Webasto Commercial Vehicle CV Heating & Air Conditioning Systems
Commercial Vehicle Heating & Air Conditioning Systems
2023
Success With Webasto
Customer excellence is our main focus. Our goal is to surpass the expectations of our partners and customers. For this reason, Webasto products are sold and installed through our network of authorized dealers and distributors, staffed with professionally trained sales people and technical experts worldwide. We value the relationships we have built with suppliers, partners, and end users. We are confident that long-lasting relationships can only be maintained based on quality products, excellent service, professionalism and integrity of our employees.
PRICES EFFECTIVE: January 1, 2023 Suggested list prices for Webasto Authorized Dealers and Distributors only
All prices and part numbers contained herein are subject to change without notice. Prices do not include sales tax, freight or insurance. List price quoted in US currency. Special Order items will require 8 to 10 weeks lead time.
2
Table of Contents
A complete list of additional parts can be found in the parts manual at www.techwebasto.com
Genuine Webasto.........................................................................................................................................................4 Order Processing, Shipping & Warranty.........................................................................................................................5 Webasto Support .........................................................................................................................................................6 Sales & Marketing Support ...........................................................................................................................................7 Market Matrix ..............................................................................................................................................................8 SmarTemp Control 3.0..................................................................................................................................................9 SmarTemp Control 3.0 Kits.........................................................................................................................................10 Truck Class 3-8 / Cargo.............................................................................................................................................12 Thermo Top Evo..........................................................................................................................................................14 Thermo Pro 90............................................................................................................................................................16 Thermo Top Pro 150...................................................................................................................................................18 Tandem 717................................................................................................................................................................20 Air Top 2000 STC........................................................................................................................................................24 Air Top Evo Heater Kits................................................................................................................................................26 Air Top Evo Interior Cargo Heater Kits.........................................................................................................................28 Air Top Evo Cargo Heater Kits.....................................................................................................................................30 Bus (All Types)..........................................................................................................................................................32 Scholastic Pro 90.........................................................................................................................................................34 Thermo Top Evo..........................................................................................................................................................36 Air Top 2000 STC........................................................................................................................................................38 Air Top Evo Heater Kits................................................................................................................................................40 HEPA H14 Filtration System.........................................................................................................................................42 Off-Highway / Emergency.......................................................................................................................................44 Thermo Pro 50............................................................................................................................................................46 Thermo Top Evo..........................................................................................................................................................48 Thermo Pro 90............................................................................................................................................................50 Thermo Top Pro 150...................................................................................................................................................52 Thermo E+ 320...........................................................................................................................................................54 Air Top 2000 STC........................................................................................................................................................56 Air Top Evo Heater Kits................................................................................................................................................58 Light and Medium Duty..........................................................................................................................................60 Thermo Top Evo..........................................................................................................................................................62 Thermo Top C.............................................................................................................................................................64 Thermo Pro 90............................................................................................................................................................66 Air Top 2000 STC........................................................................................................................................................68 Air Top Evo Heater Kits................................................................................................................................................70 Air Top Evo Interior Cargo Heater Kits.........................................................................................................................72 Air Top Evo Cargo Heater Kits.....................................................................................................................................74 Air Conditioning & Heating Systems for Work Vehicles................................................................................................76 Accessories ............................................................................................................................................................... 78 Timers/Controllers Reference......................................................................................................................................80 PC Diagnostic Reference.............................................................................................................................................81 Combustion Air Intake & Exhaust................................................................................................................................82 Ducting & Accessories.................................................................................................................................................83 Coolant Pumps...........................................................................................................................................................88 Water Accessories.......................................................................................................................................................89 Fuel System Accessories..............................................................................................................................................91 Fuel Savings Calculator...............................................................................................................................................93
Arctic Fox Fluid Warming Accessories....................................................................................................................94
For more information call 800.860.7866
3
Genuine Webasto
When it comes to top quality and reliable performance, nothing compares to Genuine Webasto Products.
The name Webasto stands for innovative and environmentally friendly heating solutions for commercial vehicles, buses, RVs, off-highway equipment, emergency vehicles, cars, and light trucks. Webasto products offer fuel savings, reduced emissions, reduced engine wear, and ultimately a quick return on investment for the end user.
Performance Engineered for longer-lasting performance & reliability.
Service Thousands of sales & service centers nationwide.
Support Your trusted partner: expert sales & technical support when you need us.
Quality Tested and verified to perform in the most demanding climates. Trust Genuine Webasto.
n Webasto heaters are backed by a 2 year/2000 hour warranty n Webasto has been in business for over 120 years n Webasto is the “original” fuel operated heater n Webasto conducts rigorous durability and quality testing including salt spray, vibration, and emission testing n Product performance is verified through cold chamber testing n Webasto spends millions of dollars annually in R&D, continually striving for quality and innovation n Webasto heaters are used in the most extreme climates such as Alaska and Northern Canada n Webasto has manufactured over 20 million heaters since 1987 n Currently Webasto builds over 1 million heaters annually
4
Webasto Order Processing Instructions and Policies
A complete list of additional parts can be found in the parts manual at www.techwebasto.com
There are four different ways to place an order:
Email: order@webasto.com When placing orders via email, all orders must include correct part numbers, quantities and pricing along with clear ship to location and shipping method. An email address or return fax number is required for order confirmation to be sent for review before the order will be processed and shipped. E.D.I. If an E.D.I. system is available to a customer, all orders must be placed through that system. Phoned in orders will not be accepted from dealers that have this system available to them in order to prevent duplication of orders.
