MRN_909559_2022-23 Marine Catalog

Marine Catalog

2022

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Table of Contents

Welcome to Webasto Marine

4

What’s new?

6

We Are Here to Help Develop Your Business

8

Heating Products

11

Heating Accessories

39

Engine Powered Cooling & Heating System

79

Breeze by Webasto

80

Cooling Products

83

Cooling Accessories

169

Integrated Solutions

197

Roof & Shading Solutions

205

Further Information Nomenclature

223

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Welcome to Webasto Marine

Dear Customers and Partners,

Our Webasto Marine team would like to thank you for your ongoing feedback on our products and your future needs. This unique customer-supplier cooperation is immensely valuable and provides input for our future product roadmaps. Your ideas—for improving comfort on-board, simplifying systems, facilitating installations and diagnoses, especially from a remote location—are given the highest attention as we look toward the future. Our engineering teams are committed to developing innovative technological solutions that meet or exceed your expectations. Our long-term, innovation-based growth strategy is based on this partnership approach. Our commitment to innovation has been a contributing factor to our success over the last years, and, we hope, for many more years to come. Additionally, we hope that the numerous new products launched in this catalog will match your initial expectations and enhance our complete on-board climate solutions, which include additional benefits valued by your customers. With the 2021/ 2022 Marine Catalog, we showcase our pace of innovation by not only introducing several new products in our climate control range, but also by launching a complete, new range of shading solutions, complementary to our leading roof systems.

We also introduce our new BlueCool F-Series FreshAir and Extract units, which are the ideal complement to your central chiller system. Fresh outside air is filtered and cooled before it enters the cabin at the ideal temperature.

The new BlueCool Connect provides a best-in-class solution for remote operation and monitoring a boat’s A/C system as it offers real-time, in-person functions virtually via any device (smartphone, tablet, laptop or even the Garmin OneHelm™ multi- functional display.)

On the heating side, we can highlight the new, efficient water heater Thermo Top Evo Marine Classic, the new Chiller version of Thermo Top Pro 120, as well as the modern control element Telestart T99.

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The recently introduced Folding Shade 2500 and the Rolling Shade 2500 have received positive feedback from leading cus- tomers worldwide. Based on this feedback, we have been working on the extension of our shading range. Since 2021, we can offer the Folding Shade 3500, which has a maximum dimension of 3.5-meter in width and 5-meter length! The purpose of this catalog is not only to give you complete, practical insight into our expansive marine product portfolio, but also to enable you to build complete climate solutions adapted to the your customers’ demands for heating, cooling, light and fresh air on-board. Should you require a custom-made solution for a special project, our engineering teams also have the capability to develop customized products to support you. Just get in touch with us! International service and consistent quality of support are an essential part of our customer excellence programs. The marine catalog is only one element of the complete set of tools and services we offer every Webasto Marine partner. Please don’t hesitate to register for our technical training sessions, request access to our dealer portal, or download our diagnosis and cal- culation tools, our product information and marketing materials. We are here to support your business so that your customers can enjoy the same high-quality service with our products worldwide. Our financial strength, our unique product portfolio, our large international dealer network, and our understanding of your key strategic challenges offer us a unique opportunity to continue to position ourselves as a Supplier of Choice when it comes to providing complete comfort solutions.

We would like to thank you again for your continuous feedback and your trust in our products. Your success is our success!

Your Webasto Marine Team

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What’s New?

The new marine catalog provides you with detailed information on our core products as well as on our added-value accessories. You can then build safe applications and deliver fast, professional assistance to your own customers.

New BlueCool Connect and Connect App ƒ Remote access to all BlueCool Series

New BlueCool F-Series ƒ New generation of fresh air systems with 6 new units ƒ Higher air flow from 500 up to 2000 m³/ h of fresh air and extract air units ƒ High efficiency EC-blower with high back pressure resistance ƒ High cooling capacity up to 84kBTU / h. Ideal solution for larger boats or yachts ƒ Increased cooling capacity by up to 75% compared to previous fresh air system ƒ Standardized and compact design ƒ Higher filter grade F7 filter available for easy exchange ƒ The new BlueCool F-Series Climate control ƒ Constant supply air temperatures with integrated solenoid proportional valve and up to 20 kBTU / h staged electrical heating ƒ Acoustics – optimized components for use in particularly noise-critical applications

ƒ Use any device like Smartphone, Tablet or Computer ƒ Central monitoring via your Multi-Functional-Display e.g. Garmin OneHelm™ ƒ Remote condition monitoring system

ƒ Minimizes health risks of in-person service ƒ Collect data and send it onshore remotely

BlueCool MyTouch ƒ Touch display control unit as standard for all BlueCool A/C series

ƒ Intuitive operation thanks to simple symbols and a clearly organized control menu in ten languages ƒ Three digital designs allow to customize the user menu ƒ Upload of own logo or photograph as standby image ƒ New functions such as a timer, error messages with descriptions, display of operating values and a configuration of the standby display ƒ Compatible with Vimar Eikon, Eikon Evo and other cover plate

BlueCool F-Series

BlueCool Connect App

BlueCool MyTouch

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NEW

Ti22 ProX ™ Chiller Series Modular, Titanium Chillers Designed for North America ƒ Fully modular titanium system that can be configured ƒ specific to the needs of your project. ƒ Available in 36, 48, 60, 72 kBTU/h ƒ Available in 230V-1ph 50/60Hz and 230V-3Ph 60Hz ƒ American titanium condensers ƒ American scroll compressors ƒ Compatible with the Altivar 320 frequency drives ƒ Standard reversible heat ƒ Up to 6 chiller modules connected to 1 controller SmarTemp Control 3.0 Bluetooth ƒ Works with both air and coolant heaters ƒ Ventilation mode available for air heater ƒ Programmable within 7 day period ƒ Adjustable run times ƒ Diagnostic capabilities built into Webasto App* ƒ Manage and control heater function via Webasto App* ƒ Define settings and preferences within Webasto App*

