Precision, Quality, Innovation
Metrology Systems
Vision Measurement Systems
Video Inspection
Optical Comparators
Custom Solutions
Software
Catalog 83
Precision, Quality, Innovation
Vision Measurement Systems
Vision-based measurement systems combine high-resolution images, powerful intuitive software, and precision mechanical platforms to deliver superb accuracy and repeatable measurement results for a wide range of precision measurement applications. • MVR 200/300......................................................................08 • AVR 400..............................................................................10 • AVR 200/300/FOV................................................................12 • AVX 550...............................................................................14 • HDV 300/400.......................................................................16 • HDV 500..............................................................................18 • HVR 100..............................................................................20 • Custom Vision Solutions......................................................22 • KMR-Mx200 Video Inspection.............................................28 • KMR 200 Video Inspection..................................................30 • KMR FOV 0.14 Video Inspection..........................................31 • KMR M3 Video Inspection...................................................32
For more than 145 years, the Starrett name has been associated with exceptional quality when it comes to optical, vision and multi- sensor metrology systems, force and material testing, laser measuring, granite tables, precision hand tools, gage blocks, saws and power tool accessories. These systems and products have been expertly crafted with the user in mind with a focus on accurate, reliable, and repeatable results that can be depended on for years to come. Starrett stands behind their commitment to excellence with expert technical assistance with all of our products in order to achieve maximum customer satisfaction.
OPTICAL COMPARATORS
Oprical comparators provide time tested, cost effective solutions for non-contact measurement. Optical comparators are used for an exceptionally wide range of dimensional measurement and inspection applications. • HE400..................................................................................36 • HB400..................................................................................38 • HD400..................................................................................40 • HF600..................................................................................42 • HF750..................................................................................44 • VB400..................................................................................46
This catalog has been updated for 2025 to feature the latest Starrett metrology solutions, their characteristics, and their applications.
SOFTWARE
Starrett offers multiple software and metrology readout solutions to meet the needs of quality departments, engineering, and manufacturers alike. • Mx100/Mx200 Software......................................................54 • M2 Software........................................................................55 • M3 Software........................................................................56
Metrology Systems
Starrett Kinemetric Engineering, Inc. is an A2LA Certified Company. See QR Code (right) to view scope of work and certificate.
Starrett Kinemetric Engineering, Inc. is an ISO9001:2015 Certified Company. See QR Code (right) to view certificate.
www.starrettmetrology.com
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Factories Around The World
7 - Itu, São Paulo, Brazil
1 - Athol, Massachusetts, USA
2 - Laguna Hills, California USA
3 - Waite Park, Minnesota, USA
4 - Cleveland, Ohio, USA
5 - Mount Airy, NC, USA
6 - Columbus, Georgia USA
8 - Jedburgh, Scotland
9 - Suzhou, China
www.starrettmetrology.com
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Precision Makes The Difference
Trust is in the name. Offering more than 5,000 products including precision tools, vision systems, force measurement systems, non-contact measurement systems, optical comparators, granite tables, band saw blades, band saw machines, hand tools and power tool accessories. Learn more: www.starrett.com
TRUSTED BY
Our broad range of metrology systems are ideal for use in QC labs, research, engineering, and manufacturing environments where small to large scale high-precision measurement is critical.
Many systems are available in either manual or CNC configurations.
The new Starrett W4900-1 Touchscreen Electronic Indicator combines innovation and versatility with unparalleled ease of use. Built for shop floors, quality labs, inspection areas and in-process applications, this highly capable IP67 indicator can also be used in OEM applications on custom build and design tools and machinery.
Vision Systems
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(978) 249-3551 | Starrett.com
www.starrettmetrology.com
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manual VISION METROLOGY SYSTEM mvr MVR200 AND MVR300 The MVR Manual Vision Systems are ideal when quick measurements for quality control are needed. The systems are available with dedicated zoom optics or a quick-change bayonet lens mount which accepts interchangeable zoom optics or telecentric lenses for micron-level resolution. With a maximum field of view (FOV) of 1.1” (28mm), and seamlessley integrated stage motion, the MVR Series is capable of measuring parts with a length up to 8” (200mm) or 12” (300mm) for the MVR 200 and 300, respectively. The operator interface is MetLogix TM M3 software which displays a live video image of the part plus geometry tools and digital readings. The image of the part can be resized using zoom and measurements can be taken by simply touching a feature on the touch-screen monitor. MVR hardware features include a granite base for maximum stability, precision linear guides for smooth, accurate stage motion, and a motorized Z-axis with variable speed control.
