RV_910047_Catalog

Recreational Vehicles Catalog

2020

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Table of contents

Welcome to Webasto RV

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We are here to develop your business

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Webasto order processing instructions and policies

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Enjoy comfort, enjoy independence

10

Heating products

Heating solutions

13

Integrated heaters

18

Air heaters

22

Coolant heaters

30

Cooking solution

36

Main accessories for

39

heating system

Note: Not all products are available in each country.

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Welcome to Webasto RV

Live Adventure Ready with Webasto RV Solutions

Webasto’s vision is to provide innovative products that provide the ultimate in convenience and comfort. Real estate in and on your towable, motorhome or overland vehicle is precious. Webasto understands this and offers a line of technologically sophisticated products that can be installed inside or outside the vehicle and that draw from the vehicles gasoline or diesel fuel source. No need to carry extra cumbersome fuel tanks. Our product offering is perfect for adventurers who want to go anywhere in any weather.

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Webasto is here to support your business

Website: www.webasto.com/RV n Quick and appealing product guide n Dealer locator

Tech Webasto: www.techwebasto.com; 800-860-7866 n Academy n Warranty n Documentation n Contact n Software

RV training programs and technical guidelines n Powerful product training, also web-based training

n Regular updates on new features n arious modules adapted to audience

n Important guidelines for safe application engineering n Specialized trainings can be organized on demand

Marketing documentation and materials www.webastoliterature.com

n Sell sheets n Brochures n Catalogs

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This catalog has been designed to help you in defining a complete solution for each motorhome and towable.

Page header indicates which part and type of information you reached within each product section: Product overview, scopes of delivery, etc.

Colored highlights give you direct access to the product range

All accessories can be found in the separate heating accessories catalog.

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Webasto ordering instructions and best practices

How to place an order:

By Phone: 800.860.7866 (toll free) 810.593.6000 (local call) Please have all information prepared prior to calling: n PO Number n Part Number(s) n Ship to address, contact, & shipping method n Email address for order confirmation; order will need to be reviewed before the order will be processed & shipped

Email: order@webasto.com When placing orders via email, all orders must include: n Correct part numbers n Quantities n Pricing n Ship to location & shipping method n Email address for order confirmation; order will need to be reviewed before the order will be processed & shipped

Shipping Policy:

All orders received by 2:00 pm EST for product that is in stock and assembled will be shipped within two business days.

Freight Policy:

All orders are shipped F.O.B., Fenton, Michigan. Webasto has negotiated special rates with several carriers and offers these savings as a prepaid or bill back program .

If you choose to use the prepaid or bill back program , the freight will be charged on your invoice. Shipments can also be shipped freight collect.

Urgent/Emergency Orders:

Webasto will make every effort to ship emergency orders the same day or the next day via premium freight. An additional premium freight cost will be the responsibility of the person ordering.

Off-shore items are 2-3 weeks expedited.

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Webasto warranty information

Heaters – 24 Months All heater products - coolant heaters and bunk heaters/air heaters have a two year warranty from the date of installation, or 2,000 operating hours, whichever comes first. The warranty will be valid up to 3 years after the sale of the product but not to exceed 2 years from the date of installation.

Spare Parts – 6 Months All service parts have a 6 month warranty after installation or the balance of the warranty of the unit they are installed to whichever is longer. If the heater still has 12 months warranty left, the spare part will be covered under the heater’s warranty.

For complete details regarding Webasto’s Warranty Policy and online product registration, please visit: http://www.techwebasto.com/warranty/heatingwarranty.html

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Enjoy comfort & independence in any weather

Webasto’s investment in the RV industry has always focused on innovation as the main business development driver. Our vision is that we ensure greater comfort & freedom with our products designed for towable campers, motorhomes & overland vehicles. Offering heating & culinary systems which draw from a single fuel source (gasoline or diesel) Webasto heaters provide more independence and the convenience of not having to tote & store additional tanks of fuel (LPG gas). Webasto heating systems are time tested & their reliability has been proven for decades.

More space inside  All Webasto heaters can be mounted outside the vehicle. This significantly increases the total storage space inside the motorhome. Less weight  In winter in average 88.33% of the LPG gas carried with the RV is needed for heating. With Webasto products you can downsize your LPG stock to one single 5 kg bottle and gain up to 35 kg for additional load inside the vehicle. Increased fuel autonomy  Gasoline/diesel fuel is uniform worldwide and available 24 / 7 all year long with precise monitoring of fuel supplies via fuel-gauge.  No extensive procurement of LPG gas bottles in foreign countries necessary.  No adapter for foreign LPG gas bottle connectors necessary.  Heating whilst driving in any country without the need of purchasing additional security valves. Thus, enjoying a warm cabin from the very first minute on.

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Webasto international company timeline

1985 Webasto offers

Long Tradition Since its foundation Webasto has been a family-run company where high-performing quality products are our main purpose.

heaters from other markets on the RV market.

1990 Webasto offers RV

dedicated applications on the the RV market.

2000 Webasto goes international in the camping market.

2002 Webasto is the first to offer underfloor heating applications.

Innovative Technology High investments in R&D and the continuous development of new technologies allow us to keep all our customers satisfied.

2004 Webasto offers a diesel-fueled cooking solution only for RVs.

2006 Webasto develops heaters especially for the RV market.

2007 Webasto offers the first gas-free solution on the RV market.

Automotive Quality from the start Webasto stands for more than 110 years of experience and innovation in sunroofs, convertibles as well as heating, cooling and ventilation systems.