New Shading Solutions: Folding Shade 2500 & Rolling Shade 2500. New since 2021: Folding Shade 3500 ƒ For application above cockpit, rear deck or fly bridge ƒ Easy to use, operation of the system by the touch of a button ƒ Smart & customizable design to perfectly match the style of the boat ƒ Based on automotive kinematics and drive systems ƒ Tension & locking system for tensioning the fabric ƒ Simple and effective installation results in limited installation time

Thermo Top Pro 120 Chiller ƒ Chiller variant of Thermo Top Pro 120 for basic integration ƒ Without coolant pump ƒ Coolant temperature max. 65°C ƒ Available in 24 V ƒ Controlled by MyTouch user interface (integrated in chiller system)

* When in range of Bluetooth device

Shading Solutions

Thermo Top Evo

SmarTemp Control 3.0 Bluetooth

Thermo Top Pro 120 Chiller

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We Are Here to Support You

Webasto Literature Website „ WebastoLiterature.com „ Easily access PDF to all Webasto Marine literature „ User-friendly ordering to precisely and immediatly place a literature order

TechWebasto „ TechWebasto.com „ Easy access to complete Webasto documentation „ Powerful search and download tools „ Login-protected access to technical data and applications

Marine website „ www.webasto-marine.com „ Quick and appealing product guide „ International dealer locator „ Marine configurator

Marketing documentation and materials „ Marine marketing materials: product brochures, flyers, advertising templates, banners

„ Marine animations „ Product data sheets „ Dealer packages

2018

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Marine Technical Sales & Service „ Dealer development

„ Dealer support „ Dealer training:

- installation - service

844-WEBASTO

Marine training program and technical guidelines „ Powerful product training – also web-training „ Regular updates on new features „ Various modules adapted to audience „ Important guidelines for safe application engineering „ CAD model downloads

This catalog has been designed to help you in defining a complete comfort solution for boats and yachts.

Air heaters Air Top 2000 ST

Page header indicates which part and type of information you reached within each product section: Product overview, scopes of delivery, accessories, etc.

Air Top 2000 ST – quiet comfort The quiet heater – the smallest air heater on the market. It offers excellent heat output and optimal economy.

1

Order number 9009780G Air Top 2000 ST Marine 12 V Diesel The Marine heater kits include high quality stainless steel parts and accessories, long wiring harness, external temperature sensor and a noise suppression support for the dosing pump. Air distribution For the distribution of the hot air in your boat you need hoses, distributors and outlets. Please compose your air distribution system individually. Fuel supply For the installation of the heater in the engine compartment the fuel supply system has to be fire-resistant according to EN ISO 7840. Please order the adequate components additionally (fuel lines, fuel supply kit, rubber hose, fuel pump protection). Exhaust system Depending on the installation position and length of the exhaust pipe you may need a condensation water drain and an exhaust pipe insulation additionally. Accessories (optional) For extension of your heater system you find comfort control elements as well as other installation and system components in the accessories section.

Scopes of delivery

The advantages of the Air Top 2000 ST: ■ Quiet comfort ■ Smallest heater on the market ■ Excellent heat output ■ Optimal economy ■ Available as a complete installation kit for quick and simple retrofitting

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For small boats with only one main cabin, one non-closable outlet is fully sufficient.

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Colored labels give you direct access to the product range

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Description

Item Qty

heater 12 V

1 1 2 1 3 1 4 1 5 1 6 1 7 1

grille, clips open Ø 60 heater control element

For this boat with two cabins and one head compartment one hot air outlet for each cabin is recommended. The main air duct should go into the salon and be non-closable.

panel with ventilation switch

metering pump

support for metering pump EPDM wiring harness with fuse holder 12 / 24 V wiring harness (metering pump) 7,000 lg

4

8 1

gasket

9 1 10 1 11 1 12 1 13 1 14 5 15 1 16 1 17 1 18 1 19 1

exhaust gas reducing bush 22 / 24 exhaust silencer, leakproof Ø 24; 1,800 lg

5

exhaust through hull fuel hose: 5,000 lg

rubber fuel hose

combustion air silencer Ø 22; 800 lg

protecting cap

Technical specifications

tank extracting device

fuel filter

Air Top 2000 ST

heater bracket stainless steel

EC approval mark

e1*2001/56*0022*_

temperature sensor, external, 2.5 m bag (with mech. mounting hardware) consisting of:

20

Heating power (kW) Heating power (BTU/h)

0.9 – 2.0 3,000 – 7,000

1

hose clamp (stainless) Ø 14

21 10 22 1 23 1 24 1 25 17 26 2

Fuel, Fuel consumption (l/h) Fuel, Fuel consumption (gal/h)

Diesel, 0.12 – 0.24 Diesel, 0.03 – 0.06

pipe clip Ø 30

hose clamp Ø 26 – 28

Rated voltage (V)

12

hose clamp (stainless) Ø 16 – 27

Rated power consumption (W)

14 – 29

cable tie

Rated current at 12 V (A)

1.2 – 2.4

angle bracket

Air Flow against 0.5 mbar (m 3 /h) Air Flow against 0.5 mbar (cfm) Dimensions L x W x H (mm) Dimensions L x W x H (inch)

93 55

311 x 120 x 121 12.2 x 4.7 x 4.7

Weight (kg) Weight (lbs)

2.6 5.73 60 2.36 22 0.87

Diameter air outlet (mm) Diameter air outlet (inch) Diameter exhaust (mm) Diameter exhaust (inch)

18

19

Page indication for fast access to accessories, etc.

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10

Heating Products

Which Heater for Your Boat?

12

Air Heaters

14

Product Overview

15

Application Concept

16

Selection Tool

17

Air Top 2000 STC

18

Air Top Evo 40

20

Air Top Evo 55

22

Coolant Heaters

24

Product Overview

25

Application Concept

28

Selection Tool

29

Thermo Top Evo / Thermo Pro 50 Eco

30

Thermo Pro 90 / Thermo Pro 90 Chiller

32

Thermo Top Pro 120 / 120 Chiller

34

Thermo Top Pro 150

36

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Which Heater for Your Boat?

Along with specific marine installation kits we deliver innovative high-quality air and water heaters, which contribute to the enhancement of comfort on board. These two technologies offer economical, powerful and reliable solutions with heating outputs ranging from 2 kW up to 120 kW. Thus, there is a Webasto heating solution for various needs.