Features and specifications • Z travel: 8” (200mm) • Manual X-Y positioning via hand wheels • Motorized Z-axis positioning with variable speed control • MetLogix TM M3 metrology software • Video edge detection (VED) • Field-of-view (FOV) measurements integrated with stage motion • Renishaw scales for 20µin (0.5µm) of X and Y resolution • Color digital video camera • Collimated LED sub-stage illumination • Ring light LED surface illumination • Granite base
Options • Dedicated or interchangeable 6.5:1 zoom lens • Quick-change bayonet lens mount for interchangeable zoom or telecentric optics • Auxiliary lenses for zoom optics: 0.5x, 1.5x, and 2.0x • Interchangeable telecentric lens magnifications including 0.3x, 0.5x, 0.8x, 1.0x, 2.0x, and 4.0x • DXF/FOV option for automatic comparison to CAD files • Optional software modules including profile fitting, thread inspection, wire insulation inspection, DXF to PDF conversion, and spur gear modules • Modular system workstation • Calibration standards • Part fixtures and work holding devices
MVR200/300 Optics Optical Parameters
Interchangeable Telecentric Optics
MVR 6.5:1 Zoom Optics
Optical magnification on CCD 0.3x Total magnification on monitor 13x
0.5x 22x
0.8x 36x
1.0x 45x
2.0x 89x
4.0x 178x
0.7x to 4.5x 31x to 198x
Field of view width Field of view height Working distance
0.93" (24mm) 0.55" (14mm) 0.35" (8.9mm) 0.76" (19mm) 0.45" (11mm) 0.29" (7.4mm)
0.27" (7mm)
0.14" (3.5mm) 0.07" (1.8mm) 0.39" to 0.06" (10mm to 1.6mm)
0.22" (5.6mm) 0.12" (3mm)
0.06" (1.5mm) 0.32" to 0.05" (8.1mm to 1.3mm)
4.3" (110mm)
4.3" (110mm) 4.3" (110mm)
4.3" (110mm)
4.3" (110mm) 4.3" (110mm) 3.47" (88mm)
Camera CCD
1/1.8”
1/1.8”
1/1.8”
1/1.8”
1/1.8”
1/1.8”
1/1.8" (2MP)
Specifications
Operator Interface Feature
All-in-One PC with M3 DXF/FOV Software
MVR200
MVR300
145lbs
230lbs 113kg 450lbs 205kg
24" (60cm) color graphic touch-screen monitor and PC
x x x x x x x x x
Net Weight
90kg
Windows ® -based operating system
375lbs 170kg
Wi-Fi network connectivity Video edge detection X-Y-Z measurements*
Shipping Weight
8" x 4" x 8" 12" x 8" x 8" 200mm x 100mm x 200mm 300mm x 200mm x 200mm
X-Y-Z Travel*
2D geometric constructs plus height
FOV measurements integrated with X-Y stage motion
X-Y Accuracy** Z Accuracy**
1.9μm + 5L/1000 2.5μm + 5L/1000
1.9μm + 5L/1000 2.5μm + 5L/1000
CAD file import and export
Automatic comparison of measurements to CAD files**
*Z value only applicable when configured with 3-axis option. **X-Y-Z specific accuracies are dependent on lens configuration setup.
Software developer
MetLogix ™
*X-Y-Z measurements only available when configured with 3-axis option. **Only available when equipped with M3 Digital Comparator module in FOV models.
MVR Dimensions
Click the QR code link to view the MVR series
MVR200
MVR300
www.starrettmetrology.com
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AUTOMATIC VISION METROLOGY SYSTEM AVR AVR400 The AVR400 CNC Vision System is an update to the existing AVR series of benchtop Vision systems. With a stage travel of 400mm x 300mm x 200mm (15.7” x 11.8” x 7.9”) in the XYZ axes, this is the largest benchtop platform to date from Starrett ® . Stage travel speed has also doubled from previous editions, with a travel speed capability of up to 120mm/sec. Coupled with existing CNC capabilites of the AVR line as well as the complete line of zoom and telecentric lens options, the AVR400 gives users the option to measure a broad range of part sizes, or larger runs of multiple parts, while simultaneously reducing inspection time. All without having to compromise accuracy. The operator interface is the MetLogix TM M3 software which displays a live video image of the part plus geometry tools and digital readings. The image of the part can be resized using zoom and measurements can be taken by simply touching a feature on the touch-screen monitor. M3 software capabilities also include 3-axis measurements and 2D geometric constructs (points, lines, angles, rectangles, slots, blobs). Systems are also touch probe compatible to incorporate multisensor measurement capabilities.
NEW
Features and specifications • Full CNC XYZ positioning or motorized manual positioning using a pendant with joystick and track ball • MetLogix TM M3 software • Video edge detection (VED) • Pattern recognition capability for automated inspection • Field-of-view (FOV) measurements integrated with stage motion • Renishaw scales for 20µin (0.5µm) of X and Y resolution • Color digital video camera • Collimated LED sub-stage illumination • Ring light LED surface illumination • Granite base
Options • Dedicated 6.5:1or 12:1 zoom lens
• Auxiliary lenses for zoom optics: 0.5x, 1.5x, and 2.0x • Interchangeable telecentric lens magnifications including 0.3x, 0.5x, 0.8x, 1.0x, 2.0x, and 4.0x • Programmable darkfield quadrant LED surface illumination for zoom optics • Optional touch probe capabiliy for multisensor measurement • Optional CNC rotary axis fixture • DXF/FOV option for automatic comparison to CAD files • Optional software modules including profile fitting, thread inspection, wire insulation inspection, DXF to PDF conversion, and spur gear modules • Modular system workstation • Calibration standards • Part fixtures and work holding devices • APT60 rotary indexing table (see page 25)
AVR400 Optics Optical Parameters
Interchangeable Telecentric Optics
6.5:1 Zoom Optics
12:1 Zoom Optics
Optical magnification on CCD 0.3x Total magnification on monitor 10x
0.5x
0.8x 27x
1.0x 33x
2.0x 69x
4.0x 137x
0.47x to 3.0x 31x to 198x
0.58x - 7.0x 22.8x to 220x
16.4x
1.1" (28mm) 0.94" (24mm) 4.3" (110mm)
0.67" (17mm) 0.56" (14mm) 4.3" (110mm)
0.41" (10.5mm) 0.35" (8.9mm) 4.3" (110mm)
0.33" (8.4mm) 0.28" (7.1mm) 4.3" (110mm)
0.16" (4.2mm) 0.14" (3.7mm) 4.3" (110mm)
0.08" (2.1mm) 0.07" (1.8mm) 4.3" (110mm)
Field of view width
0.39" to 0.06" (10mm to 1.6mm) 0.49” to 0.05” (12.6mm to 1.3mm)
Field of view height
0.32" to 0.05" (8.1mm to 1.3mm) 0.41” to 0.04” (10.55mm to 1.08mm)
Working distance
3.47" (88mm)
3.47” (88mm)
2/3” (5MP)
2/3” (5MP)
2/3” (5MP)
2/3” (5MP)
2/3” (5MP)
2/3” (5MP)
Camera CCD
1/1.8" (2MP)
2/3” (5MP)
Specifications
Operator Interface Feature
All-in-One PC with M3 DXF/FOV Software
AVR400 330lbs 150kg 900lbs 409kg
24" (60cm) color graphic touch-screen monitor and PC
x x x x x x x x x
Net Weight
Windows ® -based operating system
Wi-Fi network connectivity Video edge detection X-Y-Z measurements*
Shipping Weight
15.7" x 11.8" x 7.9" 400mm x 300mm x 200mm
X-Y-Z Travel*
2D geometric constructs plus height
FOV measurements integrated with X-Y stage motion
X-Y Accuracy** Z Accuracy**
2.5μm + L/200
CAD file import and export
2.5μm + L/200 *Z value only applicable when configured with 3-axis option. **X-Y-Z specific accuracies are dependent on lens configuration setup.