2009 Automatic Altitude Adjustment.

2010 * Webasto offers

Isotherm compressor fridges to the motor- home market.

2012 * Webasto provides the complete one-stop-shop hybrid solution. Market launch of the Dual Top Evo. Webasto offers compressor refrigerators for the towable market.

Reliable Products We are very grateful for the confidence our customers place in our products by voting our heating solutions one of the best brands in the market.

2014 * Market launch of BlueCool Drive 40 climate kit.

New generation of Air Top Evo 40 / 55.

2017 * Webasto introduces the Freeline 115 fridge, specially designed for use in RV vans. The Thermo Top EVO is launched in the RV market.

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(*International products may not be available in North America)

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Heating solutions

Adventure anywhere

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Heater selection

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Integrated heaters - Dual Top ST

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Application concept

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Advantages

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Air heaters

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Application concept

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Advantages

24

Air Top 2000 STC

26

Air Top Evo 40/55

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Coolant heaters

30

Advantages

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Thermo Top Evo

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Thermo Pro 90

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Adventure anywhere

Heating with gasoline or diesel Adventuring off the grid or independent from electricity is possible with Webasto heating & culinary solutions. Vacation where you want to, adventure farther without the worry of having to tote along cumbersome LPG tanks. Gasoline & Diesel Heating Benefits:  24/7 fuel availability world wide  Less hassle to find proper fittings & adapters in foreign countries  Space saving – no LPG Tanks to store  Save your back – no lugging and swapping out heavy LPG fuel tanks Innovative Technology for Unlimited Adventure

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Webasto – Fuel Operated Heater Worldwide Market Leader Every year, Webasto produces more than 1 million fuel operated heaters for many market segments: automotive, HD semi-trucks, light & medium duty vehicles, off-highway machinery, special vehicles, rail, bus, defense, recreational vehicles and commercial & pleasure watercraft. Quality, reliability and performance have always been our top priorities. We test our systems regularly in our own climatic test chambers against the highest quality standards, exposing products to varied and extreme temperatures and weather conditions. This enables us to adapt heaters & kits perfectly to your specific needs.

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Heater selection

Air heaters

Integrated heaters

Coolant heaters

Coming Soon

 Provides heating for your cabin & domestic hot water  Space saving design allows for installation inside or outside the vehicle  Precise & step-less cabin temperature controlQuick heat up  Quiet operation

 Provide warm air to the cabin of the vehicle  Quickly heats vehicle interior thanks to effective output  Available as a complete kit for easy retrofit installation  Automatic Altitude Adjustment Air Top 40/55  Quiet operation  Compact dimensions

 Provide engine pre-heat & interior cabin heat  Compact & light  4 Individual mounting brackets  Coolant inlet and outlets can be rotated to reroute coolant lines easier  Whisper Quiet Operation with the new DP 42 fuel pump  Simple Diagnostic blink code for end user.

Application Examples

Towable Camper

Sprinter 4x4

Overland Vehicle

 Air heater  Coolant heater

 Dual Top ST  Diesel Cooker X100  Air heater  Coolant heater

 Dual Top ST  Diesel Cooker X100  Air heater  Coolant heater

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Integrated heaters

Dual Top ST

Webasto Dual Top ST: The sophisticated integrated heater solution

Robust casing

Precise and stepless cabin temperature control

Different winter or summer settings possible

Two air outlets provide the option to heat the vehicle from two directions

Supply of warm air and hot water in one solution

Stainless steel boiler

Developed for outside mounting

The Dual Top ST standard manual control  Two knobs to choose operation mode and desired temperature  Summer mode with either hot water at 104° F or 158° F (40°C or 70°C)  Winter mode with air heating only or combined with hot water up to 158° F (70°C)  Autodrain function of boiler  Additional manual or automatic antifreeze function

Digital Control Panel (optional)  Modern design  Easy navigation  Programmable comfort at any time

Part Number 1320808A

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Integrated heaters

Coming Soon

Dual Top ST

Dual Top ST – Warm air and water The Webasto Dual Top ST is a multimode operation system to provide heating and hot water in all seasons. It can be installed outside the vehicle to free storage space.

Technical specifications:

Dual Top advantages:  Space Saving  Efficient heating  Up to 20,470 BTU/h of heating power with Diesel  2 year limited warranty (2,000 hours)

Dual Top ST

Part Number

Heating power

Fuel

Fuel consumption

Coming Soon

Rated voltage

Operating voltage range

Rated power consumption

Boiler capacity

Air flow

Dimensions (L x W x H)

Weight

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Integrated heaters Application concept

The Webasto Dual Top ST was especially developed for outside installation.

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Integrated heaters Advantages

Coming Soon

Dual Top ST Heater Advantages  Energy efficient

How Webasto Dual Top ST heaters work Webasto Dual Top ST is an integrated air and water heating system that operates efficiently and cost-effectively. When the unit is switched on, the dosing pump feeds fuel from the vehicle fuel tank to the heater. Here the fuel is automatically ignited by means of a glow plug. In the combustion chamber, the flame heats up the heat exchanger. The unit takes air in from the outside for combustion purposes and the exhaust is discharged to the outside. During heating, the integrated fan takes in the cold air from inside of the vehicle and routes it through the unit. As the air flows through the heat exchanger, it heats up and is then distributed through the outlets back into the vehicle. The connected hot air ducting now spreads the air evenly throughout the vehicle interior. A temperature sensor constantly measures the interior temperature and automatically adapts the heating power output by adjusting the amount and temperature of air passing through the unit. For heating the vehicle evenly, Dual Top ST has two outlets delivering the heated air.