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Air Heaters

Coolant Heaters

or

ƒ Heating comfort just like at home ƒ Even distribution of warmth by means of radiators ƒ Hot water for the shower and galley ƒ Silent operation ƒ Space-saving installation in the engine room ƒ Excellent possibilities for combining with Webasto BlueCool air-conditioning systems ƒ Separate temperature control in every cabin ƒ Low fuel consumption ƒ Compact design ƒ Preheating of the engine possible to avoid cold starts ƒ Meet current requirements and standards relating to boats ƒ Robust aluminum casing, resistant to high temperature or salt

ƒ Short heating-up times thanks to effective output ƒ Available as a complete installation kit

for quick and simple retrofitting ƒ Dehumidification of the cabins ƒ Silent operation ƒ Ideal for sailing and motor boats up to 45 feet ƒ Constant coziness thanks to an electronic thermostat ƒ Low operating costs ƒ Practical ventilation function ƒ Meet current requirements and standards relating to boats ƒ Simple to install ƒ Compact, space-saving design

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Air Heaters

Precise electronic temperature control system maintains a constant cabin temperature through stepless modulation

Sealed control electronics and connectors withstand marine environment

Fresh-air or recirculated air-intake

Continuous heating power output provides exactly the heating energy needed

Quiet operation

High air flow output due to powerful radial blower

Very low electrical power and fuel consumption

Robust composite casing, resistant to high temperature or salt

SmarTemp Control 2.0

ThermoConnect TCon2

ƒ Programmable heater start time ƒ Ergonomic design ƒ Large backlit LCD screen ƒ Ambient temperature display

ƒ With our ThermoConnect app, you can control your water or air heater smarter and more flexible than ever before. ƒ Available for iOS and Android devices:

SmarTemp Control 3.0 Bluetooth Available Soon!

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Air Heaters Product Overview

See page 18

Air Top 2000 STC

Air Top Evo 40

See page 20

See page 22

Air Top Evo 55

Technical specifications

Air Top 2000 STC

Air Top Evo 40*

Air Top Evo 55**

EC approval mark ECE R122 (Heating) EC approval mark ECE R10 (EMC) Heat output, control range / boost (kW) Heat output, control range / boost (BTU/ h)

E1 00 0216 E1 04 1085

E1 00 0385 E1 05 5529

E1 00 0386 E1 05 5529

0.9 – 2.0 3,000 – 7,000

1.5 – 3.5 / 4.0* 5,100 – 12,000 / 13,600* Diesel, 0.18 – 0.43 / 0.49* Diesel, 0.04 – 0.11/ 0.12*

1.5 – 5.0 / 5.5** 5,100 – 17,000 / 18,800** Diesel, 0.18 – 0.61/ 0.67** Diesel, 0.04 – 0.15 / 0.17**

Fuel, Fuel consumption (l / h) Fuel, Fuel consumption (gal / h)

Diesel, 0.12 – 0.24 Diesel, 0.03 – 0.06

Rated voltage (V)

12

12, 24

12, 24

Rated power consumption (W)

14 – 29

15 – 40 / 55*

15 – 95 / 130**

Rated current (for 12 V) (A)

1.2 – 2.4

1.3 – 3.3 / 4.6*

1.3 – 7.9 / 10.8**

Rated current (for 24 V) (A)

0.6 – 1.7/ 2.3*

0.6 – 4.0 / 5.4**

Air Flow against 0.5 mbar (m 3 / h) Air Flow against 0.5 mbar (cfm) Dimensions L x W x H (mm) Dimensions L x W x H (inch)

93 55

132 / 140* 77.7/ 82.4*

200 / 220** 117.7/ 129.4** 423 x 148 x 162 16.6 x 5.8 x 6.3

310 x 120 x 118 12.2 x 4.7 x 4.7

423 x 148 x 162 16.6 x 5.8 x 6.3

Weight (kg) Weight (lbs)

2.6 5.73 60 2.36 22 0.87

5.9 13

5.9 13

Diameter air outlet (mm) Diameter air outlet (inch) Diameter exhaust (mm) Diameter exhaust (inch)

90 3.54 24 0.94

90 3.54 24 0.94

* Boost power level for a maximum duration of 6 hrs. ** Boost power level for a maximum duration of 30 min.

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Air Heaters Application Concept

B

D

F

G

C

A

E

C

C

C

C

B A

Space-saving and inconspicuous installation

Intake for fresh air from outside

C

Outlets for even distribution of warm air

D

Safe and clean: the fuel system

F E

Combustion-air intake

Stainless steel exhaust

G

Controls – simple and logical to use

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Air Heaters Selection Tool

What’s the Best Air Heating System for My Boat? 1. Select the length corresponding to your boat. 2. From there, trace a line to the left until you come to the line corresponding to the waters in which you plan to operate. 3. From there, trace a line vertically downwards until you come to the line corresponding to the season in which you plan to operate. 4. From there, trace a line to the right: You find the line corresponding to your type of boat in the upper section and then trace a line vertically downwards – that‘s the recommended system.

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Air Heaters Air Top 2000 STC

Air Top 2000 STC – quiet comfort

The new advantages of the Air Top 2000 STC marine kits „ New split marine wiring harness with two branches to battery and cabin control „ Two ports for diagnosis and MultiControl „ Low noise fuel pump with PWM operation „ New external temperature sensor with new design „ Easy combination with new MultiControl „ Easy to service and maintain, diagnostic capability „ Full W-bus compatibility of the heater „ Improved combustion air silencer reduces noise level

The quiet heater – the smallest air heater on the market. It offers excellent heat output and optimal economy.

For small boats with only one main cabin, one non-closable outlet is fully sufficient.

For this boat with two cabins and one head compartment one hot air outlet for each cabin is recommended. The main air duct should go into the salon and be non-closable.