Automatic comparison of measurements to CAD files**
Software developer
MetLogix ™
**Only available when equipped with M3 Digital Comparator module in FOV models.
AVR400 Dimensions
Click the QR code link to view the AVR400 series
AVR400
www.starrettmetrology.com
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AUTOMATIC VISION METROLOGY SYSTEM AVR AVR200 AND AVR300 The AVR CNC Automatic Vision Systems are ideal for repetitive measurements and automatic comparisons to CAD files. Systems are available with interchangeable telecentric or dedicated zoom lenses for micron-level resolution and accurate field-of-view (FOV) measurements. With a maximum FOV of 0.93” (24mm), the AVR series is capable of measuring parts with length up to 8” (200mm) or 12” (300mm) for the AVR 200 and 300, respectively. A large 2.36” (60mm) FOV-dedicated 0.14x lens is now available. The operator interface is the MetLogix TM M3 software which displays a live video image of the part plus geometry tools and digital readings. The image of the part can be resized using zoom and measurements can be taken by simply touching a feature on the touch-screen monitor. M3 software capabilities also include 3-axis measurements and 2D geometric constructs (points, lines, angles, rectangles, slots, blobs). Systems are also touch probe compatible to incorporate multisensor measurement capabilities.
Features and specifications • Z travel: 8” (200mm) • Full CNC X-Y-Z positioning or motorized manual positioning using a pendant with joystick and trackball • MetLogix TM M3 metrology software • Video edge detection (VED) • Field-of-view (FOV) measurements integrated with stage motion • Renishaw scales for 4µin (0.1µm) of X and Y resolution • Color digital video camera • Collimated LED sub-stage illumination • Ring light LED surface illumination (dome light on FOV 0.14x) • Granite base
Options • Dedicated 6.5:1or 12:1 zoom lens
• Auxiliary lenses for zoom optics: 0.5x, 1.5x, and 2.0x • Interchangeable telecentric lens magnifications including 0.3x, 0.5x, 0.8x, 1.0x, 2.0x, and 4.0x • Dedicated 0.14x telecentric lens • Programmable darkfield quadrant LED surface illumination for zoom optics • Optional touch probe capabiliy for multisensor measurement • Optional CNC rotary axis fixture • DXF/FOV option for automatic comparison to CAD files • Optional software modules including profile fitting, thread inspection, wire insulation inspection, DXF to PDF conversion, and spur gear modules • Modular system workstation • Calibration standards • Part fixtures and work holding devices • APT60 rotary indexing table (see page 25)
AVR200/300 Optics Optical Parameters
AVR-FOV 0.14X Telecentric Optics
Interchangeable Telecentric Optics
6.5:1 Zoom Optics
12:1 Zoom Optics
Optical magnification on CCD 0.3x Total magnification on monitor 10x
0.5x
0.8x
1.0x 33x
2.0x 69x
4.0x 137x
0.47x to 3.0x 31x to 198x
0.58x - 7.0x 22.8x to 220x
0.14x
16.4x 27x
4.7x
1.1" (28mm) 0.94" (24mm) 4.3" (110mm)
0.67" (17mm) 0.56" (14mm) 4.3" (110mm)
0.41" (10.5mm) 0.35" (8.9mm) 4.3" (110mm)
0.33" (8.4mm) 0.28" (7.1mm) 4.3" (110mm)
0.16" (4.2mm) 0.14" (3.7mm) 4.3" (110mm)
0.08" (2.1mm) 0.07" (1.8mm) 4.3" (110mm)
0.39" to 0.06" (10mm to 1.6mm) 0.32" to 0.05" (8.1mm to 1.3mm)
0.49" to 0.05" (12.6mm to 1.3mm) 0.41" to 0.04" (10.55mm to 1.08mm)
Field of view width
2.36” (60mm)
TRUSTED BY
Field of view height
1.9” (48mm)
Working distance
3.47" (88mm)
3.47" (88mm)
4.3” (110mm)
2/3” (5MP)
2/3” (5MP)
2/3” (5MP)
2/3” (5MP)
2/3” (5MP)
2/3” (5MP)
Camera CCD
1/1.8" (2MP)
2/3" (5MP)
2/3” (5MP)
Specifications
Operator Interface Feature
All-in-One PC with M3 DXF/FOV Software
AVR200 145lbs
AVR300 230lbs 113kg 450lbs
24" (60cm) color graphic touch-screen monitor and PC
x x x x x x x x x
Net Weight
90kg
Windows ® -based operating system
375lbs 170kg
Wi-Fi network connectivity Video edge detection X-Y-Z measurements*
Shipping Weight
205kg
8" x 4" x 8" 12" x 8" x 8" 200mm x 100mm x 200mm 300mm x 200mm x 200mm E2 = 1.9μm + 5L/1000 E2 = 1.9μm + 5L/1000 E1 = 2.5μm + 5L/1000 E1 = 2.5μm + 5L/1000
X-Y-Z Travel*
2D geometric constructs plus height
FOV measurements integrated with X-Y stage motion
X-Y Accuracy** Z Accuracy**
CAD file import and export
Automatic comparison of measurements to CAD files**
*Z value only applicable when configured with 3-axis option. **X-Y-Z specific accuracies are dependent on lens configuration setup.
Software developer
MetLogix ™
*X-Y-Z measurements only available when configured with 3-axis option. **Only available when equipped with M3 Digital Comparator module in FOV models.