 Standard 2-year warranty (North America)  Complete solution for warm air and hot water  Space Saving Design, Can be installed inside or outside the vehicle  Operates while driving or parked  Antifreeze mode, Antifreeze function and continuous adjustable temperature control  Smooth burner and blower operation provides low noise and fuel consumption  Efficient performance up to 7,200 feet

The advantage here is that the vehicle can be heated from two directions, guaranteeing perfect warm air distribution.

All Dual Top ST heaters have an 2.6 gallon (10 liter) capacity boiler where water is being heated up to 104° or 158° F (40° or 70°C). The Dual Top ST also features a separate antifreeze mode that can be selected at the control panel and which ensures that the boiler and cabin temperatures remain above freezing point. If the water temperature falls below 43° F (6°C), the automatic drain function ensures that water is emptied from the boiler – even if the heating system is switched off. In addition, the boiler can be drained manually directly at the control panel.

10”

21”

14”

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Air heaters

Air Top 2000 STC, Evo 40/55:

Precise electronic temperature control system maintains a constant cabin temperature through stepless modulation

Quiet operation

Automatic altitude adjustment due to integrated air pressure sensor (Air Top Evo 40/55)

Continuous heating power output provides exactly the heating energy needed

Recirculated air intake

Robust composite casing

High air flow output due to powerful radial blower

Very low electrical power and fuel consumption

Standard Rheostat Controller: for Air Top 2000 STC, Evo 40/55

SmarTemp Control 2.0 (optional): for Air Top 2000 STC, Evo 40/55

n Programmable heater start time n Ergonomic design n Large backlit screen n Ambient temperature display

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Air heaters

SEE PAGE 28

 Air Top 2000 STC

SEE PAGE 30

 Air Top Evo 40

SEE PAGE 32

 Air Top Evo 55

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Air heaters Application concept

Air heater can be installed inside or underneath the vehicle

A

Hot air outlet: Hot air is distributed through a ducting system

A

B

Exhaust pipe

F

C

Silencer

D

Combustion air intake

B

E

Fuel supply leads to the vehicle fuel tank or fuel return line

C

D

E

F

Fresh air intake

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Air heaters Advantages

How Webasto air heaters work When the unit is switched on, the dosing pump feeds fuel from the vehicle fuel tank to the heater. Here the fuel is automatically ignited by means of a glow plug. If combustion does not occur immediately, the unit automatically repeats the start-up procedure. In the combustion chamber, a flame is lit which heats up the heat exchanger. The unit takes air in from the outside for combustion purposes and the combusted exhaust air is discharged to the outside. During heating, the integrated fan takes in the air to be heated through the inlet and feeds it through the unit. As the air flows through the heat exchanger, it heats up and is then distributed through the outlet. The connected hot air ducting now spread the air evenly throughout the vehicle interior. Due to the unit’s own separation of the combustion circuit from the heating circuit, there is no impairment of the quality of the hot air. A temperature sensor constantly measures the interior temperature and automatically adapts the heating power output by adjusting the amount of air passing through the unit. In this way, the temperature selected by the user is rapidly reached and maintained at a constant level. After the unit has been switched off, the combustion process is terminated in a controlled manner. For this purpose, the unit briefly goes into re-run mode to cool itself down. It is then immediately ready for restarting.

Webasto Air Heater Advantages  Up to 7,000 BTU/h output Air Top 2000 STC  Up to 13,650 BTU/h output Air Top Evo 40  Up to 18,800 BTU/h output Air Top Evo 55  Automatic Altitude Adjustment Air Top Evo 40/55 7,200 ft (2,200 m)  Compact design, easy installation  Quiet operation & low fuel consumption  High heat output  Diesel-fueled, directly fed from the tank  CARB approved and EPA SmartWay verified

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Air heaters Air Top 2000 STC

Air Top 2000 STC – quiet comfort The quiet heater – the smallest air heater on the market. It offers excellent heat output and optimal economy.

The advantages of the Air Top 2000 STC  Quick heat up times / effective heat output  Affordable operation  Compact design  Whisper quiet  Additional functions like ventilation mode and timer included with SmarTemp Control 2.0

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Air heaters Air Top 2000 STC

Available Air Top 2000 STC Heater Kits:

Technical Specifications

Air Top 2000 STC

Air Top 2000 STC Diesel Kit with Rheostat (12 V) Part Number: 5012550 Air Top 2000 STC Diesel Kit with SmarTemp 2.0 (12 V) Part Number: 5012555 Air Top 2000 STC Gasoline Kit Part Number: 5012558 (does not include ducting)

Heating Capacity

3,100 – 7,000 BTU/h (0.9 – 2.0 kW)

Fuel

Diesel, Gasoline

Fuel Consumption

0.03 – 0.06 gal/h (0.12 – 0.24 l/h)

Rated Voltage

12 or 24 V

Operating Voltage Range

10.5 – 16 or 21 – 32 V

Rated Input

1.25 – 2.45 Amps (14 – 29 Watts)

Optional Accessories:

Air Flow

55 cfm (93 m 3 /h)

Dimensions (L x W x H)

12.25 x 4.78 x 4.85 in (311 x 120 x 121 mm)

SmarTemp Control 2.0 Retrofit Kit (with harness) Part Number: 5013700

Weight

5.73 lbs (2.6 kg)

Remote Temperature Sensor Part Number: 1319842

System Schematic

SmarTemp Control 2.0 for Air Top 2000 STC

n Programmable heater start time n Ergonomic design n Large backlit screen n Ambient temperature display