Technical specifications

Air Top 2000 STC

EC approval mark ECE R122 (Heating) EC approval mark ECE R10 (EMC) Heating power, control range (kW) Heating power, control range (BTU/ h)

E1 00 0216 E1 04 1085

0.9 – 2.0 3,000 – 7,000

Fuel consumption (l / h) Fuel consumption (gal / h)

0.12 – 0.24 0.03 – 0.06

Fuels*

Diesel DIN EN 590

Rated voltage (V)

12

Rated power consumption (W)

14 – 29

Rated current at 12 V (A)

1.2 – 2.4

Air Flow against 0.5 mbar (m 3 / h) Air Flow against 0.5 mbar (cfm) Dimensions L x W x H (mm) Dimensions L x W x H (inch)

93 55

310 x 120 x 118 12.2 x 4.7 x 4.7

Weight (kg) Weight (lbs)

2.6 5.73 60 2.36 22 0.87

Diameter air outlet (mm) Diameter air outlet (inch) Diameter exhaust (mm) Diameter exhaust (inch)

* Information about further fuels on request.

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1

Scopes of delivery

Part number 5012554 Air Top 2000 STC Marine 12 V Diesel, SmarTemp, w/ Ducting 9034524 Air Top 2000 STC Marine 12 V Diesel, Base Heater Only

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The Marine heater kits include high quality stainless steel parts and accessories, external temperature sensor and effective combustion and exhaust air silencers.

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16

5

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Air distribution For the distribution of the hot air in your boat you need hoses, distributors and outlets. Please compose your air distribution system individually.

Item Qty

Description

1 1

Heater 12 V

2 1

Grille, clips open Ø 60

3 1

Heater control element

3a 1

MultiControl

4 1

Temperature sensor, external 2.5 m

3

5 1

Fuel pump DP42.4 with damper

Fuel supply For the installation of the heater in the engine compartment the fuel supply system has to be fire-resistant according to EN ISO 7840. Please order the adequate components additionally (fuel lines, fuel supply kit, rubber hose, fuel pump protection).

6 1

Support for fuel pump EPDM

7 1

Wiring harness with fuse holder 12 / 24 V

8 1

Wiring harness (fuel pump) 7,000 lg

9 1

Gasket

10 1

Exhaust gas reducing bush 22 / 24

11 1

Exhaust silencer, leakproof Ø 24; 1,800 lg

12 1

Exhaust through hull

13 1

Transparent fuel hose: 5,000 lg

4

Exhaust system Depending on the installation position and length of the exhaust pipe you may need a condensation water drain and an exhaust pipe insulation additionally.

14 5

Rubber fuel hose

15 1

Combustion air intake hose 300 lg

16 1

Combustion air intake silencer

17 1

Tank extracting device

18 1

Fuel filter

19 1

Heater bracket stainless steel

20

Vibration damper for fuel hose

5

Accessories (optional) For extension of your heater system you find comfort control elements as well as other installation and system components in the accessories section.

1

Bag (with mech. mounting hardware) consisting of:

21 10

Hose clamp (stainless) Ø 14

22 1

Pipe clip Ø 30

23 1

Hose clamp Ø 26 – 28

24 1

Hose clamp (stainless) Ø 16 – 27

25 17

Cable tie

SmarTemp Control 2.0

26 2

Angle bracket

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Air Heaters Air Top Evo 40

Air Top Evo 40 – the smart multi mode heater

The advantages of the Air Top Evo 40: „ 4.0 kW power for fast heating „ Low electrical power consumption due to new Intelligent Blower Control „ New flame detection through exhaust gas temperature sensor „ Automatic cold start function for quick warm-up „ Improved air intake silencer „ Vibration dampers for fuel line „ Compatible to new MultiControl digital user interface „ Silent operation due to lower blower speed and silent fuel pump (DP42.4)

High-output, compact and quiet, the heater is ideally suited for the most rigorous requirements. It can be upgraded with the new multi mode control panel to offer additional operation modes depending on individual heating requirements.

Each cabin and head compartment has its own air outlet. One outlet should be non-closable. The temperature sensor as well as the main air outlet is in the salon. The fresh air is taken in via the rear locker from outside.

In motor boats, the heater is usually placed in the engine compartment. The fresh air has to be taken in from outside the engine room. Special attention needs to be paid to a fire-resistant fuel supply system. One of the outlets should be non-closable.

Technical specifications

Air Top Evo 40*

EC approval mark ECE R122 (Heating) EC approval mark ECE R10 (EMC) Heating power, control range / boost (kW) Heating power, control range / boost (BTU/ h)

E1 00 0385 E1 05 5529

1.5 – 3.5 / 4.0* 5,100 – 12,000 / 13,600*

Fuel consumption (l / h) Fuel consumption (gal / h)

0.18 – 0.43 / 0.49* 0.04 – 0.11/ 0.12*

Fuels**

Diesel DIN EN 590

Rated voltage (V)

12, 24

Rated power consumption (W)

15 – 40 / 55*

Rated current at 12 V (A)

1.3 – 3.3 / 4.6*

Rated current at 24 V (A)

0.6 – 1.7/ 2.3*

Air Flow against 0.5 mbar (m 3 / h) Air Flow against 0.5 mbar (cfm) Dimensions L x W x H (mm) Dimensions L x W x H (inch)

132 / 140* 77.7/ 82.4*

423 x 148 x 162 16.6 x 5.8 x 6.3

Weight (kg) Weight (lbs)

5.9 13

Diameter air outlet (mm) Diameter air outlet (inch) Diameter exhaust (mm) Diameter exhaust (inch)

90 3.54 24 0.94

* Boost power level for a maximum duration of 6 hrs. ** Information about further fuels on request.

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Scopes of delivery

Part number 5013406 Air Top Evo 40 Kit, 12 V, Diesel, Marine Kit, SmarTemp, w/ Ducting 5013407 Air Top Evo 40 Kit, 12 V, Diesel, Marine Kit, SmarTemp, no Ducting 9039727 Air Top Evo 40, 12 V, Diesel, Base Heater Only 5013408 Air Top Evo 40 Kit, 24 V, Diesel, Marine Kit, SmarTemp, w/ Ducting (Available by special order) 9027981 Air Top Evo 40, 24 V, Diesel, Base Heater, Gasket & Fuel Pump The Marine heater kits include high quality stainless steel parts and accessories, long wiring harness, external temperature sensor and effective combustion

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Item Qty

Description

1 1

Heater 12 or 24 V

2 1

Grille

3a 1

Standard heater control element

4 1

MultiControl

5 1

Fuel pump DP42.4

6 1

Support for fuel pump EPDM

2

Air distribution For the distribution of the hot air in your boat you need hoses, distributors and outlets. Please compose your air distribution system individually.