AVR Dimensions
Click the QR code link to view the AVR series
AVR-FOV 0.14X
AVR200
AVR300
www.starrettmetrology.com
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AUTOMATIC VISION METROLOGY SYSTEM LARGE FORMAT AVX AVX550 The AVX550 CNC Automatic Vision System offers a large format X-Y-Z travel: 22” x 16” x 10” (550mm x 400mm x 250mm). New to the AVX line is the option to configure dual camera inputs, allowing the user to seamlessly integrate both a telecentric lens for large field-of-view (FOV) measurements and a zoom lens for high-magnification measurements of small featurs in the same inspection routine without the need to stop to change lenses or re-calibrate. Ideal for use in QC labs, research, engineering, or manufacturing environments where large parts with many intricate features need inspection. AVX models use linear guide X-Y transport for ultra-smooth, high speed positioning and are driven by precision lead screws and servo motors. The operator interface is the MetLogix TM M3 software which displays a live video image of the part plus geometry tools and digital readings. The image of the part can be resized using zoom and measurements can be taken by simply touching a feature on the touch-screen monitor. M3 software capabilities also include 3-axis measurements and 2D geometric constructs (points, lines, angles, rectangles, slots, blobs). Systems are also touch probe compatible to incorporate multisensor measurement capabilities.
Features and specifications • Transports are driven by high-speed, low maintenance, precision mechanical linear bearings • Substantial granite base and bridge for superior machine stability and precision • MetLogix TM M3 metrology software • 24” touchscreen PC • Video edge detection (VED) • LED surface ring illumination • LED transmitted illumination • LED coaxial illuminaton • Digital video color camera: 1.3MP, 1/3” SXVGA sensor
Options • Choice of dual camera inputs • Dedicated 12:1 zoom lens
• Auxiliary lenses for zoom optics: 0.5x, 1.5x, and 2.0x • Interchangeable telecentric lens magnifications including 0.14x, 0.3x, 0.5x, 0.8x, 1.0x, 2.0x, and 4.0x • Programmable darkfield quadrant LED surface illumination for zoom optics • Optional touch probe capabiliy for multisensor measurement • Optional CNC rotary axis fixture • DXF/FOV option for automatic comparison to CAD files • Optional software modules including profile fitting, thread inspection, wire insulation inspection, DXF to PDF conversion, and spur gear modules • Modular system workstation • Calibration standards • Part fixtures and work holding devices • APT120 hoizontal rotary indexing table (see page 25)
AVX550 Optics Optical Parameters
Interchangeable Telecentric Optics
12:1 Zoom Optics
Optical magnification on CCD 0.14x Total magnification on monitor 4.7x
0.3x 10x
0.5x
0.8x 27x
1.0x 33x
2.0x 69x
4.0x 137x
0.58x - 7.0x 22.8x to 220x
16.4x
0.49” to 0.05” (12.6mm to 1.3mm) 0.41” to 0.04” (10.55mm to 1.08mm)
Field of view width
2.36” (60mm) 1.1" (28mm)
0.67" (17mm) 0.41" (10.5mm) 0.33" (8.4mm) 0.16" (4.2mm) 0.08" (2.1mm)
Field of view height
2.0” (51mm)
0.94" (24mm) 0.56" (14mm) 0.35" (8.9mm) 0.28" (7.1mm) 0.14" (3.7mm) 0.07" (1.8mm)
Working distance
4.3” (110mm) 4.3" (110mm) 4.3" (110mm) 4.3" (110mm)
4.3" (110mm) 4.3" (110mm)
4.3" (110mm) 3.47” (88mm)
Camera CCD
2/3” (5MP)
2/3” (5MP)
2/3” (5MP)
2/3” (5MP)
2/3” (5MP)
2/3” (5MP)
2/3” (5MP)
2/3” (5MP)
Specifications
Operator Interface Feature
All-in-One PC with M3 DXF/FOV Software
AVX550 1450lbs 658kg 1850lbs 839kg
24" (60cm) color graphic touch-screen monitor and PC
x x x x x x x x x
Net Weight
Windows ® -based operating system
Wi-Fi network connectivity Video edge detection X-Y-Z measurements*
Shipping Weight
22” x 16” x 8” 550mm x 400mm x 200mm E2 = 2.5μm + 5L/1000
X-Y-Z Travel*
2D geometric constructs plus height
FOV measurements integrated with X-Y stage motion
X-Y Accuracy** Z Accuracy**
CAD file import and export
E1 = 2.5μm + 5L/1000 *Z value only applicable when configured with 3-axis option. **X-Y-Z specific accuracies are dependent on lens configuration setup.
Automatic comparison of measurements to CAD files**
Software developer
MetLogix ™
**Only available when equipped with M3 Digital Comparator module in FOV models.
Avx550 Dimensions
Click the QR code link to view the AVX550 series
www.starrettmetrology.com
AVX550
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HORIZONTAL DIGITAL VIDEO COMPARATOR HDV HDV300 AND HDV400 The HDV Horizontal Digital Video Comparators combine the best features of a horizontal Optical Comparator and a Vision metrology system. The HDV is configured like a traditional horizontal comparator. The workstage is the same as the Starrett field-proven compartors. The heart of the HDV system centers on a uniquely patented designed interchangeable lens mounting system coupled to a hi-resolution 5 mega-pixel digital video camera. The system is available with a choice of seven telecentric lenses for micron-level resolution and optical distortion as low as 0.001% for accurate field-of-view (FOV) measurements. With MetLogix TM M3 software, DXF CAD files can be imported and 2D Go/No-Go digital overlays can be developed directly from the CAD files. Video edge detection (VED) allows real-time interaction of the imported file with the video image of the part being inspected. Productivity, speed, and accuracy are all enhanced. Systems are available in maunual or CNC control.