Phone: 1-800-860-7866 or 1-810-593-6000 and follow the prompts to place an order. When placing an order via phone, please have all information prepared prior to calling: P.O. number, part numbers, ship to location & shipping method. After an order has been placed with your customer service representative, please provide them with a fax number or email address to receive an order confirmation to review before the product ships. Fax: 1-810-593-6001 When placing orders via fax, all orders must include correct part numbers, quantities and pricing along with clear ship to location and shipping method. An email address or return fax number is required for order confirmation to be sent back for review before the order will be processed and shipped. Shipping Policy All orders received by 2:00 pm EST will be reviewed same day. A follow up communication will be sent confirming the order and ship date. Webasto Freight Policy All orders are shipped F.O.B., Fenton, Michigan. Webasto has negotiated special rates with several carriers and offers these savings as a prepaid or bill-back program. If you choose to use the prepaid or bill back program, the freight will be charged on your invoice. Shipments can also be shipped freight collect. Webasto Warranty: Heaters – 24 Months All heater products - coolant heaters and bunk heaters/ air heaters have a two year warranty from the date of installation, or 2,000 operating hours, whichever comes first. The warranty will be valid up to 3 years after the sale of the product but not to exceed 2 years from the date of installation.
Urgent/Emergency Orders Webasto will make every effort to ship emergency orders the same day or the next day via premium freight. An additional premium freight cost will be the responsibility of the person ordering.
Off-shore items are 2-3 weeks expedited.
Webasto Warranty: Spare Parts – 6 Months All service parts have a 6 month warranty after installation or the balance of the warranty of the unit they are installed to whichever is longer. If the heater still has 12 months warranty left, the spare part will be covered under the heater’s warranty.
For complete details regarding Webasto’s Warranty Policy and online product registration, please visit: https://www.techwebasto.com/warranty.html
For more information call 800.860.7866
5
Industry Leading Sales, Technical, Mobile & Online Support
TechWebasto.com: Free resource and access to all Webasto technical information, service parts, operation guides and warranty information. Learn helpful tips for various products in the Webasto Academy. Dealer Login required to access all site features
TechWebasto Mobile App: Available free for IOS and Android. A valuable resource tool for almost any question. It provides product specifications, access to technical manuals and tools to help identify product fault codes, reference guide to diagnose and troubleshoot issues and offers repair and maintenance tips.
Webasto Regional Sales Managers: Webasto Regional Sales Managers are dedicated to helping you develop your Area of Responsiblity (AOR) by making sales calls with you, helping you stock the right inventory, and being your contact to Webasto. RSM’s can also assist in setting up training for sales or parts staff or technical training for your technicians.
Free Sales Literature: Call your Regional Sales Manager, Webasto Marketing at 877-9NO-IDLE (877-966-4353) or visit www.webastoliterature.com to order. Product Installation Training: Webasto has technical trainers that can come to your location and train your technicians on how to properly install Webasto products. Virtual training is also available. In turn they will make sure you are equipped to train your sub-dealers.
Webasto Supports you! Please call 800.860.7866 for your sales & service needs.
6
Contact Us | Webasto Sales & Marketing Support
A complete list of additional parts can be found in the parts manual at www.techwebasto.com
Rob Kazanjian 604-345-2400 Mobile Robert.Kazanjian@webasto.com
Mike Comstock 403-463-5627 Mobile Mike.Comstock@webasto.com
Alaska
Dennis Brites 519-240-8868 Mobile Dennis.Brites@webasto.com
Yukon Territory
Francois Deslauriers 613-677-1375 Mobile Francois.Deslauriers@webasto.com
Nunavut
Northwest Territories
Duane Bratvold 253-329-7568 Mobile Duane.Bratvold@webasto.com
New Foundland
British Columbia
Alberta
Manitoba
Quebec
Saskatchewan
New Brunswick
Ontario
Nova Scotia
Washington
Paul Hemond 313-400-8349 Mobile Paul.Hemond@webasto.com
Maine
Montana
Dan Erck 646-413-3101 Mobile Dan.Erck@webasto.com
North Dakota
Minnesota
Michigan
Vermont
Oregon
New Hampshire
Wisconsin
Massachusetts
Idaho
South Dakota
New York
Wyoming
Michigan
Rhode Island
Connecticut
Pennsylvania
Iowa
New Jersey Delaware Maryland
Nebraska
Nevada
Indiana Ohio
Utah
Illinois
Michael Bodenbach 810-358-8576 Mobile Michael.Bodenbach@webasto.com
West Virginia
Chip Raches 303-241-0003 Mobile Chip.Raches@webasto.com
Colorado
California
Virginia
Kansas
Kentucky
Missouri
North Carolina
Tennessee
Oklahoma
Arizona
South Carolina
Arkansas
New Mexico
Georgia
Alabama
Tommy Smith 248-703-7926 Mobile Thomas.Smith@webasto.com
Mississippi
Texas
John Potter 810-444-7473 Mobile John.Potter@webasto.com
Louisiana
Florida
Sales Support
Marketing Support
Technical Support
Technical Support Hotline - U.S. 800-860-7866 Direct www.techwebasto.com/contact Technical Support Hotline - Canada
Mitchell Barman Truck, Off-Highway, Defense, PR & Tradeshows 810-593-6208 Direct 248-534-3541 Mobile Mitchell.Barman@webasto.com Lindsay Brandon SOV, RV, Bus, CRM Lead 810-593-6054 Direct 810-441-5499 Mobile Lindsay.Brandon@webasto.com
Don Kanneth Aftermarket Sales Director 810-593-6002 Direct 810-444-7493 Mobile Don.Kanneth@webasto.com
800-667-8900 Direct 514-219-3616 French
For more information call 800.860.7866
7
Market Matrix
Products
Air Heaters
Coolant Heaters
Markets
12/24 V
12 V
24 V
12/24 V
Heavy Duty Truck Commercial Truck
n
n
n
n
Municipality
n
n
n
n
Cargo
n
n
n
n
Bus (All Type) School Bus
n
n
Shuttle Bus
n
n
n
n
Coach/ Transit Bus
n
n
n
Off-Highway Off-Highway
n
n
n
n
n
n
Ground Support Equipment
n
n
n
n
n
Light Medium Duty / Emergency Light Medium Duty n
n
n
Fir & Rescue
n
n
n
n
n
8
A complete list of additional parts can be found in the parts manual at www.techwebasto.com SmarTemp Control 3.0 Bluetooth Next Level Temperature Management of Webasto Air & Coolant Heaters
SmarTemp Control 3.0 Bluetooth Part Number: 5013874A
On/Off Button
Ergonomic Comfort Dial
Smart Indicator LED’s n Red for Heat Mode n Blue for Vent Mode* n Blinking Red for Fault Codes n Low Voltage Alert
Ambient Temperature*
Heater On Icon
Set Temperature*
Select Button
Temperature Sensor*
SmarTemp Control 3.0 Part Number: 5013873Aa
*Product display and noted features are applicable when managing Webasto air heaters. **Bluetooth Logo indicates funcionality on SmarTemp Control 3.0 Bluetooth only and is not an activation button.