7 1

Wiring harness (heater); 9,500 lg

8 1

Wiring harness (fuel pump) 7,000 lg

9 1

Gasket

10 1

Exhaust silencer leakproof 1,800 lg

11 1

Hose clamp Ø 28 – 35

12 1

Exhaust through hull

13 1

Transparent fuel hose 12 V: 5,000 lg; 24 V: 8,000 lg

3

Fuel supply For the installation of the heater in the engine compartment the fuel supply system has to be fire-resistant according to EN ISO 7840. Please order the adequate components additionally (fuel lines, fuel supply kit, rubber hose, fuel pump protection).

14 5

Rubber fuel hose

15 1

Combustion air intake hose 300 lg

16 1

Combustion air intake silencer

17 1

Tank extracting device

18 1

Fuel filter

19 1

Heater bracket stainless steel

20 1

Temperature sensor, external 2.5 m

21 2

Vibration damper for fuel hose

4

Exhaust system (optional) Depending on the installation position and length of the exhaust pipe you may need a condensation water drain and an exhaust pipe insulation additionally.

1

Bag (with mech. mounting hardware) consisting of:

22 10

Hose clamp (stainless steel) Ø 14

23 1

Hose clamp Ø 16 – 27 (combustion air)

24 2

Hose clamp Ø 26 – 28 (exhaust)

25 1

Pipe clip (stainless steel) Ø 30

26 17

Cable tie

5

27 2

Angle bracket

Accessories (optional) For extension of your heater system you find comfort control elements as well as other installation and system components in the accessories section.

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Air Heaters Air Top Evo 55

Air Top Evo 55 – for extreme conditions

The advantages of the Air Top Evo 55: „ 5.5 kW power for fast heating „ Low electrical power consumption due to new Intelligent Blower Control „ New flame detection through exhaust gas temperature sensor „ Automatic cold start function for quick warm-up „ Improved air intake silencer „ Vibration dampers for fuel line „ Compatible to new MultiControl digital user interface „ Silent operation due to lower blower speed and silent fuel pump (DP42)

Extremely powerful, compact and quiet, this heater ensures a comfortable climate for larger yachts even under the harshest conditions, and satisfies the most demanding requirements. It can be upgraded with the new multi mode user interface to offer additional operation modes depending on individual heating requirements. Two Air Top heaters can be combined into one system for increased heating demand (up to 11 kW). The whole system can be operated via one central user interface.

Each of this five cabin yacht has an individual air outlet. The air duct to the salon as well as the front should have at least 80 mm Ø to ensure a good air flow and one of the outlets should be non-closable. The fresh air is taken in via the rear locker from outside.

With the heater in the engine compartment, the fuel supply system must be designed to be fire-resistant. The air outlet to the salon has to be non-closable. Air outlets for the other cabins or the head compartment may be closable to enable individual heat regulation.

Technical specifications

Air Top Evo 55*

EC approval mark ECE R122 (Heating)

E1 00 0386

EC approval mark ECE R10 (EMC)

E1 05 5529

Heating power, control range / boost (kW) Heating power, control range / boost (BTU/ h)

1.5 – 5.0 / 5.5* 5,100 – 17,000 / 18,800*

Fuel consumption (l / h) Fuel consumption (gal / h)

0.18 – 0.61/ 0.67* 0.04 – 0.15 / 0.17* Diesel DIN EN 590

Fuels**

Rated voltage (V)

12, 24

Rated power consumption (W)

15 – 95 / 130*

Rated current at 12 V (A) Rated current at 24 V (A)

1.3 – 7.9 / 10.8*

0.6 – 4.0 / 5.4* 200 / 220* 117.7/ 129.5* 423 x 148 x 162 16.6 x 5.8 x 6.3

Air Flow against 0.5 mbar (m 3 / h) Air Flow against 0.5 mbar (cfm) Dimensions L x W x H (mm) Dimensions L x W x H (inch)

Weight (kg) Weight (lbs)

5.9 13

Diameter air outlet (mm) Diameter air outlet (inch) Diameter exhaust (mm) Diameter exhaust (inch)

90 3.54 24 0.94

* Boost power level for a maximum duration of 30 min. ** Information about further fuels on request.

22

1

Scopes of delivery

Part number 5013409 Air Top Evo 55 Kit, 12 V, Diesel, Marine Kit, SmarTemp, w/ Ducting 5013410 Air Top Evo 55 Kit, 12 V, Diesel, Marine Kit, SmarTemp, no Ducting 9027985 Air Top Evo 55, 12 V, Diesel, Base Heater Only 5013411 Air Top Evo 55 Kit, 24 V, Diesel, Marine Kit, SmarTemp, w/ Ducting (Available by special order) 5013412 Air Top Evo 55 Kit, 24 V, Diesel, Marine Kit, SmarTemp, no Ducting 9027986 Air Top Evo 55, 24 V, Diesel, Base Heater Only, Gasket & Fuel Pump The Marine heater kits include high quality stainless steel parts and accessories, long wiring harness, external temperature sensor and effective combustion and exhaust air silencers. Air distribution For the distribution of the hot air in your boat you need hoses, distributors and outlets. Please compose your air distribution system individually. Fuel supply For the installation of the heater in the engine compartment the fuel supply system has to be fire-resistant according to EN ISO 7840. Please order the adequate components additionally (fuel lines, fuel supply kit, rubber hose, fuel pump protection).