Features and specifications • Steel and aluminium construction with hard anodized stage tooling plate and riser • 21.3” x 5.1”(540mm x 130mm) workstage • 110lbs (50kg) maximum load capacity • 2” (50mm) of focus travel • Manual X-Y and focus positioning via hand wheels or CNC with joystick and trackball positioning • Heidenhain glass scales for 20µin (0.5µm) X and Y resolution • LED Illumination for surface and profile lighting • 5 mega-pixel color video camera (2448 x 2058 pixels) • Software and part image displayed on 24” (60cm) touch-screen color monitor (1920 x 1080 pixels)
Options • Interchangeable telecentric lens magnifications including 0.3x, 0.5x, 0.8x, 1.0x, 2.0x, and 4.0x • Interchangeable 6.5:1 zoom optics • Systems are also available with fixed 0.14x lens offering • Optional CNC controls • Optional swing away lamp house • Available Clean Air Kit • MetLogix TM M3 software with DXF/FOV, Profile Fitting, Spur Gear, and Thread Measurement Modules • 22” or 31” purpose built cabinet stands • APT60 rotary indexing table (see page 25) • Extensive line of calibration standards, work holding devices, and accessories
HDV300/400 Optics Optical Parameters
Fixed
Interchangeable Telecentric Optics
6.5:1 Zoom Optics
Optical magnification on CCD 0.14x Total magnification on monitor 4.7x
0.3x 10x
0.5x
0.8x 27x
1.0x 33x
2.0x 69x
4.0x 137x
0.7x to 4.5x 22x to 139x
16.4x
Field of view width Field of view height Working distance
2.36” (60mm) 1.1" (28mm)
0.67" (17mm) 0.41" (10.5mm) 0.33" (8.4mm) 0.16" (4.2mm) 0.08" (2.1mm) 0.47” to 0.74” (12mm to 18.8mm)
2.0” (51mm)
0.94" (24mm) 0.56" (14mm) 0.35" (8.9mm) 0.28" (7.1mm) 0.14" (3.7mm) 0.07" (1.8mm) 0.4” to 0.62” (10.1mm to 15.7mm)
4.3” (110mm) 4.3" (110mm) 4.3" (110mm) 4.3" (110mm)
4.3" (110mm) 4.3" (110mm)
4.3" (110mm) 3.47” (88mm)
TRUSTED BY
Camera CCD
2/3” (5MP)
2/3” (5MP)
2/3” (5MP)
2/3” (5MP)
2/3” (5MP)
2/3” (5MP)
2/3” (5MP)
1/3” (1.3MP)
Specifications
Operator Interface Feature
All-in-One PC with M3 DXF/FOV Software
HDV300
HDV400
220lbs 100kg 440lbs 200kg
230lbs 105kg 440lbs 200kg
24" (60cm) color graphic touch-screen monitor and PC
x x x x x x x x x
Net Weight
Windows ® -based operating system
Wi-Fi network connectivity Video edge detection X-Y-Z measurements*
Shipping Weight
12” x 6”
16” x 6”
X-Y-Z Travel*
2D geometric constructs plus height
300mm x 150mm E2 = 3.0μm + L/33
400mm x 150mm E2 = 3.0μm + L/33
FOV measurements integrated with X-Y stage motion
X-Y Accuracy**
CAD file import and export
Automatic comparison of measurements to CAD files**
Software developer
MetLogix ™
*X-Y-Z measurements only available when configured with 3-axis option. **Only available when equipped with M3 Digital Comparator module in FOV models.
HDV Dimensions
Click the QR code link to view the HDV series
HDV
www.starrettmetrology.com
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HORIZONTAL DIGITAL VIDEO COMPARATOR HDV HDV500 FLOOR STANDING The HDV500 CNC Digital Video Comparator offers the best features of a large, floor standing, horizontal Optical Comparator and a Vision metrology system. The HDV500 has a long 20” x 8” (500mm x 200mm) X-Y stage and heavy-duty steel construction. The workstage is the same as the popular HF600 and HF750. The heart of the HDV system centers on a uniquely designed interchangeable lens mounting system (patent pending) to a hi-resolution 5 mega-pixel digital video camera. The HDV500 is available with a choice of three telecentric lens options for micron-level resolution and accuracte field-of-view (FOV) measurements. With MetLogix TM M3 Metrology software, DXF CAD files can be imported and 2D Go/No-Go digital overlays can be developed directly from the CAD files. Video edge detection (VED) allows real-time interaction of the imported file with the video image of the part being inspected. Productivity, speed, and accuracy are all enhanced.
Features and specifications • Steel construction with nickel plated stage tooling plate • 21.3” x 5.1” (540mm x 130mm) workstage top plate • CNC controls • 330lb (150kg) maximum load capacity • 3” (75mm) of focus travel • Helix angle adjustment with ±15° Vernier scale • X-Y and focus positioning via joystick and trackball positioning • Heidenhain glass scales for 20µin (0.5µm) X and Y resolution
Options • 3 interchangeable telecentric lenses including 0.11x, 0.16x, and 0.24x • MetLogix TM Profile Fitting, Thread Measurement, Insulation, and Spur Gear modules • Extensive line of accessories, work holding devices, and calibration standards • Available Clean Air Kit • APT60, 120, or 200 rotary indexing table (see page 25)
Operator Interface Feature
HDV500 Optics Optical Parameters
• LED illumination for surface lighting • LED illumination for profile lighting • 5 mega-pixel black and white digital video camera (2448 pixels x 2058) pixels • Floor standing model
All-in-One PC with M3 DXF/FOV Software
Interchangeable Telecentric Optics
Optical magnification on CCD
0.11x
0.16x
0.24x 14.7x
42” (1070cm) color graphics monitor and PC (installed in main housing)
Total magnification on 42” monitor** 6.5x
9.3x
x
Field of view width Field of view height Working distance
3.0” (76.5mm) 2.1” (53.8mm) 1.3” (34.7mm)
2.5” (64mm) 9.0” (228mm)
1.7” (45mm) 1.1” (29mm) 6.3” (159mm) 6.0” (150mm)
Integrated motion control unit
x x x x x x x x
Windows ® -based operating system (1080 pixels)
Wi-Fi netwoek connectivity X-Y-Q (angle) measurements*
**Note that screen magnification is variable based upon setting in M3 software
2D geometric constructs plus height
FOV measurements integrated with X-Y stage motion
Specifications Net Weight Shipping Weight X-Y-Z Travel* X-Y Accuracy**
CAD file import and export
1330lbs (600kg) 1700lbs (770kg)
Automatic comparison of measurements to CAD files**
Software developer
MetLogix ™
20” x 8” (500mm x 200mm)
*X-Y-Z measurements only available when configured with 3-axis option. **Only available when equipped with M3 Digital Comparator module in FOV models.