Standard Kit Components:  Integrated Control Unit  On/Off Switch with Variable Temperature Control  Fuel Metering Pump w/Mounting Bracket  Fuel Line  Fuel Filter*  Universal Fuel Standpipe  Heater Mounting Bracket w/Gasket  Wiring Harness w/Fuse Holder  Exhaust Tubing  Combustion Air Tubing and Heater Ducting (Diesel Kits Only)  Air Inlet/Outlet Vent  Operation/Installation Manual  2 year limited warranty (2,000 hours)

6. Exhaust Outlet 7. Fuel Metering Pump 8. Fuel Filter* 9. Fuel Standpipe

1. Air Top 2000 STC Heater 2. Control Dial 3. Cold Air Inlet 4. Hot Air Outlet/Ducting 5. Combustion Air Inlet *Fuel filter diesel units only

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Air heaters Air Top Evo 40/55

Air Top Evo 40 – efficient & quiet This heater is a great addition to any size RV. It provides ample heat and runs whisper quiet. Thanks to its smart engineering Webasto air heaters are compact and can be installed in a variety of locations.

Available Air Top Evo 40 Heater Kits:

The advantages of the Air Top Evo 40  Heat output to 13,650 BTU/h (4.0 kW)  Low power consumption  Whisper quiet operation  Flame detection through exhaust gas temperature sensor  Automatic altitude adjustment standard

Air Top Evo 40 Diesel Kit (12V) Part Number 5011170 Air Top Evo 40 Gasoline Kit (12V) Part Number 5011183

Optional Accessories:

SmarTemp Control 2.0 Part Number: 5010624 Requires adaptor Harness Evo 40/55 Part Number 5012138

n Programmable heater start time n Ergonomic design n Large backlit screen n Ambient temperature display

Technical Specifications Air Top Evo 40/55

Air Top Evo 40

Air Top Evo 55

ECE approval number ECE R122 (heating)

E1 00 0385

E1 00 0386

ECE approval number ECE R10 (EMC)

E1 04 5529

E1 04 5529

Heating capacity, control range / boost

5,100 – 12,000 / 13,650 BTU/h (1.5 – 3.5 / 4.0 kW)

5,800 – 12,000 / 13,650 BTU/h (1.7 – 3.5 / 4.0 kW)

5,100 – 17,000 / 18,800 BTU/h (1.5 – 5.0 / 5.5 kW)

5,800 – 17,000 / 18,800 BTU/h (1.7 – 5.0 / 5.5 kW)

Fuel consumption, control range / boost

0.05 – 0.11 / 0.13 gal/h (0.18 – 0.43 / 0.49 l/h)

0.07 – 0.14 / 0.15 gal/h (0.25 – 0.51 / 0.58 l/h)

0.05 – 0.16 / 0.18 gal/h (0.18 – 0.61 / 0.67 l/h)

0.07 – 0.19 / 0.21 gal/h (0.25 – 0.73 / 0.80 l/h)

Nominal voltage

12 V

24 V

12 V

12 V

24 V

12 V

Rated power consumption, control range/boost @ 12 V

1.25 –3.3 / 4.58 Amps (15 – 40 / 55 W)

1.25 –7.9 / 10.8 Amps (15 – 95 / 130 W)

Heating air volume flow against 0.5 mbar, control range / boost

77.7 / 82.4 cfm (132 / 140 m 3 / h)

117 / 129.5 cfm (200 / 220 m 3 / h)

Fuels

Diesel

Gasoline

Diesel

Gasoline

Operating temperature range

–40 to +104 °F (–40 to +40 °C)

–40 to +104 °F (–40 to +40 °C)

Dimensions (L x W x H)

16.7 x 5.8 x 6.4 in (423 x 148 x 162 mm)

16.7 x 5.8 x 6.4 in (423 x 148 x 162 mm)

Weight

13 lbs (5.9 kg)

13 lbs (5.9 kg)

Automatic altitude compensation

7,218 ft (2,200 m)

7,218 ft (2,200 m)

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Air heaters Air Top Evo 40/55

Air Top Evo 55 – efficient & quiet for extreme conditions Powerful, compact and quiet this heater provides a comfortable climate inside large motorhome‘s even under harsh weather conditions.

Available Air Top Evo 55 Heater Kits:

The advantages of the Air Top Evo 55  Heat output to 18,767 BTU/h (5.5 kW)  Low power consumption  Whisper quiet operation  Flame detection through exhaust gas temperature sensor  Automatic altitude adjustment standard

Air Top Evo 55 Diesel Kit (12V) Part Number 5011177 Air Top Evo 55 Gasoline Kit (12V) Part Number 5011181

Optional Accessories:

SmarTemp Control 2.0 Part Number: 5010624 Requires adaptor Harness Evo 40/55 Part Number 5012138

n Programmable heater start time n Ergonomic design n Large backlit screen n Ambient temperature display

System Schematic Air Top Evo 40/55

Kit Components Air Top Evo 40/55: n Heater n Fuel Pump n Base Seal

n Heater Wire Harness n Fuel Pump Harness n Fuel Line

n Fuel Standpipe n Exhaust Tubing n Flexible Stainless Steel Exhaust pipe n Combustion Air Tubing n Flexible Ducting (Diesel Kits Only) n Air Outlets n Operation/Installation Manual  2 year limited warranty (2,000 hours)