SmarTemp Control 3.0 Bluetooth Additional Features:
SmarTemp Control 3.0 Features:
n Works with both air and coolant heaters n Ventilation mode available for air heater n Programmable within 7 day period n Adjustable run times n Large backlit LCD screen n English, French, Spanish Language options n Displays heater fault codes n Adjustable low voltage disconnect n Password Protection n Maintenance reminder to start heater every 30 days
n Diagnostic capabilities built into Webasto App* n Manage and control heater function via Webasto App* n Define settings and preferences within Webasto App* n Link to TechWebasto.com for support n Personalized heater naming or image upload n Program multiple vehicles within the Webasto App by export/import of user settings file*
* When in range of Bluetooth device
Bluetooth Connection to the Webasto SmarTemp 3.0 App
Easily download the Webasto App to your device to combine the technology of Bluetooth with the SmarTemp Control 3.0. A quick glance at the App will show ambient temperature for air heater only along with battery voltage, as well as the ability to view full controller settings of Bluetooth connected heater. Effortlessly manage heater diagnostics with the ability to troubleshoot and clear error codes, as well as reporting capabilities for warranty purposes. Access content, including a list of error codes and heater management tools. Other features include a link to TechWebasto.com for trouble shooting, install/user manuals, service locations and contact information.
Download for FREE the Webasto SmarTemp Control 3.0 App
For more information call 800.860.7866
9
Air Heater Kits SmarTemp Control 3.0 and SmarTemp Control 3.0 Bluetooth Part Number: 5013873A Part Number: 5013874A
NEW
Part Description
Voltage
Part Number
Air Top 2000 STC Diesel Complete Heater Kit w/ SmarTemp Control 3.0
12 V
5013912A
Air Top 2000 STC Diesel Complete Heater Kit w/ SmarTemp Control 3.0 Bluetooth
12 V
5013913A
Adapter Harness to update current Air Top 2000 STC from Rheostat to SmarTemp 3.0 Series
––
5013929A
Adapter Harness to update current Air Top 2000 STC from SmarTemp 2.0 to SmarTemp 3.0 Series
––
5013931A
Kit Contents: Air Top 2000 STC Heater Wiring Harness (4.3 M) SmarTemp Control 3.0 / Bluetooth Mounting Plate & Hardware Stainless Steel Exhaust Tube (1 M) Combustion Air Intake Tube (.5 M) Air Inlet/Outlet Vent
360º Rotating Warm Air Vent 60 mm Ducting (1 M) Fuel Line (5.5 M) Fuel Filter DP42 Fuel Pump Standpipe
Part Description
Voltage
Part Number
Air Top Evo 40 Diesel Complete Heater Kit w/ SmarTemp Control 3.0 Bluetooth
12 V
5013908A
Air Top Evo 40 Gasoline Complete Heater Kit w/ SmarTemp Control 3.0 Bluetooth
12 V
5013909A
Air Top Evo 55 Diesel Complete Heater Kit w/ SmarTemp Control 3.0 Bluetooth
12 V
5013910A
Air Top Evo 55 Gasoline Complete Heater Kit w/ SmarTemp Control 3.0 Bluetooth
12 V
5013911A
Adapter Harness to update current Air Top Evo 40/55 from Rheostat to SmarTemp 3.0 Series
––
5013930A
Adapter Harness to update current Air Top Evo 40/55 from SmarTemp 2.0 to SmarTemp 3.0 Series
––
5013931A
Kit Contents: Air Top Evo 40 or 55 Heater Wiring Harness (4.3 M) SmarTemp Control 3.0 Bluetooth Fuel Line (4 M)
Mounting Plate and Hardware Flexible Stainless Steel Exhaust Tube (1.2 M) Air Inlet/Outlet Vent 90 mm Ducting (1.5 M) Exhaust Hardware
Fuel Filter Fuel Pump Standpipe
Part Description
Voltage
Part Number
Tandem 717 Diesel Heater Kit with SmarTemp Control 3.0 Bluetooth
12 V
5013914A
Adapter Harness to update current Tandem 717 from Rheostat and SmarTemp 2.0 to SmarTemp 3.0 Series
––
5013931A 5013932A
Kit Contents: Air Top 2000 STC Heater Air Top 2000 STC Wiring Harness (4.3 M) SmarTemp Control 3.0 Bluetooth
Flexible Stainless Steel Exhaust Tube with End Cap (2 pieces of 1 meter (2 M) Mounting Plate and Hardware Combustion Air Intake Tubes (.5 M) 60 mm Ducting (1 M)
Air Inlet/Outlet Vent 360º Rotating Warm Air Vent Exhaust Hardware
Dual Standpipe Thermo Top Evo Heater Thermo Top Evo Wiring Harness (6.1 M) Fuel Line(s) (5 M and 5.5 M)
Fuel Filters Fuel Pumps
Upgrade Current Heater to the SmarTemp Control 3.0 and SmarTemp Control 3.0 Bluetooth Choose adapter harness based upon heater and current control unit (SmarTemp Control 3.0 or SmarTemp Control 3.0 Bluetooth must be purchased separately)
Control Unit
Air Heater
Air Top 2000 STC
Air Top Evo 40
Air Top Evo 55
Tandem 717
Rheostat
P/N: 5013929A
P/N: 5013930A
P/N: 5013931A 5013932A
SmarTemp Control 2.0
P/N: 5013931A
10
Coolant Heater Kits SmarTemp Control 3.0 and SmarTemp Control 3.0 Bluetooth Part Number: 5013873A Part Number: 5013874A
NEW
Part Description
Voltage
Part Number
Thermo Top Evo Diesel Complete Heater Kit w/ SmarTemp Control 3.0