E2 = 3.0μm + L/33
HDV500 Dimensions
Click the QR code link to view the HDV500 series
HDV500
www.starrettmetrology.com
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HVR100 FLIP VISION METROLOGY SYSTEM HVR HORIZONTAL AND VERTICAL VISION SYSTEM The HVR100 Flip is a unique, large field-of-view, video-based measurement system from Starrett which can be used in both a veritcal and hortizontal orientation. With MetLogix M3 TM Metrology software, the system is capable of recognizing any part placed within the field of view which is stored in the system and automatically running the programmed inspection routine. The HVR100 Flip is ideal for quick checks of multiple parts or any facility interested in utilizing an inspection system with a robot or cobot for further automation. Features and specifications • Rapidly measure parts up to 3.65” x 3” (92.7mm x 76.2mm) • Working distance of 10” (254mm) • Measure a single feature, an entire part, or multiple parts • MetLogix M3 TM software allows for easy one-touch feature measurement • Auto-detect part recognition • DXF Import - electronic overlay for quick part comparison • Export features to DXF • Compare complex profiles with discreet data points and comparison to CAD • Graphic-based “Part View” constructions • Geometric tolerancing • Flexible report content and formatting • System can be converted from a vertical format to a horizontal format measuring system Options • Workstation base and extension • Modular fixturing kit • Calibration grid • MetLogix TM Profile Fitting, Thread Measurement, Insulation, and Spur Gear modules
Operator Interface Feature
Specifications Field of view
MetLogix TM M3 DXF/FOV
3.65” x 3.0” (92.7mm x 76.2mm)
24” color graphics touchscreeen
x x x x x x x x x
Field of view accuracy Optical magnification
Within 0.010mm
Windows ® -based operating system (1080 pixels)
0.090x
X-Y-Q (angle) measurements
Total magnification on monitor
3x
2D geometric constructs with skew
Working distance
10” (255mm)
Video edge detection
Camera Lighting Software
5MP 2/3” CCD Monochromatic
CAD file import and export FOV measurements Elimination of overlays 64-bit Intel ® processor Software developer
LED
MetLogix TM M3
Net weight of HVR 100lbs (45.5kg) Shipping weight - all components crated 206lbs (93.4kg) Shipping crate dimensions
MetLogix ™
48” x 26” x 31” (122cm x 66cm x 78cm)
Hvr100 flip Dimensions
Click the QR code link to view the HVR Flip series
HVR100
www.starrettmetrology.com
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Custom engineered solutions custom vision systems FROM PROBLEM, TO INNOVATION, TO SOLUTION
Addressing the special measurement and inspection requirements that go beyond the scope of standard metrology equipment, Starrett’s Custom Solutions division is capabile of designing and building inspection systems to address a multitude of challenging requriements including: • Travel requiremets • Fixturing requirements • Environmental conditions
• Unique optics or imaging requirements • Customization of in-line Starrett products
• Full customization products • Precision motion platforms
Starrett stands out from other Optical and Vision measurement system providers through our willingness to work directly with customers to deisgn and manufacture custom tools for applications where standard products cannot perfrom. Whatever it takes, we will work with the customer to configure a system which meets the unique measurement requirements. Typical reasons for consultation with the Custom Solutions division include when unique stage travel requirements or fixturing solutions are required, when there are special environmental requirements at a facility which rule out standard metrology equipment, and when there are optical and imaging requirements that are not covered by standard Optical and VIsion system cameras and lenses. Starrett will approach designing and developing a new custom solution from one of three directions: customization of a standard product, fully custom solutions, and precision motion platforms, depending on the unique needs of the customer. Industries that Starrett has served through custom solutions innovation include the medical device, aerospace, automotive, food packaging, hi-technology, plastics, energy, as well as NASA and other governmental and defense-related agencies.
• Opposite top left : Starrett Vision system, customized with with workstation to isolate system and PC from vibrations • Opposite bottom left : Custom laser ablation system built on Starrett Vision system platform • Opposite bottom right: precision multi-axis motion platform for battery inspection • Top right: Starrett Vision system customized with multi-lens high magnification turrett • Bottom Left: precision motion platform designed to work in conjunction wth inspection microscope
Have a special measurement requirement? Let our application engineering team assist with a solution. Please contact us with your requirements. www.starrettmetrology.com/customsolutions | (949) 348-1213
Click the QR code link to view Custom Solutions
www.starrettmetrology.com
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Accessories
apt rotary stages: apt 60, 120, 200 Starrett Vision systems now have three rotary options - the APT 60, 120, and 200. These stages provide numerous benefits including increased radial load stability and moment load rating. In addition, the rotary stages are ideal for positioning small cylindrical parts such as shafts, cutting tools, and threaded parts. APT rotary stages provide the capability of mounting the indexers in a horizontal or vertical part view orientation.
