23
Air Heaters
EPA SmartWay Verified Technology n CARB Approved
Air Top Evo Heater Kits 5,100 - 18,800 BTU/h (1.5 - 5.5 kW)
Part Description
Voltage
Part Number
Air Top Evo 40 Diesel Complete Heater Kit (Sleeper Kit)
12 V
5011170B
Kit Contents: Air Top Evo 40 Heater Wiring Harness (4.3 M) Rheostat - Heater Control Fuel Line (4 M)
Fuel Filter Fuel Pump Standpipe Mounting Plate and Hardware Flexible Stainless Steel Exhaust Tube (1.2 M) Air Inlet/Outlet Vent 360º Rotating Warm Air Vent 90 mm Ducting (.5 M and 1 M pieces) Exhaust Hardware
Part Description
Voltage
Part Number
Air Top Evo 55 Diesel Complete Heater Kit
12 V
5011177B
Kit Contents: Air Top Evo 55 Heater Wiring Harness (4.3 M) Rheostat - Heater Control Fuel Line (4 M)
Fuel Filter Fuel Pump Standpipe Mounting Plate and Hardware Flexible Stainless Steel Exhaust Tube (1.2 M) Air Inlet/Outlet Vent 90 mm Ducting (1.5 M) Exhaust Hardware
Optional Accessories* Part Rendering
Part Description
Voltage
Part Number
SmarTemp Control 2.0 Unit ........................................................................................................... SmarTemp Harness for Air Top Evo 40/55 heaters (Attention: This Control Unit REQUIRES an Adapter Harness)
12 / 24 V ............... —
5010624C ............... 5012138A
Temperature Display (Monitors cargo temperature remotely. Mounts in cab.)
—
5013077A
*Note: The SmarTemp Control 2.0 does not work with Air Top Evo 40 Cargo Kit Part Numbers: 5011171B, 5011172A, 5011173A
24
Air Top Evo 40/55 Timers / Maintenance & Spare Parts
Air Top Evo 40/55 Maintenance/Spare Parts A complete list of additional parts can be found in the parts manual at www.techwebasto.com Part Rendering Part Description Voltage Part Number
Air Top Evo 40 Gas Base Heater ........................................................................................ Air Top Evo 40 Diesel Base Heater ........................................................................................ Air Top Evo 40 Diesel Base Heater ........................................................................................ Air Top Evo 55 Gas Base Heater ........................................................................................ Air Top Evo 55 Diesel Base Heater ........................................................................................ Air Top Evo 55 Diesel Base Heater Air Top Evo 40/55 Gas Burner Tube ........................................................................................ Air Top Evo 40/55 Gas Burner Assembly w/ Glow Pin ........................................................................................ Air Top Evo 40/55 Gas Burner Assembly w/out Glow Pin ........................................................................................ Air Top Evo 40/55 Diesel Burner Assembly w/ Glow Pin ................................................................... ..................... Air Top Evo 40/55 Diesel Burner Assembly w/ Glow Pin ........................................................................................ Air Top Evo 40/55 Diesel Burner Assembly w/out Glow Pin
9039726A ....................... 9039727A ....................... 9027981B ....................... 9039728A ....................... 9039732A ....................... 9027986B 9029410A ....................... 9029411A ....................... 9029414A ....................... 9029412A ....................... 9029413A ....................... 9029415A
.... 1.. 2... V...... .... 1.. 2... V...... .... 2.. 4... V...... .... 1.. 2... V...... .... 1.. 2... V...... 24 V 12 / 24 V ............... .... 1.. 2... V...... .... 1.. 2... V...... .... 1.. 2... V...... .... 2.. 4... V...... 12 / 24 V
Air Top Evo 40/55 Heat Exchanger
—
9029416A