12 V
5013919A
Thermo Top Evo Diesel Complete Heater Kit w/ SmarTemp Control 3.0 Bluetooth
12 V
5013920A
Adapter Harness to update current Thermo Top Evo from SmarTemp 2.0 to SmarTemp 3.0 Series
––
5013932A
Kit Contents: Thermo Top Evo Heater Wiring Harness SmarTemp Control 3.0 / Bluetooth
Fuel Pump Standpipe Flexible Stainless Steel Exhaust Tube w/ Endcap (1 M) Combustion Intake Tube (.4 M)
Circulation Pump Mounting Bracket Fuel Line (5 M) Fuel Filter
Part Description
Voltage
Part Number
Thermo Pro 50 Diesel Standard Heater Kit w/ SmarTemp Control 3.0 Bluetooth
24 V
5013915A
Adapter Harness to update current Thermo Pro 50 from SmarTemp 2.0 to SmarTemp 3.0 Series
––
5013932A
Kit Contents: Thermo Pro 50 Heater Wiring Harness SmarTemp Control 3.0 Bluetooth DP42 Fuel Pump Standpipe and Fuel Line
Exhaust Tube Air Intake Muffler Stainless Steel Heater Bracket Installation Materials
Part Description
Voltage
Part Number
Thermo Pro 90 Diesel Enclsoure Box Heater Kit w/ SmarTemp Control 3.0 Bluetooth
12 V
5013916A
Kit Contents: Thermo Pro 90 Heater Wiring Harness SmarTemp Control 3.0 Bluetooth DP42 Fuel Pump Standpipe Fuel Line (9 M)
Exhaust System with Exhaust Muffler Air Intake Heater Mounting bracket Installation Materials
Upgrade Current Heater to the SmarTemp Control 3.0 and SmarTemp Control 3.0 Bluetooth Choose adapter harness based upon heater and current control unit (SmarTemp Control 3.0 or SmarTemp Control 3.0 Bluetooth must be purchased separately)
Control Unit
Coolant Heater
Thermo Top Evo
Thermo Pro 50
Thermo Pro 90
SmarTemp Control fx 2.0
P/N: 5013932A
––
Toggle Switch
For more information call 800.860.7866
11
12
A complete list of additional parts can be found in the parts manual at www.techwebasto.com Heavy Duty Truck
As a world market leader, Webasto develops and produces air heaters for interior cab comfort and coolant heaters for engine pre-heat. Both systems provide an efficient working environment even at extreme outdoor temperatures.
Webasto air heaters provide immediate heat, making interiors more comfortable for drivers while saving fuel from engine-off operation. The air heater is also an ideal solution for interior cargo areas. Available with an output range of 7,000 – 18,700 BTU/h.
Webasto coolant heaters get to work before drivers arrive, pre-heating the engine, eliminating cold starts and warming the cab’s interior. They are available with an output range of 17,200 - 109,000 BTU/h.
Webasto Air Heaters: n Use as little as 1 Gallon (3.8 Liters) of fuel in a 22 hour period n Fast return on investment n Quiet operation ensures a restful night’s sleep
n High heat output in a compact design *These benefits are specific to Air Top 2000 STC
Webasto Coolant Heaters: n Use as little as 1 Gallon (3.8 Liters) of fuel in a 10 hour period n Fast return on investment n Eliminate cold starts n Provide engine pre-heat and reduce engine wear and tear n Reduce costly DPF maintenance *These benefits are specific to Thermo Top Evo
For more information call 800.860.7866
13
Coolant Heaters
Thermo Top Evo Heater Kits 8,600 - 17,200 BTU/h (2.5 - 5.0 kW)
Part Description
Voltage
Part Number
Thermo Top Evo Diesel Complete Engine Pre-Heater Kit with Rocker Switch
12 V
5013378A
Kit Contents: Thermo Top Evo Heater Wiring Harness
Fuel Pump Standpipe Flexible Stainless Steel Exhaust Tube w/ Endcap (1 M) Combustion Intake Tube (.4 M) On/Off Rocker Switch
Circulation Pump Mounting Bracket Fuel Line (5 M) Fuel Filter
Part Description
Voltage
Part Number
Thermo Top Evo Diesel Complete Heater Kit w/ SmarTemp Control 3.0
12 V
5013919A
Thermo Top Evo Diesel Complete Heater Kit w/ SmarTemp Control 3.0 Bluetooth
12 V
5013920A
Kit Contents: Thermo Top Evo Heater Wiring Harness SmarTemp Control 3.0 / Bluetooth
Fuel Filter Fuel Pump Standpipe Flexible Stainless Steel Exhaust Tube w/ Endcap (1 M) Combustion Intake Tube (.4 M)
Circulation Pump Mounting Bracket Fuel Line (5 M)
Part Description
Voltage
Part Number
Thermo Top Evo Diesel Enclosure Box Truck Kit with Rocker Switch
12 V
5013389A
Kit Contents: Thermo Top Evo Heater
Fuel Pump Standpipe Flexible Stainless Steel Exhaust Tube w/ Endcap (1 M) On/Off Rocker Switch
Enclosure Box w/ Removeable Cover Mounting Brackets and Hardware
Wiring Harness Fuel Line (5 M) Fuel Filter
Optional Accessories
Part Rendering
Part Description
Voltage
Part Number
SmarTemp Control 3.0 Bluetooth
–
5013874A
SmarTemp Control 3.0
–
5013873A
Adapter harness to upgrade current heater SmarTemp Control 3.0 or SmarTemp Control 3.0 Bluetooth
–
5013932A
–
Thermo Top Evo Horizontal Mounting Bracket
–
1320495A
Thermo Top Evo Vertical Mounting Bracket
–
1320494A
Thermo Top Evo Two-Piece Mounting Bracket