apt 120 Features • Available on the HDV500 system • Provides significantly increased moment load rating of 10.8lbft (14.7Nm) • Includes an axial load rating of 33.7lbs (150N) • Includes a 3.82” (97mm) diameter circular face • Minimized runout (wobble) and radial runout of 10 microns • Operates at a maximum speed of 300 rpm • Includes the option for a 90 degree mounting bracket
apt 200 Features • Available on the HDV500 system • Provides significantly increased moment load rating of 40lbft (55.2Nm) • Includes an axial load rating of 67lbs (300N) • Includes a 7” (182mm) diameter circular face • Minimized runout (wobble) and radial runout of 10 microns • Operates at a maximum speed of 300 rpm • Includes the option for 90 degree mounting bracket
apt 60 Features • Available on all CNC AVR/HDV systems • Great for positioning small cylindrical parts (shafts, cutting tools, threaded parts) • Includes an axial load rating of 13lbs (57.8N) and a radial load rating of 4.4lbs (19.6N) • Includes a 2.25” (57mm) diameter circular face • Provides encoder resolution to 0.001 degrees • Includes options for 1” (25mm) collet set or a 1.57” (40mm) collet set • The 1” (25mm) collet set holds parts up to 5/8” (16mm) in diameter. • The 1.57” (40mm) collet set holds parts up to 1” (25mm) in diameter • Can be paired with a tailstock and live cen- ter for increased radial load stability • Includes option for 90 degree mounting bracket
Workstations
Purpose built cabinet stands
Touch probe kits and change racks
Vises
NIST Traceable Calibration Standards
Other options include • VED mag checkers • Clean air kits (HDV series) • Dust covers • Replacement stage glass • Software modules
APT60
APT120
APT 200
Rotational Accuracy
+5 arc minutes
+30 arc seconds +30 arc seconds
Load Capacity, Axial
13lbs (57.8N)
33.7lbs (150N)
67lbs (300N)
Face Diameter
2.25" (57mm)
3.82" (97mm)
7" (182mm)
Maximum Speed (RPM) 10
300
300
Part Holding Fixtures Part holding fixtures available through commerical partners or through Starrett
• Manual quad light (MVR series) • Auxiliary lenses (Zoom models) • Centers & Vees (HDV series) • Glass plate work holders (HDV series)
Runout (μm)
10 (100 with collet set) 10
10
Rotary Stage Weight
2.7 lbs (1.2 kg)
16lbs(7kg)
23lbs (10kg)
www.starrettmetrology.com
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Specifications and Options
Model
MVR200
MVR300
AVR200
AVR300
AVR300-FOV-0.14X
AVR400
AVX550
HVR100-Flip
HDV300
HDV400
HDV500
Bench-Top System
X
X
X
X
X
X
–
X
X
X
−
Floor-Standing System
−
−
−
−
−
−
X
−
−
−
X
Part View Orientation
Vertical
Vertical
Vertical
Vertical
Vertical
Vertical
Vertical
Horizontal/Vertical
Horizontal
Horizontal
Horizontal
X-Y-Z Travel (in)
8” x 4” x 8”
12" x 8" x 8"
8" x 4" x 8"
12" x 8" x 8"
12" x 8" x 8"
15.7” x 11.8” x 7.9”
22" x 16" x 10"
–
12” x 6”
16” x 6”
20” x 8”
X-Y-Z Travel (mm)
200mm x 100mm x 200mm 300mm x 200mm x 200mm 200mm x 100mm x 200mm 300mm x 200mm x 200mm 300mm x 200mm x 200mm
400mm x 300mm x 200mm 550mm x 400mm x 250mm –
300mm x 150mm
400mm x 150mm
500mm x 200mm
Z Axis Measuring
Optional
Optional
Standard
Standard
Standard
Standard
Standard
–
2” (50mm) focus travel
2” (50mm) focus travel
3” (75mm) focus travel
CNC
−
−
Standard
Standard
Standard
Standard
Standard
–
Optional
Optional
Standard
X-Y Accuracy (μm)
E2 = 1.9μm + 5L/1000
E2 = 1.9μm + 5L/1000
E2 = 1.9μm + 5L/1000
E2 = 1.9μm + 5L/1000
E2 = 2.5μm + 5L/1000
E2 = 2.5μm + L/200
E2 = 2.5μm + 5L/1000
Within 0.010mm E2 = 3.0μm+L/33
E2 = 3.0μm+L/33
E2 = 3.0μm+L/33
Z Accuracy (μm)
E1 = 2.5μm + 5L/1000
E1 = 2.5μm + 5L/1000
E1 = 2.5μm + 5L/1000
E1 = 2.5μm + 5L/1000
E1 = 2.5μm + 5L/1000
E1 = 2.5μm + L/200
E1 = 2.5μm + 5L/1000
–
–
–
–
Scale Resolution
20μin (0.5μm)
20μin (0.5μm)
4μin (0.1μm)
4μin (0.1μm)
4μin (0.1μm)
4μin (0.1μm)
4μin (0.1μm)
–
20μin (0.5μm)
20μin (0.5μm)
20μin (0.5μm)
Multi-Sensor Compatible
−
−
Yes
Yes
Yes
Yes
Yes
–
–
–
–
Base
Granite
Granite
Granite
Granite
Granite
Granite
Granite
Aluminum
Steel
Steel
Steel
Control System/Software
M3
M3
M3
M3
M3
M3
M3
M3 FOV
M3
M3
M3
Display
24” Touchscreen PC
24" Touchscreen PC
24" Touchscreen PC
24" Touchscreen PC
24" Touchscreen PC
24" Touchscreen PC
24" Touchscreen PC
24" Touchscreen PC 24” Touchscreen PC
24” Touchscreen PC
42” Touchscreen PC
6.5:1 - 2LED
6.5:1 - 2LED
6.5:1 - 2LED
6.5:1 - 2LED
Zoom Optics - Standard
−
12:1 - 3LED
12:1 - 3LED
–
6.5:1 2LED
6.5:1 2LED
–
6.5:1 - 3LED
6.5:1 - 3LED
12:1 - 3LED
12:1 - 3LED
Zoom Optics - Optional
−
−
12:1 - 7LED
12:1 - 7LED
−
12:1 - 7LED
12:1 - 7LED
–
–
–
–
On FOV models, choice of 0.3x, 0.5x, 0.8x, 1.0x, 2.0x, 4.0x interchangeable telecentric lenses.
On FOV models, choice of 0.3x, 0.5x, 0.8x, 1.0x, 2.0x, 4.0x interchangeable telecentric lenses.
On FOV models, choice of 0.3x, 0.5x, 0.8x, 1.0x, 2.0x, 4.0x interchangeable telecentric lenses.
On FOV models, choice of 0.3x, 0.5x, 0.8x, 1.0x, 2.0x, 4.0x interchangeable telecentric lenses.