Air Top Evo 40/55 Glow Pin (Gas / Diesel) ........................................................................................ Air Top Evo 40/55 Glow Pin (Gas / Diesel) Air Top Evo 40/55 Drive Assembly w/out Wiring Harness ........................................................................................ Air Top Evo 40/55 Drive Assembly w/ Fuel Pump Wiring Harness
1314150A ....................... 1314151A 9029388A ....................... 9029393A
.... 1.. 2... V...... 24 V 12 / 24 V ............... 12 / 24 V
Air Top Evo 40/55 Air Fan
—
9023385A
—
Air Top Evo 40 Gas Control Unit ........................................................................................ Air Top Evo 40 Diesel Control Unit ........................................................................................ Air Top Evo 40 Diesel Control Unit
9029419B ....................... 9029417B ....................... 9029421B
.... 1.. 2... V...... .... 1.. 2... V...... 24 V
AT Evo 40/55 External Temp Sensor 5M (Gas / Diesel)
—
1322459A
Air Top Evo 40/55 Gas Exhaust Temperature Sensor ........................................................................................ Air Top Evo 40/55 Overheat Sensor (Gas / Diesel)
9029409A ....................... 1313158A
...... —......... —
DP42 Fuel Pump
9024803A
.... 1.. 2... V...... 24 V
Fuel Filter - Evaporative Burners 25-30 microns
—
50487171A
Fuel Filter - Evaporative Burners 25-30 microns (5 pack)
—
5013382A
Gasket Set for Air Top Evo 40/55 (includes 3 gaskets)
—
1322643A
Air Top Evo 40/55 Tool Harness Diagnostic Adaptor
—
5001493A
Rheostat Controller for Air Top heaters ........................................................................................ Rheostat Extension Harness - 6’
12 / 24 V ............... —
5010068A ....................... 5000851A
For more information call 800.860.7866
25
Air Heaters
EPA SmartWay Verified Technology n CARB Approved
Air Top Evo Interior Cargo Heater Kits 5,100 - 18,800 BTU/h (1.5 - 5.5 kW)
Part Description
Voltage
Part Number
Air Top Evo 40 Diesel Complete Kit (Interior Cargo Kit)
12 V
5011171B
Kit Contents: Air Top Evo 40 Heater Wiring Harness (4.3 M) Rheostat - Heater Control
On/Off Switch Fuel Line (7 M) Fuel Filter DP42 Fuel Pump Standpipe Mounting Plate and Hardware Flexible Stainless Steel Exhaust Tube (1.2 M) Air Inlet/Outlet Vent 90 mm Ducting (.8 M) Exhaust Hardware
Part Description
Voltage
Part Number
Air Top Evo 55 Diesel Complete Kit (Interior Cargo Kit)
12 V
5011178B
Kit Contents: Air Top Evo 55 Heater Wiring Harness (4.3 M) Rheostat - Heater Control Fuel Line (7M) Fuel Filter DP42 Fuel Pump Standpipe Mounting Plate and Hardware Flexible Stainless Steel Exhaust Tube (1.2 M) Air Inlet/Outlet Vent 90 mm Ducting (.8 M) Exhaust Hardware
Optional Accessories* Part Rendering
Part Description
Voltage
Part Number
Temperature Display (Monitors cargo temperature remotely. Mounts in cab.)
—
5013077A
26
Page 1 Page 2 Page 3 Page 4 Page 5 Page 6 Page 7 Page 8 Page 9 Page 10 Page 11 Page 12 Page 13 Page 14 Page 15 Page 16 Page 17 Page 18 Page 19 Page 20 Page 21 Page 22 Page 23 Page 24 Page 25 Page 26 Page 27 Page 28 Page 29 Page 30 Page 31 Page 32 Page 33 Page 34 Page 35 Page 36 Page 37 Page 38 Page 39 Page 40 Page 41 Page 42 Page 43 Page 44 Page 45 Page 46 Page 47 Page 48 Page 49 Page 50 Page 51 Page 52 Page 53 Page 54 Page 55 Page 56 Page 57 Page 58 Page 59 Page 60 Page 61 Page 62 Page 63 Page 64 Page 65 Page 66 Page 67 Page 68 Page 69 Page 70 Page 71 Page 72 Page 73 Page 74 Page 75 Page 76 Page 77 Page 78 Page 79 Page 80 Page 81 Page 82 Page 83 Page 84 Page 85 Page 86 Page 87 Page 88 Page 89 Page 90 Page 91 Page 92 Page 93 Page 94 Page 95 Page 96 Page 97 Page 98 Page 99 Page 100 Page 101 Page 102 Page 103 Page 104 Page 105 Page 106Made with FlippingBook - professional solution for displaying marketing and sales documents online