–
1317217A
14
Thermo Top Evo Maintenance & Spare Parts
A complete list of additional parts can be found in the parts manual at www.techwebasto.com
Thermo Top Evo Maintenance/Spare Parts Part Rendering
Part Description
Voltage
Part Number
Thermo Top Evo Base Heater (Diesel)
12 V
9039621A
Thermo Top Evo Burner
12 V
1315947A
Heat Exchanger
12 V
1321655A
Thermo Top Evo Blower Motor/Control Unit
12 V
9040041A
Glow Plug
12 V
1315949B
Exhaust Temperature Sensor
12 V
1323324A
Coolant Temperature Sensor
12 V
9021769A
Thermo Top Evo U4847 Coolant Pump
12 V
1320274A
Thermo Top Evo Coolant Fittings
—
9026726A
DP42 Fuel Pump
—
1324533A
Fuel Filter - Evaporative Burners 25-30 microns
—
50487171A
Fuel Filter - Evaporative Burners 25-30 microns (5 pack)
—
5013382A
Fuel Standpipe (Diesel)
—
903200B
Vent Adapter
—
5000238A
Protective Cap
—
1316036A
Thermo Top Evo Enclosure Cover ........................................................................................ Thermo Top Evo Enclosure Base ........................................................................................ Enclosure Mounting Bracket (Qty: 1)
—
5011085A ................ 5011084A ................ 5011087A
On/Off Rocker Switch
12 V
5013445A
For more information call 800.860.7866
15
EPA SmartWay Verified Technology n CARB Approved
Coolant Heaters
Thermo Pro 90 Heater Kits 6,100 - 31,000 BTU/h (1.8 - 9.1 kW)
Part Description
Voltage
Part Number
Thermo Pro 90 Diesel Compact Heater Kit
12 V
5010874A
Kit Contents: Thermo Pro 90 Heater
Exhaust System w/ Exhaust Muffler Air Intake Heater Mounting bracket Toggle Switch Installation Materials
DP42 Fuel Pump Wiring Harness Standpipe Fuel Line (9 M)
Part Description
Voltage
Part Number
Thermo Pro 90 Diesel Enclsoure Box Heater Kit w/ SmarTemp Control 3.0 Bluetooth
12 V
5013916A
Thermo Pro 90 Diesel Enclosure Box Heater Kit w/ Toggle Switch
12 V
5010872A
Kit Contents: Thermo Pro 90 Heater Wiring Harness SmarTemp Control 3.0 Bluetooth DP42 Fuel Pump Standpipe Fuel Line (9 M)
Exhaust System w/ Exhaust Muffler Air Intake Heater Mounting bracket Installation Materials
Optional Accessories Part Rendering
Part Description
Voltage
Part Number
Mounting Brackets (Set of 2)
—
905838
16
Thermo Pro 90 Maintenance & Spare Parts
A complete list of additional parts can be found in the parts manual at www.techwebasto.com
Thermo Pro 90 Maintenance/Spare Parts Part Rendering
Part Description
Voltage
Part Number
Thermo Pro 90 Base Heater
12 V
9041365A
Thermo Pro 90 Combustion Chamber
—
1317515A
Thermo Pro 90 Heat Exchanger
—
1317521A
Thermo Pro 90 Glow Pin
12 V
1317519A
—
Thermo Pro 90 Burner Assembly w/ Glow Pin
12 V
1317517A
Thermo Pro 90 Temperature Sensor
—
9010620A
Thermo Pro 90 Overheat Switch
—
9010616A
Thermo Pro 90 Combustion Air Fan
12 V
1317514B
Thermo Pro 90 U4840 Coolant Pump
12 V
1317523A
Thermo Pro 90 Control Unit
12 V
1318925C
DP42 Fuel Pump
—
1324533A
Fuel Standpipe Assembly 4.76 x 828 1/4 NPT Fit
—
903200B
Fuel Filter - Evaporative Burners 25-30 microns
—
50487171A
Fuel Filter - Evaporative Burners 25-30 microns (5 pack)
—
5013382A
Mounting Brackets (Set of 2)
—
905838
Toggle Switch with On-Off Plate
12 V
905103
For more information call 800.860.7866
17
Coolant Heaters
Thermo Top Pro 150 Heater Kits 40,900 -51,100 BTU/h (12 - 15 kW)
Part Description
Voltage
Part Number
Thermo Top Pro 150 Diesel Complete Heater Enclosure Box Kit
12 V
5013832A
Thermo Top Pro 150 Diesel Complete Heater Enclosure Box Kit
24 V
5013833A
Kit Contents: Thermo Top Pro 150 Heater Enclosure Box Coolant Pump Wiring Harness Power/Switch Harness (7.3 M)
Toggle Switch Standpipe Fuel Filter Fuel Line (4.75 M) Toggle Switch
Optional Accessories Part Rendering
Part Description
Voltage
Part Number
SmarTemp Control 3.0 Bluetooth
–
5013874A
SmarTemp Control 3.0
–
5013873A
Toggle Switch with On-Off Switch
12V ............... 24V
5013445A ............... 905104
18
Thermo Top Pro 150 Maintenance & Spare Parts
A complete list of additional parts can be found in the parts manual at www.techwebasto.com
Thermo Top Pro 150 Maintenance/Spare Parts Part Rendering
Part Description
Voltage
Part Number
Thermo Top Pro 150 Base Heater (Diesel) ........................................................................................ Thermo Top Pro 150 Base Heater (Diesel)
12 V ................ 24 V
9036985A ................ 9036986A
Thermo Top Pro 150 Heat Exchanger Sensors
—
9036896A
U4850 Circulation Pump ......................................................................................... U4850 Circulation Pump ......................................................................................... U4850 Circulation Pump with Holder and Brackets Thermo Top Pro 150 Electronic Control Unit ........................................................................................ Thermo Top Pro 150 Electronic Control Unit