Dedicated 0.14X telecentric lens On FOV models, choice of 0.3x, 0.5x, 0.8x, 1.0x, 2.0x, 4.0x interchangeable telecentric lenses.
On FOV models, choice of 0.3x, 0.5x, 0.8x, 1.0x, 2.0x, 4.0x interchangeable telecentric lenses. Optional- 0.14x fixed. 1.3 MP color with zoom, 2MP color with telecentric, 5MP black and white with 0.14x
0.090x telecentric
On FOV models, choice of 0.3x, 0.5x, 0.8x, 1.0x, 2.0x, 4.0x interchangeable telecentric lenses. Optional- 0.14x fixed.
On FOV models, choice of 0.3x, 0.5x, 0.8x, 1.0x, 2.0x, 4.0x interchangeable telecentric lenses. Optional- 0.14x fixed.
Choice of 0.11x, 0.16x, or 0.24x interchangeable telecentric lenses.
Telecentric Optics
1MP color with zoom or 2MP color with telecentric
1MP color with zoom or 2MP color with telecentric
1.3 MP color with fixed, 2MP color with interchangeable
1.3 MP color with fixed, 2MP color with interchangeable
1.3, 2.0 MP color with fixed, 2MP color with interchangeable
5MP color; black and white for 0.14x telecentric
5MP color; black and white for 0.14x telecentric
Digital Video Camera
5.0MP black and white
5MP black and white
5MP black and white
Surface Illumination
LED
LED
LED
LED
LED
LED
LED
LED
LED
LED
LED
Profile Illumination
LED
LED
LED
LED
LED
LED
LED
LED
LED
LED
LED
Coaxial Illumination - Optional
LED
LED
LED
LED
−
LED
LED
−
−
−
−
Auxiliary Lenses - Optional
0.5x, 1.5x, 2.0x
0.5x, 1.5x, 2.0x
0.5x, 1.5x, 2.0x
0.5x, 1.5x, 2.0x
−
0.5x, 1.5x, 2.0x
0.5x, 1.5x, 2.0x
–
−
−
−
Rotary Fixture
−
−
Optional
Optional
Optional
Optional
Optional
–
Optional
Optional
Optional
Renishaw Touch Probe
−
−
Optional
Optional
Optional
Optional
Optional
–
−
−
−
Renishaw Touch Probe Change Rack −
−
Optional
Optional
Optional
Optional
Optional
–
−
−
−
Dual Camera
−
−
−
−
−
−
Optional
–
−
−
−
Machine Pedestal and Point of Control Cart
−
−
−
−
−
Optional
Optional
–
−
−
−
Cabinet Stand
−
−
−
−
−
−
–
–
Optional
Optional
−
Workstation Base and extension
Optional
Optional
Optional
Optional
Optional
−
–
Optional
−
−
−
Part Fixturing
Optional
Optional
Optional
Optional
Optional
Optional
Optional
Optional
Optional
Optional
Optional
Dark Field Quadrant Illumination (LED only)
Optional
Optional
Optional
Optional
−
Optional
Optional
–
−
−
−
Video Pixel Calibration Standard Optional
Optional
Optional
Optional
Optional
Optional
Optional
Optional
Optional
Optional
Optional
Calibration Standards
Optional
Optional
Optional
Optional
Optional
Optional
Optional
Optional
Optional
Optional
Optional
FOV, Linear and 2D Calibration Standards
Optional
Optional
Optional
Optional
Optional
Optional
Optional
Optional
Optional
Optional
Optional
www.starrettmetrology.com
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KMR-MX200 Video inspection system kmr-mx200 VERTICAL VIDEO INSPECTION SYSTEM New to Starrett, the KMR-Mx200 Video Inspection system is a unique platform which fills the gap for companies who want the speed and accuracy of a video-based platform but do not want or need a PC-based system. The KMR-MX200 is based upon the KMR-200 Vision system, with an 8” x 4” (200mm x 100mm) X-Y stage. The system utilizes a manual 6.5:1 zoom lens paired with a Metlogix TM Mx200 digital readout and a 14” (355mm) 1080P monitor in a stacked display, allowing end users to take video measurements without the need for a PC. The KMR-Mx200 is an ideal solution for medical, aerospace, defense industries, as well as any environment which requires a simple yet powerful measurement system which conforms to a wide range of security needs. Features and specifications • 14” (355mm) 1080P monitor paired with MetLogix TM Mx200 digital readout in stacked display • Precision 8” x 4” (200mm x 100mm) X-Y stage • Z travel: 5” (125mm) • 6.5:1 manual zoom lens • Scale resolution: 20 µin (0.5µm) • Built-in color restoration and image acquisition • Horizontal and vertical image flip capability • Digital zoom capability on monitor • Color-customizable digital cross hair for and features in readout • Screenshots can be collected and stored for use with built-in comparison tool
NEW
• SD card for image storage • Flexible reporting capabilities
• LED profile and ring light with manual control • USB mouse to interface with camera software
Operator Interface Feature
KMR-Mx200 Optics Optical Parameters
MetLogix TM Mx200
Manual 6.5:1 Zoom
Color graphic 1080P monitor
x
Optical magnification on CCD 0.7x to 4.5x Total magnification on monitor 25x to 155x Field of view width
Operating sytem Color graphics
MLX Android TM
x x
0.07” to 0.45” (1.78mm to 11.43mm) 0.04” to 0.25” (1.02mm to 6.60mm)
Touchscreen operation on digital readout
Field of view height Working distance
X-Y measurements x Point, line, angle, distance, radius, diameter measurement x JPEG image capture and exporting with camera software x Export to Excel, text file x SPC system connectivity x Software developer
3.47” (88mm)
Camera CCD X-Y Accuracy**
1/2.8” Array (2MP)
E2= ± (4µm + L/50) **As measured at high magnification using chrome on glass standards.
MetLogix ™
kmr-mx200 Dimensions
Click the QR code link to view the KMR-Mx200
KMR-Mx200
www.starrettmetrology.com
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