4

3a

7

1

26 27

19

2

8

9

20

24

25 23

11

12

10

15

16

13

21

5

21

18

22

6

14

22

17

Item Qty

Description

1 1 Heater 12 or 24 V 2 1 Grille 3a 1 Standard heater control element 4 1 MultiControl 5 1 Fuel pump DP42.4 6 1 Support for fuel pump EPDM 7 1 Wiring harness (heater); 9,500 lg 8 1 Wiring harness (fuel pump) 7,000 lg 9 1 Gasket 10 1 Exhaust silencer leakproof 1,800 lg 11 1 Hose clamp Ø 28 – 35 12 1 Exhaust through hull 13 1 Fuel hose 12 V: 5,000 lg; 24 V: 8,000 lg 14 5 Rubber fuel hose 15 1 Combustion air intake hose 300 lg 16 1 Combustion air intake silencer 17 1 Tank extracting device 18 1 Fuel filter 19 1 Heater bracket stainless steel 20 1 Temperature sensor, external 2.5 m 21 2 Vibration damper for fuel hose 1 22 10 Hose clamp (stainless steel) Ø 14 23 1 Hose clamp Ø 16 – 27 (combustion air) 24 2 Hose clamp Ø 26 – 28 (exhaust) 25 1 Pipe clip (stainless steel) Ø 30 26 17 Cable tie 27 2 Angle bracket Bag (with mech. mounting hardware) consisting of:

2

3

4

Exhaust system (optional) Depending on the installation position and length of the exhaust pipe you may need a condensation water drain and an exhaust pipe insulation additionally.

5

Accessories (optional) For extension of your heater system you find comfort control elements as well as other installation and system components in the accessories section.

23

Coolant Heaters

Thermo Pro 90

Space-saving installation in the engine room

Automatic overheat protection

Can be used to heat your hot sanitary water

Even distribution of warmth by means of radiators or blowers

Heating comfort just like at home

Compact design

Meets current Marine requirements and standards

Excellent possibilities for combining with Webasto BlueCool air-conditioning systems

Low fuel consumption

Greater comfort with our innovative Webasto ThermoConnect TCon2. Run your water or air heater easily with a smartphone.

24

Coolant Heaters Product Overview

See page 30

Thermo Pro 50 Eco

Thermo Pro 90 Thermo Pro 90 Chiller

See page 32

NEW

See page 34

Thermo Top Pro 120 Thermo Top Pro 120 Chiller Thermo Top Pro 150 Heat Only

See page 36

25

Coolant Heaters Product Overview

Part no.

EC approval mark

Heat output

Fuel, Fuel consumption

Rated voltage

12 V Diesel

24 V Diesel

part load

full load

Thermo Pro 50 Eco Marine

5010666

E1 00 0471 (ECE R122) E1 06 7609 (ECE R10) E1 00 0320 (ECE R122) E1 04 6196 (ECE R10)

2.5 kW 8,500 BTU / h

5.0 kW 17,100 BTU / h 9.1 kW 31,000 BTU / h

Diesel, 0.30 – 0.60 l / h Diesel, 0.08 – 0.16 gal / h Diesel 0.18 – 1.08 / 1.3 l / h Diesel 0.05 – 0.24 / 0.34 gal / h

24 V

Thermo Pro 90 Marine

5011094

5011095

1.8 – 7.6 kW 6,100 – 26,000 BTU / h

12 V, 24 V

Thermo Pro 90 Chiller

E1 00 0320 (ECE R122) E1 04 6196 (ECE R10)

1.8 – 7.6 kW 6,100 – 26,000 BTU / h

9.1 kW 31,000 BTU / h

Diesel 0.18 – 1.08/1.3 l / h Diesel 0.05 – 0.24 / 0.34 gal / h

12 V, 24 V

Thermo Top Pro 120

12.0 kW 40,950 BTU / h

Diesel, 1.6 l / h Diesel, 0.42 gal / h

12 V, 24 V

E1 00 0480, E1 00 0481 (ECE R122) E1 05 7735 (ECE R10) E1 00 0480, E1 00 0481 (ECE R122) E1 05 7735 (ECE R10) E1 00 0480, E1 00 0481 (ECE R122) E1 05 7735 (ECE R10)

Thermo Top Pro 120 Chiller

12.0 kW 40,950 BTU / h

Diesel, 1.6 l / h Diesel, 0.42 gal / h

24 V

NEW

Thermo Top Pro 150

15.0 kW 51,180 BTU / h

Diesel, 1.7 l / h Diesel, 0.45 gal / h

12 V, 24 V

NEW

NEW

Thermo Pro 50 Eco Marine

Thermo Pro 90 Marine

Thermo Top Pro 120 / 150

26

Rated power consumption

Flow rate of coolant pumps

Dimensions heater (L x W x H)

Dimensions control unit with mounting (L x W x H)

Weight heater incl. fuel pump

part load

full load

28 W 1.2 amps

46 W 1.9 amps

500 l / h against 0.14 bar 2.2 gal /min. 700 l / h against 0.3 bar 3.1 gal /min.

218 x 91 x 144 mm 8.6 x 3.6 x 5.7 inch 352 x 131 x 232 mm 13.9 x 5.2 x 9.1 inch

2.5 kg 5.3 lbs 5.3 kg 11.7 lbs

134 x 53 x 90 mm

90 W 7.5 amps at 12 V 3.8 amps at 24 V 90 W 7.5 amps at 12 V 3.8 amps at 24 V 80 W 6.7 amps at 12 V 3.3 amps at 24 V 80 W 3.3 amps at 24 V

20 – 83 W 3.0 – 6.9 amps at 12 V 1.5 – 3.5 amps at 24 V 20 – 83 W 3.0 – 6.9 amps at 12 V 1.5 – 3.5 amps at 24 V

700 l / h against 0.3 bar 3.1 gal /min.

352 x 131 x 188 mm 13.9 x 5.2 x 7.4 inch

134 x 53 x 90 mm

4.9 kg 10.8 lbs

1,500 l / h against 0.56 bar 6.6 gal /min.

470 x 200 x 200 mm 18.5 x 7.9 x 7.9 inch

11.7 kg 25.7 lbs

470 x 200 x 200 mm 18.5 x 7.9 x 7.9 inch

11.7 kg 25.7 lbs

1,500 l / h against 0.56 bar 6.6 gal /min.