12 V ................ 24 V ................ 24 V 12 V ................ 24 V
9036574B ................ 9031186A ................ 9036573B
9036881A ....................... 9036882A
Fuel Filter
—
603359
Fuel Standpipe ........................................................................................ Fuel Standpipe Assembly
— ................ —
905742A ....................... 903210A
Thermo Top Pro 150 Protection Cap Temperature Sensor
—
9036848A
For more information call 800.860.7866
19
Combination Air and Coolant Heaters
Tandem 717 Heater Kits 3,100 - 7,000 BTU/h / 8,600 - 17,200 BTU/h (1.0 - 2.1 kW / 2.5 - 5.0 kW)
Part Description
Voltage
Part Number
Tandem 717 Diesel Heater Kit with SmarTemp Control 3.0 Bluetooth
12 V
5013914A
Kit Contents: Air Top 2000 STC Heater Air Top 2000 STC Wiring Harness (4.3 M) (2) SmarTemp Control 3.0 Bluetooth
Combustion Air Intake Tubes (.5 M) 60 mm Ducting (1 M) Air Inlet/Outlet Vent 360º Rotating Warm Air Vent Exhaust Hardware
Thermo Top Evo Heater Thermo Top Evo Wiring Harness (6.1 M) Fuel Line(s) (5 M and 5.5 M) Flexible Stainless Steel Exhaust Tube with End Cap (2 pieces of 1 meter (2 M) Mounting Plate and Hardware
Fuel Filters Fuel Pumps Dual Standpipe
Optional Accessories Part Rendering
Part Description
Voltage
Part Number
SmarTemp Control 3.0 Bluetooth
–
5013874A
SmarTemp Control 3.0
–
5013873A
Adapter harness to upgrade current heater from Rheostat and SmarTemp 2.0 to SmarTemp Control 3.0 or SmarTemp Control 3.0 Bluetooth
–
5013931A 5013932A
–
20
Tandem 717 Maintenance & Spare Parts
A complete list of additional parts can be found in the parts manual at www.techwebasto.com
Tandem 717 Maintenance/Spare Parts Part Rendering
Part Description
Voltage
Part Number
Thermo Top Evo Base Heater (Diesel)
12 V
9039621A
Thermo Top Evo Burner
12 V
1315947A
Heat Exchanger
12 V
1321655A
Thermo Top Evo Blower Motor/Control Unit
12 V
9040041A
Glow Plug
12 V
1315949B
Exhaust Temperature Sensor
12 V
1323324A
Coolant Temperature Sensor
12 V
9021769A
Thermo Top Evo U4847 Coolant Pump
12 V
1320274A
Thermo Top Evo Coolant Fittings
—
9026726A
DP42 Fuel Pump w/o Damper
—
1324533A
Fuel Filter - Evaporative Burners 25-30 microns
—
50487171A
Fuel Filter - Evaporative Burners 25-30 microns (5 pack)
—
5013382A
Dual Standpipe
—
903237A
Vent Adapter
—
5000238A
Protective Cap
—
1316036A
SmarTemp Control 3.0 ........................................................................................ SmarTemp Control 3.0 Bluetooth
— ......... —
5013873A ......................... 5013874A
For more information call 800.860.7866
21
Tandem 717 Maintenance & Spare Parts
Tandem 717 Maintenance/Spare Parts (continued) Part Rendering
Part Description
Voltage
Part Number 9034524B
Air Top 2000 STC Diesel Heater
12 V
Air Top 2000 STC Burner Tube ........................................................................................ Air T op 2000 STC Burner Insert w/ Glow Pin
— .......... 12 V
1322722A .......................... 1302797A
Air Top 2000 ST Diesel Heat Exchanger
—
1302805A
Air Top 2000 STC Drive Assembly
12 V
9032300A
Air Top 2000 STC Hot Air Fan
—
1302774B
Air Top 2000 STC Glow Pin
12 V
1322420A
Air Top 2000 STC SG1574 Control Unit
12 V
9032303B
Air Top 2000 STC Overheat Temperature Sensor
—
1322850A
DP42 Fuel Pump w/ Damper
—
9024802A
Fuel Filter - Evaporative Burners 25-30 microns Fuel Filter - Evaporative Burners 25-30 microns (5 pack)
— — —
50487171A 5013382A 9001441B
Dosing Pump Rubber Hanger
Gasket Set (Includes 3 Gaskets: Burner, Blower, Mounting Base)
—
5010159A
Foam Mounting Base Gasket
—
902001
Adapter harnesses to upgrade current heater to SmarTemp Control 3.0 or SmarTemp Control 3.0 Bluetooth
—
5013931A 5013932A 5010068A
—
Rheostat Controller for Air Top heaters
—
Extension Harness for Rheostat - 5’ 10” (1.8 m) ........................................................................................ Extension Harness for Rheostat - 10’ 2” (3 m)
— .............. —
5000851A ....................... 5010239A
—
22
Complete Commercial Truck Heating Solutions
A complete list of additional parts can be found in the parts manual at www.techwebasto.com
Air Heater Features: n Provides rapid cab heating without idling n Save thousands of dollars a year in fuel - use as little as 1 gallon (3.8 litres) of fuel in a 22 hour period n Quiet operation ensures a restful night’s sleep n Self-cleaing mode for optimal performance
Coolant Heater Features: n Engine pre-heat without idling n Improve DPF performance n Reduces Filter Overloading, Face Plugging and Thermal Cracking n Reduces emissions by up to 66%*