6. Exhaust Outlet 7. Fuel Metering Pump 8. Fuel Filter 9. Fuel Standpipe

1. Air Top Evo 40/55 Heater 2. Control Dial 3. Cold Air Inlet 4. Hot Air Outlet/Ducting 5. Combustion Air Inlet

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Coolant heaters

Thermo Top Evo

Automatic overheat protection

Space-saving installation in the engine room

Even distribution of warmth by radiators or blowers

Compact design

Low fuel consumption

SmarTemp Control fx 2.0 (optional): for coolant heaters

n Programmable run times n Ergonomic design n Large backlit screen n Programmable low voltage disconnect

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Coolant heaters

SEE PAGE 38

 Thermo Top Evo

SEE PAGE 40

 Thermo Pro 90

How Webasto coolant heaters work When the unit is switched on, the dosing pump feeds fuel from the vehicle fuel tank to the heater. Here the fuel is automatically ignited by means of a glow plug. If combustion does not occur immediately, the unit automatically repeats the start-up procedure. In the combustion chamber a flame is lit which heats up the heat exchanger. The unit takes air in from the outside for combustion purposes and the exhaust is discharged to the outside. During heating an internal circulation pump feeds the water glycol mixture through the unit. As the water glycol mixture flows through the heat exchanger, it heats up. In the connected water circulation system, heat exchangers then transfer the energy to the interior and the engine.

Once the vehicle interior or engine has warmed up, the heat requirement is reduced and the water temperature continues to rise. At a pre-set temperature threshold the unit reduces output at this moment or goes into standby mode.

The heating procedure automatically restarts when the water temperature drops below a certain level. The unit thus adapts the heat output automatically to the heat requirement.

After the unit has been switched off, the combustion process is terminated in a controlled manner. For this purpose, the unit briefly goes into re-run mode to cool itself down. It is then immediately ready for restarting.

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Coolant heaters Advantages

System Schematic

The advantages of a Webasto water heater  Engine pre-heating  Cabin heating  Heating power up to 17,200 BTU/h (5 kW) Thermo Top Evo or up to 30,709 BTU/h (9 kW) Thermo Pro 90  Less emissions due to engine pre-heating  Very fast heat-up phase

 Quiet operation  Single fuel source

1 Combustion Air Fan 2 Motor 3 Igniter / Flame Detector 4 Burner Evaporator 5 Combustion Chamber 6 Coolant Temperature Sensor

10 Heater Body 11 Heat Exchanger 12 Circulation Pump 13 Fuel Metering Pump 14 Exhaust Outlet 15 Fuel Line 16 Magnets (for Hall Sensor) 17 Combustion Air Inlet 18 Hall Sensor 19 Electronic Control Unit

7 Coolant Outlet 8 Overheat Sensor 9 Coolant Inlet

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Coolant heaters Thermo Top Evo

Thermo Top Evo The Thermo Top Evo is the combination of the popular Webasto parking heater adapted to the specific needs of RV enthusiasts. It allows unlimited heating and offers the double function of heating the cabin and preheating the engine.

Technical Specifications

The adantages of the Thermo Top Evo:  Lightest and most compact heater offered  Customized mounting 4 individual brackets  Coolant inlet and outlets can be rotated to reroute coolant lines easier  Whisper quiet operation with the New DP 42 fuel pump  Simple diagnostic blink code for end user. Will not need to contact dealer to read fault codes

Thermo Top Evo

8,600 - 17,000 BTU/h (2.5 - 5.0 kW)

Heating Flow [kW] (Partial Load / Full Load)

Diesel, Arctic Diesel

Fuel

12 V 10 to 16.5

Nominal Voltage (Suitability for special fuels) Operating Voltage

41 W

Power Consumption (including coolant pump)

14 Amps

Power Consumption During Start-up at 12 V

DP 42 / U4847 econ

Fuel Pump / Coolant Pump

61 dB

Noise Emission

8.54 x 3.58 x 5.79 in (217 x 91 x 147 mm)

Dimensions (L x W x H) (without coolant pump)

4.6 lb. (2.1 kg)

Weight

Blink Code, Diagnostic Tool

Diagnostic

Available Thermo Top Evo Heater Kits:

Thermo Top Evo Diesel Kit w/SmarTemp Control fx 2.0 (12 V) Part Number: 5013379 Thermo Top Evo Diesel Kit (12 V) Part Number: 5013378

Standard Kit Components: n Integrated Control Unit n On/Off Switch n Fuel Metering Pump w/Mounting Bracket

Thermo Top Evo Diesel Kit w/Enclosure (12 V) Part Number: 5013389

n Fuel Line n Fuel Filter n Universal Fuel Standpipe n Exhaust Tubing n Combustion Air Tubing

SmarTemp Control fx 2.0:

n Programmable heater start time n Ergonomic design n Large backlit screen n Ambient temperature display

n Wiring Harness w/ Fuse Holder n Operation/Installation Manual n 2 Year/2000 Hour Limited Warranty

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Coolant heaters Thermo Pro 90

Thermo Pro 90 The Thermo Pro 90 enables the pre-heating of the passenger compartment in medium to large vehicles and optional engine pre-heating.