470 x 200 x 200 mm 18.5 x 7.9 x 7.9 inch

11.7 kg 25.7 lbs

100 W 8.3 amps at 12 V 4.2 amps at 24 V

27

Coolant Heaters Application Concept

G

A

D

B

E

F

C

C

C

C

A

Space-saving and inconspicuous installation in the engine room

B

Boiler for heating hot water – for extra comfort

C

One radiator for each cabin allows an individual temperature control

D

Controls – simple and logical to use

F E

Coolant pump

Fresh water tank

G

Stainless steel exhaust

28

Coolant Heaters Selection Tool

Thermo Top Pro 120

Thermo Top Pro 150

Thermo Pro 90

What’s the Best Water Heating System for My Boat? 1. Select the length corresponding to your boat. 2. From there, trace a line to the left until you come to the line corresponding to the waters in which you plan to operate. 3. From there, trace a line vertically downwards until you come to the line corresponding to the season in which you plan to operate. 4. From there, trace a line to the right: Select the line corresponding to your type of boat in the lower section and then trace a line vertically downwards – that’s the recommended system.

29

Coolant Heaters Thermo Pro 50 Eco

Thermo Top water heaters

The advantages of water heaters: „ Even distribution of warmth by means of radiators „ Hot water for the shower and galley „ Space-saving installation „ Excellent possibilities for combining with Webasto BlueCool air-conditioning systems „ Separate temperature control in every cabin „ Low fuel consumption „ Preheating of the engine possible to avoid cold starts „ Robust aluminum casing, resistant to high temperature or salt What is the new generation about? ƒ Stepless heating power adjustment between 1.8 and 5 kW ƒ Less start-stops ƒ Exhaust temperature control for optimized environmental conditions ƒ Mainswitch with blinking code (analog control)

This compact 5 kW unit is ideal for the majority of marine applications. Compact design, variable temperature control, service friendly technology and low noise levels.

The Thermo Top Evo is placed in the locker compartment of the boat. Radiators are used to heat up the boat, because electrical autonomy in this size of boat is often very important and radiators do not consume electricity of the battery.

The Thermo Top Evo in the engine compartment is able to heat the entire boat. Each cabin has individually sized convectors to match the heating requirements.

Technical specifications

Thermo Pro 50 Eco

EC approval mark ECE R122 (Heating) EC approval mark ECE R10 (EMC)

E1 00 0471 E1 06 7609

Heating power (kW) Heating power (BTU / h) Fuel consumption (l / h) Fuel consumption (gal / h)

5.0 17,100

0.3 – 0.6 0.08 – 0.16

Fuels*

Diesel DIN EN 590

Rated voltage (V)

24

Rated power consumption (W) Rated power consumption (amps)

28 – 46 1.2 – 1.9

Flow rate of coolant pump (against 0.14 bar) (l / h) Flow rate of coolant pump (against 0.14 bar) (gal /min.) Flow rate of coolant pump (against 0.10 bar) (l / h) Flow rate of coolant pump (against 0.10 bar) (gal /min.)

500 2.2 900 4

Dimensions L x W x H (mm) Dimensions L x W x H (inch)

218 x 91 x 144 8.6 x 3.6 x 5.7

Weight (kg) Weight (lbs)

2.5 5.3

* Information about further fuels on request.

30

1

Scopes of delivery

Part number 5011447 Thermo Pro 50 Eco Marine 24 V Diesel

4

2

15

14

1

8

2

3

Water system For the distribution of heat in your boat you may need extra hoses, valves, expansion tank, convectors, air handlers etc. Please compose your water system individually.

7

10

6

13

5

9

11

12

Item SOD

Description

3

1

Heater

Fuel supply For the installation of the heater in the engine compartment the fuel supply system has to be fire-resistant according to EN ISO 7840. Please order the adequate components additionally (fuel lines, fuel supply kit, rubber hose, fuel pump protection).

2

Coolant pump U4847 with fixation

3

Heater bracket

4

MultiControl with bracket

5

Wiring harness

6

Exhaust reducer

7

Exhaust silencer

8

Exhaust through hull

9

Combustion air pipe

10

Air intake silencer

4

Exhaust system Depending on the installation position coolant pump and length of the exhaust pipe you may need a condensation water drain and an exhaust pipe insulation additionally.

11

Fuel pump DP42.4 with fixation

12

Fuel hose

13

Tank extracting device

14

Coolant connection piece

15

Coolant hose Mounting parts

5

Accessories (optional) For extension of your heater system you find comfort control elements as well as other installation and system components in the accessories section.

31

Coolant Heaters Thermo Pro 90/ Thermo Pro 90 Chiller

Thermo Pro 90 Marine – State-of-the Art Controller and Easy Service This device is ideal for daily use: infinitely variable power adjustment, high heat output, compact dimensions, service-friendly technology and an extremely low noise level. Thermo Pro 90 Chiller – the heater for integration into an A/C system If you want to build a BlueComfort system with a Thermo 90 heater, use the Thermo Pro 90 Chiller version. It comes with a special electronic control unit and without the water pump which is not needed.

The advantages of the Thermo Pro 90: „ Ideal for daily use „ Infinitely variable power adjustment „ High heat output „ Compact dimensions „ Service friendly technology „ Extremely low noise level

This 44’ sailing yacht uses convectors for all cabins to heat the boat. Convectors are noiseless and do not consume any electrical power off the battery, therefore resulting in a very high electrical autonomy.

In this 40’ motor yacht electrical fan blowers are used to heat up the boat. They are very compact and may be easily installed in small spaces, blowing hot air through air ducts into each cabin. The windscreen has a separate blower to demist and defrost.

Technical specifications

Thermo Pro 90

Thermo Pro 90 Chiller

EC approval mark ECE R122 (Heating) EC approval mark ECE R10 (EMC) Heating power, control range / boost (kW) Heating power, control range / boost (BTU/ h) Fuel consumption, control range / boost (l / h) Fuel consumption, control range / boost (gal / h)

E1 00 0320 E1 04 6196

E1 00 0320 (ECE R122) E1 04 6196 (ECE R10) 1.8 – 7.6 / 9.1 6,100 – 26,000 / 31,000

1.8 – 7.6 / 9.1 6,100 – 26,000 / 31,000

0.18 – 1.08 / 1.3 0.05 – 0.24 / 0.34

0.18 – 1.08 / 1.3 0.05 – 0.24 / 0.34

Fuels*

Diesel DIN EN 590

Diesel DIN EN 590

Rated voltage (V)

12, 24

12, 24

Rated power consumption, control range / boost (W) Rated power consumption, control range / boost (amps)

20 – 83 / 90 3.0 – 6.9 amps / 7.5 at 12 V, 1.5 – 3.5 / 3.8 at 24 V

20 – 83 / 90 3.0 – 6.9 amps / 7.5 at 12 V, 1.5 – 3.5 / 3.8 at 24 V

Flow rate of coolant pump (against 0.3 bar) (l / h) Flow rate of coolant pump (against 0.3 bar) (gal /min.)