* Tested by independent lab according to TMC recommended practice 432A & 1102
For more information call 800.860.7866
23
Air Heaters
CARB Approved
Air Top 2000 STC Heater Kits 3,100 - 7,000 BTU/h (1.0 - 2.1 kW)
Part Description
Voltage
Part Number
Air Top 2000 STC Diesel Complete Heater Kit
12 V
5012550A
Kit Contents: Air Top 2000 STC Heater Wiring Harness (4.3 M) Mounting plate & hardware
60 mm Ducting (1 M) Fuel Line (5.5 M) Fuel Filter DP42 Fuel Pump Standpipe Rheostat Control
Stainless Steel Exhaust Tube (1 M) Combustion Air Intake Tube (.5 M) Air Inlet/Outlet Vent 360º Rotating Warm Air Vent
Part Description
Voltage
Part Number
Air Top 2000 STC Diesel Complete Heater Kit w/ SmarTemp Control 3.0
12 V
5013912A
Air Top 2000 STC Diesel Complete Heater Kit w/ SmarTemp Control 3.0 Bluetooth
12 V
5013913A
Kit Contents: Air Top 2000 STC Heater Wiring Harness (4.3 M) Mounting plate & hardware
60 mm Ducting (1 M) Fuel Line (5.5 M) Fuel Filter DP42 Fuel Pump Standpipe SmarTemp Control 3.0 / Bluetooth
Stainless Steel Exhaust Tube (1 M) Combustion Air Intake Tube (.5 M) Air Inlet/Outlet Vent 360º Rotating Warm Air Vent
Part Description
Voltage
Part Number
Air Top 2000 STC Diesel TK TriPac Kit
12 V
5012636B
Kit Contents: Air Top 2000 STC Heater Gateway module Wiring Harness (4.3 M) Mounting plate & hardware
360º Rotating Warm Air Vent 60 mm Ducting (1 M) Fuel Line (5.5 M) Fuel Filter DP42 Fuel Pump Standpipe
Stainless Steel Exhaust Tube (1 M) Combustion Air Intake Tube (.5 M) Air Inlet/Outlet Vent
Optional Accessories Part Rendering
Part Description
Voltage
Part Number
SmarTemp Control 3.0 Bluetooth
–
5013874A
SmarTemp Control 3.0
–
5013873A
Adapter harness to upgrade current heater from Rheostat to SmarTemp Control 3.0 or SmarTemp Control 3.0 Bluetooth Adapter harness to upgrade current heater from SmarTemp 2.0 to SmarTemp Control 3.0 or SmarTemp Control 3.0 Bluetooth
–
5013929A
–
–
5013931A
–
24
Air Top 2000 STC Maintenance & Spare Parts
A complete list of additional parts can be found in the parts manual at www.techwebasto.com
Air Top 2000 STC Maintenance/Spare Parts Part Rendering
Part Description
Voltage
Part Number
Air Top 2000 STC Diesel Heater
12 V
9034524B
Air Top 2000 STC Burner Tube
—
1322722A
Air Top 2000 STC Burner Insert (Diesel) ........................................................................................ Air Top 2000 STC Burner Insert w/ Glow Pin (Diesel)
12 V .............. 12 V
1322585A ....................... 1302797A
Air Top 2000 STC Diesel Heat Exchanger
—
1302805A
Gasket Set (Includes 3 Gaskets: Burner, Blower, Mounting Base)
—
5010159A
Foam Mounting Base Gasket
—
902001
Air Top 2000 STC Drive Assembly
12 V
9032300A
Air Top 2000 STC Hot Air Fan
—
1302774B
Air Top 2000 STC Glow Pin
12 V
1322420A
Air Top 2000 STC 1574 ECU (Diesel)
12 V
9032303B
(1) Air Top 2000 STC External Temperature Sensor 16’ 4” (5 m) ................................................................................................... (2) Air Top 2000 STC Overheat Temperature Sensor
— .............. —
1319842A ....................... 1322850A
(1)
(2)
Air Top 2000 STC Diesel Fuel Pump DP42 w/ Damper ........................................................................................ Air Top 2000 STC DP42 Fuel Pump Wire Harness Ext. (2 M)
— .............. —
9024802A ....................... 5011185A
Fuel Filter - Evaporative Burners 25-30 microns
—
50487171A
Fuel Filter - Evaporative Burners 25-30 microns (5 pack)
—
5013382A
Fuel Standpipe Assembly 4.76 x 828 1/4 NPT Fit
—
903200B
Dosing Pump Rubber Hanger
—
9001441B
Webasto Gateway for Thermo King TriPac ®
5012638A
—
Webasto Gateway adapter harness
5012637A
—
—
Rheostat Controller for Air Top heaters
—
5010068A
For more information call 800.860.7866
25
Air Heaters
EPA SmartWay Verified Technology n CARB Approved
Air Top Evo 40/55 Heater Kits 5,100 - 18,800 BTU/h (1.5 - 5.5 kW)
Part Description
Voltage
Part Number
Air Top Evo 40 Diesel Complete Heater Kit (Sleeper Kit)
12 V
5011170B
Air Top Evo 40 Diesel Complete Heater Kit w/ SmarTemp Control 3.0 Bluetooth
12 V
5013908A
Air Top Evo 40 Gasoline Complete Heater Kit w/ SmarTemp Control 3.0 Bluetooth
12 V
5013909A
Kit Contents: Air Top Evo 40 Heater Wiring Harness (4.3 M) Rheostat - Heater Control or SmarTemp Control 3.0 Bluetooth Fuel Line (4 M)
Mounting Plate and Hardware Flexible Stainless Steel Exhaust Tube (1.2 M) Air Inlet/Outlet Vent 360º Rotating Warm Air Vent 90 mm Ducting (.5 M and 1 M pieces) Exhaust Hardware
Fuel Filter Fuel Pump Standpipe
Note: The above kit comes with a rheostat heater control. Kits with programmable timers are also available.