Technical specifications

Thermo Pro 90

The adantages of the Thermo Pro 90:  Heating power up to 31,000 BTU/h (9.1 kW)  Low weight, compact design  High operational readiness of vehicles even at low temperatures  Automatic altitude adjustment up to 11,483 ft (3.500 m)

6,100 – 26,000 BTU/h / 31,000 BTU/h (1.8 – 7.6 kW / 9.1 kW)

Heating Capacity (Control range / Boost) Fuel Consumption (Control range / Boost)

0.05 – 0.23 gal/h / 0.29 gal/h (0.2 – 0.9 l/h / 1.1 l/h)

JP8, Diesel 1, Diesel 2, Arctic, Biodiesel (PME)

Fuels (Suitability for special fuels)

12 or 24 V

Rated Voltage

Power Consumption (Part load - full load / Boost)

37 – 83 W / 90 W

Available Thermo Pro 90 Heater Kits:

- 40° to +176° F (- 40° to +80° C)

Operational Temperature Range

15 x 5.5 x 9.13 in (381 x 140 x 232 mm)

Dimensions L x W x H in (mm)

Thermo Pro 90 with Enclosure Box (12 V) Part Number: 5010872

10.8 lbs (4.9 kg)

Weight

Optional Accessories: SmarTemp Control fx 2.0 Part Number: 5010633

Technical specifications for circulating pump (attached to heater)

U4840

3 gal/min (700 l/h)

Coolant Flow

n Programmable heater start time n Ergonomic design n Large backlit screen n Ambient temperature display

7.1 x 2.9 x 4.4 in (180 x 74 x 112 mm) including connectors

Dimensions L x W x H in (mm)

1.5 lbs (0.7 kg)

Weight

System Schematic

13

Standard Kit Contents: n Heater n Enclosure Box

11

1

3 2

10

4

12

6

n Integrated Control Unit n Fuel Metering Pump DP42 n Circulation Pump U4840

5

9

8

7

1. Webasto Thermo Pro 90 2. Electronic Control Unit 3. Fuel Metering Pump

8. Muffler 9. Air Intake Tubing 10. Water Circulating 11. Fuel Line Coupler 12. Clamp 13. On/Off Switch

n On / Off Switch n Wiring Harness n Fuel Standpipe n Fuel Line n Exhaust System n Installation Hardware n Installation/Operation Instructions

4. Fuel Line 5. Fuel Filter

6. Fuel Standpipe 7. Exhaust Tubing

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Coolant heaters Thermo Pro 90

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Diesel cooker Application concept

The Webasto Diesel Cooker allows cooking with no open fame

36

Diesel cooker Advantages

The advantages of Webasto diesel cookers  No open flame  Robust, high quality CERAN ® cooking surface  Easy to use and to clean  Low current and fuel consumption  Altitude function for optimal use in mountains  Hot plate indication light  Diesel-fueled, directly fed from the tank  Easy installation thanks to compact size

How the diesel cooker works The heat generated by the fuel combustion process is transferred to the ceramic surface, and the exhaust gas is directed out of the vehicle.

Cooking worktop

Protection housing with cooling fan

Diesel Cooker:

Diesel Cooker X 100 (12 V) Part Number: WA90000B

Exhaust gas pipe

Fuel line

Outside pipe, 60 mm, for cooling purposes

Vehicle floor

Exhaust is channelled outside

Pipe passes through vehicle floor, sealed with silicon

Technical specifications:

Diesel Cooker X 100

Cooking power (kW)

0.9 - 1.9

Power consumption (A)

0.3 (max. at start-up approx. 8 A for 4 min.)

Fuel

Diesel

Fuel consumption gal/h (l/h)

0.24 -.05 (0.09 - 0.18 )

Start-up time (min)

~ 3

Rated voltage (V)

12

Dimension of CERAN ® hot plate L x W x H (mm) Dimension of protective casing L x W x H (mm)

18“ x 12“ x 2“ (466 mm x 316 mm x 50 mm)

22“ x 14“ x 7“ (565 mm x 366 mm x 172 mm) .78“ waste air nozzle (2 cm)

17.5 lbs. (8 kg) Hot Plate 3 lbs. (1.5 kg) Casing

Weight lbs. (kg)

37

38

Main accessories for heating systems

Hot air ducting

40

Exhaust system

46

Fuel system

48

Control elements

50

Mounting parts

51

Diagnostics

52

39

Air flow resistance calculation Hot air ducting

In order to ensure a correct application with correct air ducting system, a continuous main line with openings that cannot be closed must be ensured. When branches are used, the lines branching off the main line are not taken into account. As a result, the branches can also be designed in a way to be closed. The following table lists several air ducting parts. The sum of resistance points must not exceed the maximum number of resistance points for each air heating model.

Air Top 2000 STC (325 P)

Air Top Evo 40 (550 P) / Air Top Evo 55 (375 P)

60 mm inlet

90 mm inlet

Dim. in mm

Id.

Dim. in mm

Id.

Intake grill / grille

60

1320163

90

1310581

Flexible tubing per meter

60

various

90

various

Elbow in flexible tube

60

various

90

various

Reducing adapter

90>80

1320925

Hose connector

60

1320469

90

1319869

Elbow in flexible tube

90

1320706

Branch

60 / 60 / 60

1320472

90 / 60 / 90

1320707

D2a

D1a

D1a

L

80 / 55 / 55

1320753

Y-piece

80 / 60 / 60

1320471

90 / 90 / 90

1320470

40

Air flow resistance calculation Hot air ducting

Air Top 2000 STC (325 P)

Air Top Evo 40 (550 P) / Air Top Evo 55 (375 P)

60 mm inlet

90 mm inlet

Dim. in mm

Id.

Dim. in mm

Id.

