Sustainable Cement Production

Future-oriented Solution Schenck Process Blending System

Addi- tives, e.g. FeSO 4

PFA or CKD

GGBS

Cement

DISOCONT ® MASTER mill controller

MULTICOR ® S mass flow meter

MechaTron ® gravimetric feeder

MULTICOR ® S mass flow meter

Separator

Cement mill

MULTICOR ® S blending unit

MoveMaster ® E bucket elevator

Finished product

Finished product

Finished product

MULTICOR ® S mass flow meter

Bagging plant

25 kg

LOGiQ ® Loading Manager

LOGiQ ® ParcelledGoods Manager

Sustainable composite cement production for:

MULTIRAIL ® weighbridge

Weighbridge

LOGiQ ® loading and dispatch automation system (hardware & software)

Blend to store at dense phase conveying rates of 120t/h Blend to vehicle loading at feed rates of 400t/h Blend to bagging lines at feed rates of 120t/h

Factory-made composite cements have been available for over 30 years, but until a legislative change intended to promote sustainable cement production, they have only been supplied to localised markets. Now, wide ranges of composite cements are available across Europe which incorporate limestone, fly ash or blast furnace slag as secondary constituents (additives). These factory-made composite cements are produced and supplied widely by the whole cement industry for use in either bulk delivery or packed in bags. The significant benefits of our process solution lie in our unique capability of being able to harness the blending action of the MULTICOR ® mass flow meter to homogeneously and accurately blend the cement master material, e.g. Ordinary Portland Cement (OPC), with secondary constituents on a sustainable basis. By application of our process know-how, the MULTICOR ® blending system differs from the typically employed method of batch blending and storage. It allows the cement producer to secure the advantages of sustainable continuous blending.

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