700 3.1

700 3.1

Dimensions L x W x H (mm) Dimensions L x W x H (inch)

352 x 131 x 232 13.9 x 5.2 x 9.1

352 x 131 x 232 13.9 x 5.2 x 9.1

Weight (kg) Weight (lbs)

4.9 10.8

4.9 10.8

* Information about further fuels on request.

32

1

Scopes of delivery

Part number 5011094 Thermo Pro 90 Kit, 12 V, Diesel, Standard Kit 5011095 Thermo Pro 90 Kit, 24 V, Diesel, Standard Kit 9041365 Thermo Pro 90 12 V, Diesel, Base Heater 9041366 Thermo Pro 90 24 V, Diesel, Base Heater 9030723 Thermo Pro 90 Chiller 12 V, Diesel 9030722 Thermo Pro 90 Chiller 24 V, Diesel

6

7

18

17

8

22

13

5

21

20

16

4

15

19

23

3

14

11a

12a

11

9

12

2

Water system For the distribution of heat in your boat you may need extra hoses, valves, expansion tank, convectors, air handlers etc. Please compose your water system individually. Fuel supply For the installation of the heater in the engine compartment the fuel supply system has to be fire-resistant according to EN ISO 7840. Please order the adequate components additionally (fuel lines, fuel supply kit, rubber hose, fuel pump protection).

Item Qty Description 1 1 Heater 12 or 24 V including coolant pump

U4840 and electronic control unit (no co- olant pump with Thermo Pro 90 Chiller)

2 1 Electronic control unit 3 1 Fuel pump DP42.4 4 1 Wiring harness (heater, 570 lg) 5 1 Wiring harness (fuel pump, 5,000 lg) 6 1 Switch with lamp 12 or 24 V (not with 9029942A and 9029943A) 7 1 Fuse holder with wiring harness 8 1 Heater bracket 9 1 T-piece + fuel hoses & hose clamps (8 x 5 x 8) 10 1 Hose Ø 5 x 1.5; 6,000 lg 11 4 Fuel hose Øi 4.5 /Øa 10.5; 50 lg 11a 2 Fuel hose Øi 8 /Øa 12; 70 lg 12 8 Hose clamp (steel; Ø 10) 12a 4 Hose clamp (steel; Ø 12) 13 1 Bent hose Øi 20 / Øa 29; 2,200 lg 14 1 Air intake silencer PAK Øi 30,5 /Øa 38; 1,160 lg 15 1 Exhaust silencer Øa 38 16 1 Flexible pipe (inoxyd.) Øi 38 /Øa 42; 1,600 lg (1 x 1,000 mm + 1 x 600 mm)

3

4

Exhaust system Depending on the installation position and length of the exhaust pipe you may need a condensation water drain and an exhaust pipe insulation additionally.

5

Control element Please order an adequate control element. For the Thermo Pro 90 Chiller no control element is needed. The heater is activated via the air-conditioning control.

17 2 Connection pipe Ø 18 x 20 18 2 Connection pipe Ø 20 x 20 19 7 Hose clamp Ø 23 … 35 20 3 Hose clamp Ø 39 … 42 21 2 Pipe clip Ø 42 22 15 Cable tie 178 lg 23 1 Exhaust through hull

6

Accessories (optional) For extension of your heater system you find comfort control elements as well as other installation and system components in the accessories section.

33

Coolant Heaters Thermo Top Pro 120/120 Chiller

Greater performance and innovation in terms of customer comfort & safety

The advantages of the Thermo Top Pro 120:

„ Small, light and lean design „ Conventional diesel fuel and 100% paraffinic diesel fuel (incl. renewable fuels, such as HVO) „ ECU and all connections on one side „ Easy to reach plugs for a fast installation „ Low noise emission „ More safety and diagnostic functions „ New, powerful coolant pump U4850

The Thermo Top Pro 120 constitute a new generation of water heaters in the high-performance categories of 12 and 15 kW. The powerful heater is available in 12 and 24 V versions (heat only) and are also suited for use in marine environment.

In this 64’ sailing yacht the heater is installed in the technical compartment. Mainly convectors are used as heat exchangers. Fan blowers are only used in cabins with space restrictions or where quick heating up or air circulation is required.

The heater in this 50’ motor yacht provides heating for both decks. A combination of convectors and fan blowers is used.

Technical specifications

NEW

Thermo Top Pro 120

Thermo Top Pro 120 Chiller

EC approval mark ECE R122 (Heating) EC approval mark ECE R10 (EMC)

E1 00 0480, E1 00 0481 E1 05 7735

E1 00 0480, E1 00 0481 E1 05 7735

Heating power (kW) Heating power (BTU/ h) Fuel consumption (l / h) Fuel consumption (gal / h)

12.0 40,950

12.0 40,950

1.6 0.42

1.6 0.42

Fuels*

Diesel DIN EN 590

Diesel DIN EN 590

Rated voltage (V)

12, 24

24

Rated power consumption (W)

80 6.7 amps at 12 V 3.3 amps at 24 V

80 3.3 amps at 24 V

Flow rate of coolant pump (against 0.56 bar) (l / h) Flow rate of coolant pump (against 0.56 bar) (gal /min.)

1,500 6.6

––

Dimensions L x W x H (mm) Dimensions L x W x H (inch)

470 x 200 x 200 18.5 x 7.9 x 7.9

470 x 200 x 200 18.5 x 7.9 x 7.9

Weight (kg) Weight (lbs)

11.7 25.7

11.7 25.7

* Information about further fuels on request.

34

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