T-piece

60 / 60 / 60

1320474

90 / 90 / 90

1320473

T-piece

60 / 60 / 60

1320474

90 / 90 / 90

1320473

Distributor with control valve

60 / 60 / 60

1320352

90 / 90 / 90

1320926

Di

Di

Di

Threaded T-piece

60 / 60 / 60

1320476

90 / 60 / 90

1320475

Threaded T-piece

60 / 60 / 60

1320476

90 / 60 / 90

1320475

90 / 60 / 90

1320475

Closeable air outlet

1320206

1320207

1320713

1320937

1320355

60

1320208

90

Outlet

1320204

1320205

1320709

Ø60

1320933

Ø90

1320710

45°

1320761

45°

1320354 German P/N Special Order

Outlet

1320934

1320935

Ø90, 90°

1320932

Ø90, 90°

1320711

Wall socket

60

1320923

90

1320924

41

Hot air ducting

Distributor

Part Number

Distributor Y-piece D1a = 60, D2a = 60

n n n

1320814

n n

1320470

D1a = 90, D2a = 90

n

1320471

D1a = 80, D2a = 60

Plastic, black

T-piece Da = 60

Da

n n n

1320474

Da

n n

1320473

Da = 90

L = 110, 90°, plastic, black

L

Da

T-piece with thread Di = 60, Da = 60

n n n

1320476

n n

1320475

Di = 60, Da = 90

90°, plastic, black, with thread

Da

Di

End Cap Da = 60

n n n

1320477

n

1319870 Special Order

Da = 90

Da

Plastic, black

Junction fitting 60 x 60 x 60 Branch wye

D2a

D1a

n n

1320472

D1a

n

1320707

90 x 60 x 90 Branch wye

L

Distributor

Part Number

double fitting Da = 60, L = 50

n n n

1320469

n n

1319869

Da = 90, L = 50

Da

Plastic, black, to connect flexible pipes

L

42

Hot air ducting

Air Intake

Part Number

Protection grille Di = 60

n

1320163

n

Di = 90

1310581

Plastic, black, for air intake and outlet of heater

Reducer for air hose

n n

1320185

D1a = 90, D2a = 80, L = 45

D1a

n n

1319477

D1a = 80, D2a = 55, L = 82

D2a

Plastic, black, for flexible pipe

L

Ducting

Part Number

Flexible pipe Di = 60, L = 25,000, APK, black, with Webasto Logo

n n n

50398497

n n n

5000318

Di = 60, L = 10,000, APK, black, with Webasto Logo

n n n

5000316

Di = 60, L = 2,000, APK, black, with Webasto Logo

n n n

5000317

Di = 60, L = 5,000, APK, black, with Webasto Logo

n

50398519

Di = 80, L = 25,000, APK, black, with Webasto Logo

n

5000321

Di = 80, L = 10,000, APK, black, with Webasto Logo

Di

n

5000319

Di = 80, L = 2,000, APK, black, with Webasto Logo

n

5000320

Di = 80, L = 5,000, APK, black, with Webasto Logo

n n

5090395

Di = 90, L = 25,000, APK, black, with Webasto Logo

n n

5000753

Di = 90, L = 5,000, APK, black, with Webasto Logo

Hose specifications APK: Aluminium, Paper, Plastic – black, with white Webasto logo PAPK: Paper, Aluminium, Paper, Plastic – grey, with red and blue Webasto logo, extra strong 4 layer design

Insulated hoses Di = 80

n

1321515

n n

1321517

Di = 90

PAK L = 12000 mm, with 10 mm EPDM insulation to minimize heat losses, saves up to 150 W heating energy per 1 m hose length

Di

43

Hot air ducting

Adaptors

Part Number

Elbow Da = 90, 90 °, plastic, black

n n

1320706

Wall feed-through Da = 60

Da2

n n n

1320923

n n

1320924

Da = 90

Plastic, black

Silencer

Part Number

Air ducting silencer Di = 90, Da = 122, L = 317, plastic

Da

n n

1320996 Special Order

317

Di

Dual Top Evo specific air accessories

Part Number

Rubber bellow Kit incl. hose connector and cable binder

n

9018647

Air intake cover D = 60

n

1314904

D

44

Hot air ducting

Outlets

Part Number

Air Outlet , closeable Da = 60, black

n n n

1320206

n n n

1320207

Da = 60, white,

n n n

1320937

Da = 60, grey

n n n

1320208

Da = 60, brown

n n

1320355

Da = 90, black

n n

1320713

Da = 90, white

n n

1320714 Special Order

Da = 90, grey

L = 30, plastic, outlet closeable, bag with wall feed through

Air Outlet Da = 60, black

n n n

1320934

n n n

1320935

Da = 60, white

n n

1320932

Da = 90, black

n n

1320711

Da = 90, grey

L = 30, plastic, straight air flow, bag with wall feed through

Air Outlet D1a = 80, D2a = 110

n n

1322710

L = 65, 90° air flow, plastic, black, insert grid, rotating

Air outlet, 45 ° Da = 60, black

n n n

1320204

n n n

1320205

Da = 60, white

n n n

1320933

Da = 60, grey

n n n

1320761

Da = 60, brown

n n

1320709

Da = 90, black

n n

1320710

Da = 90, white

n n

1320354 Special Order

Da = 90, grey

L = 30, plastic, 45°, bag with wall feed through

Hose connector for threaded outlets Da = 60

Da1

n n n

1320922

n n

1320468

Da = 90

L = 60, plastic, black

Wall pipe D1a = 110, D2a = 80

Da2

n n

1319471 Special Order

Da1

L = 73, plastic, black

45

Exhaust system

Part Number

Flexible exhaust pipe, two-ply Tube Flex SS 22mm x 1m with end cap

n

n

n

50900126

n

5000325

Tube Flex SS 24mm x 10m with end cap

n

5000327

Tube Flex SS 38mm x 5m w/o end cap

n

5000328

Tube Flex SS 38mm x 10m w/o end cap

Di

Stainless steel Protection cap Di = 26

n

n

n

1320109

L = 17, stainless steel, for flexible exhaust pipe

Heat protection hose L = 1,850

n n n n n

1320830

5000413

n n n n n

1“ ID (sold per meter in length)