Part Description
Voltage
Part Number
Air Top Evo 55 Diesel Complete Heater Kit
12 V
5011177B
Air Top Evo 55 Diesel Complete Heater Kit w/ SmarTemp Control 3.0 Bluetooth
12 V
5013910A
Air Top Evo 55 Gasoline Complete Heater Kit
12 V
5011181B
Air Top Evo 55 Gasoline Complete Heater Kit w/ SmarTemp Control 3.0 Bluetooth
12 V
5013911A
Kit Contents: Air Top Evo 55 Heater Wiring Harness (4.3 M) Rheostat - Heater Control or SmarTemp Control 3.0 Bluetooth Fuel Line (4 M)
Standpipe Mounting Plate and Hardware Flexible Stainless Steel Exhaust Tube (1.2 M) Air Inlet/Outlet Vent 90 mm Ducting (1.5 M) Exhaust Hardware
Fuel Filter Fuel Pump
Note: The above kit comes with a rheostat heater control. Kits with programmable timers are also available.
Optional Accessories* Part Rendering
Part Description
Voltage
Part Number
SmarTemp Control 3.0 Bluetooth
–
5013874A
SmarTemp Control 3.0
–
5013873A
Adapter harness to upgrade current heater from Rheostat to SmarTemp Control 3.0 or SmarTemp Control 3.0 Bluetooth Adapter harness to upgrade current heater from SmarTemp 2.0 to SmarTemp Control 3.0 or SmarTemp Control 3.0 Bluetooth
–
5013930A
–
–
5013931A
–
Temperature Display (Monitors cargo temperature remotely. Mounts in cab.)
—
5013077A
26
Air Top Evo 40/55 Maintenance & Spare Parts
A complete list of additional parts can be found in the parts manual at www.techwebasto.com
Air Top Evo 40/55 Maintenance/Spare Parts Part Rendering
Part Description
Voltage
Part Number
Air Top Evo 40 Gasoline Base Heater ........................................................................................ Air Top Evo 40 Diesel Base Heater ........................................................................................ Air Top Evo 40 Diesel Base Heater ........................................................................................ Air Top Evo 55 Gasoline Base Heater ........................................................................................ Air Top Evo 55 Diesel Base Heater ........................................................................................ Air Top Evo 55 Diesel Base Heater Air Top Evo 40/55 Gasoline Burner Tube ........................................................................................ Air Top Evo 40/55 Gasoline Burner Assembly w/ Glow Pin ........................................................................................ Air Top Evo 40/55 Gasoline Burner Assembly w/out Glow Pin ........................................................................................ Air Top Evo 40/55 Diesel Burner Assembly w/ Glow Pin ................................................................... ..................... Air Top Evo 40/55 Diesel Burner Assembly w/ Glow Pin ........................................................................................ Air Top Evo 40/55 Diesel Burner Assembly w/out Glow Pin
12 V ............... 12 V ............... 24 V ............... 12 V ............... 12 V ............... 24 V 12 / 24 V ............... 12 V ............... 12 V ............... 12 V ............... 24 V ............... 12 / 24 V
9039726A ....................... 9039727A ....................... 9027981B ....................... 9039728A ....................... 9039732A ....................... 9027986B 9029410A ....................... 9029411A ....................... 9029414A ....................... 9029412A ....................... 9029413A ....................... 9029415A
Air Top Evo 40/55 Heat Exchanger
—
9029416A
Air Top Evo 40/55 Glow Pin (Gasoline / Diesel) ........................................................................................ Air Top Evo 40/55 Glow Pin (Gasoline / Diesel) Air Top Evo 40/55 Drive Assembly w/out Wiring Harness ........................................................................................ Air Top Evo 40/55 Drive Assembly w/ Fuel Pump Wiring Harness
12 V ............... 24 V — ............... —
1314150A ....................... 1314151A 9029388A ....................... 9029393A
Air Top Evo 40/55 Air Fan
—
9023385A
—
Air Top Evo 40 Gasoline Control Unit ........................................................................................ Air Top Evo 40 Diesel Control Unit ........................................................................................ Air Top Evo 40 Diesel Control Unit Air Top Evo 55 Gasoline Control Unit ........................................................................................ Air Top Evo 55 Diesel Control Unit ........................................................................................ Air Top Evo 55 Diesel Control Unit
12 V ............... 12 V ............... 24 V 12 V ............... 12 V ............... 12 V
9029419C ....................... 9029417B ....................... 9029421C 9029418C ....................... 9029420C ....................... 9029422C
AT Evo 40/55 External Temp Sensor 5M (Gasoline / Diesel)
—
1322459A
Air Top Evo 40/55 Gasoline Exhaust Temperature Sensor ........................................................................................ Air Top Evo 40/55 Overheat Sensor (Gasoline / Diesel)
— ............... —
9029409A ....................... 1313158A
DP42 Fuel Pump
—
1324533A
Fuel Filter - Evaporative Burners 25-30 microns
—
50487171A
Fuel Filter - Evaporative Burners 25-30 microns (5 pack)
—
5013382A
Gasket Set for Air Top Evo 40/55 (includes 3 gaskets)
—
1322643A
Air Top Evo 40/55 Tool Harness Diagnostic Adaptor
—
5001493A
Rheostat Controller for Air Top heaters ........................................................................................ Rheostat Extension Harness - 5’ 10” (1.8 m)
— ............... —
5010068A ....................... 5000851A
Fuel Standpipe
—
903200B
For more information call 800.860.7866
27
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