5001173

n n n n n

3“ ID (sold per meter in length)

Part Number

Insulating tape L = 50,000, W = 60, E-glass, white, usage temperature 450 °C, 550 °C for short periods, 2 mm thick

n n n n n

1320357

W

Exhaust muffler Da = 22, steel, zinc powder paint surface protection for temperatures up to 650 °C Da = 24, steel, zinc powder paint surface protection for temperatures up to 650 °C

n

n

n

1320841

Da

170

n

1320372

45

85

L = 170, W = 85, H = 45

Exhaust muffler Da = 38, L = 206, W = 57, steel, zinc powder paint surface

n

19562

Exhaust muffler

n

Da = 38, L = 270, W = 130, stainless steel

1321397

46

Exhaust system

Part Number

Exhaust elbow Di = 24, Da = 24, L = 110, stainless steel, with condensate drain

n

1320378

Exhaust elbow Di = 24, Da = 24, L = 110, stainless steel, without condensate drain

n

1320383

97

Di

Part Number

2

Exhaust elbow Di = 22, Da = 22, L = 65, aluminium, without condensate drain

n

28472

Exhaust pipe reducer sleeve Di = 22, Da = 24, L = 40, stainless steel

n

1320382

Da

Di

L

End fixing kit for 24 mm flexible exhaust pipe, for fastening the exhaust end piece to the bottom of the vehicle

n

1317567 Special Order

13

4

47

Fuel system

Part Number

Adapter Adapter Dorman 800-186

n n n n n

Hose Hose, 7.5mm to 4.5mm 90°

n n n n n

1319718

Hose Clamp Hose Clamp #12 for hose 1319718

n n n n n

1310763

48

Fuel system

Light Medium Duty Fuel Operated Heater Hookup Options

RAM

Promaster

Aux Port Y/N  Yes

Aux Port Location

Access Cover Y/N  Between Seats Yes

Parts to Connect to Vehicle

5012589A adapter

Sending Unit

1319718A hose, 7.5mm to 4.5mm 90°

1310763A #12 clamp for above hose

Ram

Mercedes

Sprinter

Aux Port Y/N  with KL1 only Yes

Aux Port Location Near Fuel Fill Hose

Access Cover Y/N  No

Parts to Connect to Vehicle

5012589A adapter

1319718A hose, 7.5mm to 4.5mm 90°

1310763A #12 clamp for above hose

Sprinter

Ford

Transit - Diesel

Aux Port Y/N  Yes

Aux Port Location

Access Cover Y/N  Access Cover Y/N  No No

Parts to Connect to Vehicle

Sending Unit

Contact Ford Parts Specialist

1319718A hose, 7.5mm to 4.5mm 90°

1310763A #12 clamp for above hose

Transit - Gasoline

Aux Port Location

Aux Port Y/N  Yes

Parts to Connect to Vehicle

Transit

Sending Unit

Contact Ford Parts Specialist

1319718A hose, 7.5mm to 4.5mm 90°

1310763A #12 clamp for above hose

49

Control elements / Mounting Parts

Part Number

Standard Control Dual Top Possible selection of various heating modes for domestic water and air heating, boiler drainage and anti-freeze functions

n

1319988

Digital Control Dual Top Optional programmable controller

n

1320808

Rotary selector switch Standard 12 / 24 V

n n

1322581

– With switch function and light – Cover panel Ø 49 mm – Installation depth including plug: 55 mm

Part Number

Air Top Plate

n n

900700

Air Top Gasket

n n

902001

50

Mounting parts

Part Number

Air Top Bracket Air Top Bracket, (1)

n n

1319936

Kit Dual Top inside application

n

9021728

Sealing for inside application

n

1320726

Water system

Part Number

Connectors 10 mm brass-barb-connector, bag of 2 pieces

n

9022380

Connectors 10 mm to 15 mm pipe connector, bag of 2 pieces

n

9022381

Water pressure reducer Valve pressure release 2 bar fixzed BSP

n

5011080

51

Diagnostics

Part Number

Diagnostic Adapter Tool

n n n n n

5010482

PC Diagnosis Kit For Windows operating system, USB and serial port

n n n n n

1320920

Adapter cable, PC diagnosis Also for upgrade kit

n n n n

5001493

Adapter cable, PC diagnosis

n n n

5013398

52

Diagnostics

Heater diagnostic module Webasto provides a complete set of diagnosis tools to service and repair its heaters. The diagnosis module includes a hardware unit, to the PC solution and various connecting adaptors for each heater model. For more details and the latest diagnosis visit our dealer portal at http://dealers.webasto.com.

Screenshots from Webasto diagnosis software

53

Gilching Headquarters Webasto Locations

Since its foundation in 1901 the Webasto group has continued to set new technological standards in the original equipment and aftermarket sector. Today, we are one of the 100 biggest suppliers in the automotive industry worldwide. We develop and produce roof, convertible as well as heating, cooling and ventilation systems. Our products help provide a better atmosphere on the road, more comfort and security, as well as increased efficiency for cars, commercial and special vehicles, motor homes and boats. An outstanding network of production facilities and dealers guarantees high-quality products, installation standards and services worldwide.

Webasto Thermo & Comfort North America, Inc.

15083 North Road

Fenton, Michigan 48430

USA

Toll Free: 800-860-7866

Phone: 810-593-6000

webasto.com

54

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